CN102794439A - Device for pouring and forming zinc alloy template by vibrating - Google Patents
Device for pouring and forming zinc alloy template by vibrating Download PDFInfo
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- CN102794439A CN102794439A CN201210315004XA CN201210315004A CN102794439A CN 102794439 A CN102794439 A CN 102794439A CN 201210315004X A CN201210315004X A CN 201210315004XA CN 201210315004 A CN201210315004 A CN 201210315004A CN 102794439 A CN102794439 A CN 102794439A
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Abstract
The invention discloses a device for pouring and forming a zinc alloy template by vibrating. The device comprises a bottom plate (1), a long border (2) and a short border (3), wherein the bottom plate is provided with a selection hole A, a cooling water way, a spring, a foot margin and a vibration motor, the long border is provided with a selection hole B, and the short border is provided with a connecting hole. During application, according to the size of a required zinc alloy template, the long border and the short border are connected and spliced on the bottom plate to enclose into a pouring groove, and during working, bubbles in molten liquid are removed when zinc alloy is in a molten liquid state through vibrating; and alloy structure textures are compacted through dead weight when the zinc alloy is in a semi-condensing state by utilizing vibration, so that the problems and the defects of high cost, loosened structure texture and bubbles of the prior art are overcome, and the purposes of reducing the cost, compacting the structure texture and the eliminating the bubbles of the manufacturing of the zinc alloy template are achieved.
Description
Technical field
The present invention relates to a kind of device of cast molding Zinc-alloy, specifically be meant a kind of device that vibrates cast molding kirsite template that is used for cast molding kirsite template.
Background technology
The kirsite mould is the injection forming mold that adopts zinc alloy material to make, when the kirsite mould is manufacturing enterprise's research and development new product, the various performances of new product are carried out break-in, Qualify Phase is used for the small lot trial target and prototype hardware is produced employed mould;
The kirsite template is to make the important blank of kirsite mould, because zinc alloy material, the kirsite template quality of cast molding is loose; And very easily produce the bubble property defective that is called pore, trachoma, therefore, prior art adopts die casting machine and die casting die cast kirsite template in the hope of improving above-mentioned defective; But nonetheless; Because the projected area of kirsite template is excessive, still there is the loose defective with bubble property of quality in the kirsite template of casting type, simultaneously; The cost of die casting machine and die casting is high; Further promoted the casting cost of kirsite template again, therefore, there are the problems and shortcomings that cost is high, organize the loose and air blister defect of quality in prior art.
Summary of the invention
Problems and shortcomings to above-mentioned prior art existence; The present invention adopt by the base plate that is provided with A selecting hole, cooling water channel, spring, lower margin and vibrating motor be provided with the long margin frame of B selecting hole and be provided with the device that the minor face frame of connecting hole constitutes; During application; Size according to required kirsite template; On base plate, be connected amalgamation with long margin frame and minor face frame and constitute the casting type groove, during work, the liquid Zn alloy of fusion is cast in the casting type groove; Drive base plate under the support of spring and lower margin by vibrating motor; Liquid Zn alloy in the casting type groove is carried out the vibration condensation moulding of cooling off while vibrating, make kirsite get rid of the bubble in the liquation when the fused solution, utilize the top that shakes to make kirsite technical scheme through the real alloy structure quality of deadweight pier when half condensing state through vibration; A kind of device that vibrates cast molding kirsite template is provided, is intended to the making of kirsite template to be reached and reduces cost, the full texture quality, eliminate the purpose of bubble through vibration casting condensation moulding.
The objective of the invention is to realize like this: a kind of device that vibrates cast molding kirsite template; Comprise base plate, long margin frame, minor face frame; Wherein: described base plate is the steel plate of rectangle; Be provided with the cooling water channel that is made up of the circular hole that communicates parallel with one another in the base plate, two ends of said cooling water channel are provided with the valve that is used to control current; On the base plate, be provided with some blind screwholes that connect the long margin frame purposes that are used for fixing along the long limit of two sides to the center arrangement and be called the A selecting hole; Below the base plate, be positioned at four corners, be fixed with the spring that is used to support base plate respectively, said spring is a cylindroid helical-coil compression spring, and the bottom of said spring is connected with the lower margin that is used for contacting with ground the steel cylinder step that supports; Center fixation below the base plate is provided with vibrating motor, and said vibrating motor is for being made the electrical equipment of up-down vibration by driven by power;
Described long margin frame is the groove shape shaped steel that length equates with the long edge lengths of base plate, and the long limit of two sides of long margin frame cell wall is provided with the corresponding manhole of said A selecting hole of base plate and is called the A connecting hole; The bottom land of long margin frame is provided with some manholes that connect minor face frame purposes that are used for fixing that arrange in a row and is called the B selecting hole;
Described minor face frame is provided with the groove shape member of minor face cell wall for two ends of being processed by groove shape shaped steel, two end minor face cell walls of minor face frame be provided with said B selecting hole with long margin frame corresponding manhole be called the B connecting hole;
Pass through the said A connecting hole of long margin frame and the said A selecting hole of base plate with screw; Through the said B selecting hole of long margin frame and the said B connecting hole of minor face frame, long margin frame and minor face frame are connected the casting type groove that amalgamation surrounds the rectangular channel shape with screw on base plate.
Operation principle and beneficial effect
During application, valve is connected with cooling water pipe, is used to hide at the bottom land of said casting type groove and four cell wall liner asbestos thin plates and blocks said A selecting hole and the said B selecting hole that the kirsite liquation bleeds and do not selected for use.
During work; Open valve makes cooling water pass through cooling water channel, opens the vibrating motor vibration, and the liquid Zn alloy of fusion is cast in the casting type groove; Drive base plate under the support of spring and lower margin by vibrating motor; Liquid Zn alloy in the casting type groove is carried out the vibration condensation moulding of cooling off while vibrating, makes kirsite get rid of the bubble in the liquation when the fused solution through vibration, utilize the top that shakes make kirsite when half condensing state through the real alloy structure quality of deadweight pier.
The simple cost of this apparatus structure is low; Can be according to the size of required kirsite template; With long margin frame and minor face frame on base plate optionally amalgamation be connected and surround the different casting type groove of size; Make the making of kirsite template avoid the drawback of die casting mode through vibration casting condensation moulding, reduced cost, pier real organize quality, eliminated bubble.
Above-mentioned; The present invention adopt by the base plate that is provided with A selecting hole, cooling water channel, spring, lower margin and vibrating motor be provided with the long margin frame of B selecting hole and be provided with the device that the minor face frame of connecting hole constitutes; During application, the size according to required kirsite template is connected amalgamation with long margin frame and minor face frame and surrounds the casting type groove on base plate; During work; The liquid Zn alloy of fusion is cast in the casting type groove, drive base plate under the support of spring and lower margin, while the liquid Zn alloy in the casting type groove carried out vibrating the vibration condensation moulding of cooling off by vibrating motor; Make kirsite get rid of the bubble in the liquation when the fused solution through vibration; The utilization top that shakes makes kirsite technical scheme through the real alloy structure quality of deadweight pier when half condensing state, overcome prior art and had the problems and shortcomings that cost is high, organize the loose and air blister defect of quality, a kind of device that vibrates cast molding kirsite template that is provided; Make the making of kirsite template through vibration casting condensation moulding, reached and reduce cost, the full texture quality, eliminate the purpose of bubble.
Description of drawings
Fig. 1 is a kind of structure cross-sectional schematic of vibrating the device of cast molding kirsite template of the present invention;
Fig. 2 be among Fig. 1 A portion draw enlarged drawing;
Fig. 3 is that the axle of overlooking of the structure of a kind of device that vibrates cast molding kirsite template of the present invention is surveyed a sketch map;
Fig. 4 is that the axle of looking up of the structure of a kind of device that vibrates cast molding kirsite template of the present invention is surveyed a sketch map;
Fig. 5 is a kind of device that vibrates cast molding kirsite template of the present invention, is applied to select the axle of overlooking of the less casting type groove tense of assembly unit to survey sketch map.
Embodiment below in conjunction with in the accompanying drawing does further explain to the present invention, but should not be construed as any restriction of the present invention.
Among the figure: base plate 1, A selecting hole 11, cooling water channel 12, valve 13, spring 14, lower margin 15, vibrating motor 16, long margin frame 2, B selecting hole 21, A connecting hole 22, minor face frame 3, B connecting hole 31.
The specific embodiment
Consult Fig. 1~Fig. 5; A kind of device that vibrates cast molding kirsite template of the present invention; Comprise base plate 1, long margin frame 2, minor face frame 3; Wherein: described base plate 1 is the steel plate of rectangle, is provided with the cooling water channel 12 that is made up of the circular hole that communicates parallel with one another in the base plate 1, and two ends of said cooling water channel 12 are provided with the valve 13 that is used to control current; On the base plate 1, be provided with some blind screwholes that connect long margin frame 2 purposes that are used for fixing along the long limit of two sides to the center arrangement and be called A selecting hole 11; Below the base plate 1, be positioned at four corners, be fixed with the spring 14 that is used to support base plate 1 respectively, said spring 14 is a cylindroid helical-coil compression spring, and the bottom of said spring 14 is connected with the lower margin 15 that is used for contacting with ground the steel cylinder step that supports; Center fixation below the base plate 1 is provided with vibrating motor 16, and said vibrating motor 16 is for being made the electrical equipment of up-down vibration by driven by power;
Described long margin frame 2 is the groove shape shaped steel that length equates with the long edge lengths of base plate 1, and the long limit of two sides of long margin frame 2 cell wall is provided with the said A selecting hole 11 corresponding manholes of base plate 1 and is called A connecting hole 22; The bottom land of long margin frame 2 is provided with some manholes that connect minor face frame 3 purposes that are used for fixing that arrange in a row and is called B selecting hole 21;
Described minor face frame 3 is provided with the groove shape member of minor face cell wall for two ends of being processed by groove shape shaped steel, and two end minor face cell walls of minor face frame 3 are provided with corresponding with the said B selecting hole of long margin frame 2 21 manhole and are called B connecting hole 31;
Pass through the said A connecting hole 22 of long margin frame 2 and the said A selecting hole 11 of base plate 1 with screw; Through the said B selecting hole 21 of long margin frame 2 and the said B connecting hole 31 of minor face frame 3, long margin frame 2 is connected the casting type groove that amalgamation surrounds the rectangular channel shape with minor face frame 3 with screw on base plate 1.
Operation principle and beneficial effect
During application, valve 13 is connected with cooling water pipe, is used to hide at the bottom land of said casting type groove and four cell wall liner asbestos thin plates and blocks the said A selecting hole 11 and said B selecting hole 21 that the kirsite liquation bleeds and do not selected for use.
During work; Open valve 13 makes cooling water pass through cooling water channel 12; Open vibrating motor 16 vibrations; The liquid Zn alloy of fusion is cast in the casting type groove, drive base plates 1 under the support of spring 14 and lower margin 15, while the liquid Zn alloy in the casting type groove carried out vibrating the vibration condensation moulding of cooling off by vibrating motor 16; Make kirsite get rid of the bubble in the liquation when the fused solution through vibration, utilize the top that shakes make kirsite when half condensing state through the real alloy structure quality of deadweight pier.
The simple cost of this apparatus structure is low; Can be according to the size of required kirsite template; With long margin frame 2 and minor face frame 3 on base plate 1 optionally amalgamation be connected and surround the different casting type groove of size; Make the making of kirsite template avoid the drawback of die casting mode through vibration casting condensation moulding, reduced cost, pier real organize quality, eliminated bubble.
Claims (1)
1. device that vibrates cast molding kirsite template; It is characterized in that: comprise base plate (1), long margin frame (2), minor face frame (3); Wherein: described base plate (1) is the steel plate of rectangle; Be provided with the cooling water channel (12) that is made up of the circular hole that communicates parallel with one another in the base plate (1), two ends of said cooling water channel (12) are provided with the valve (13) that is used to control current; On the base plate (1), be provided with some blind screwholes that connect long margin frame (2) purposes that are used for fixing along the long limit of two sides to the center arrangement and be called A selecting hole (11); Below the base plate (1); Be positioned at four corners; Be fixed with the spring (14) that is used to support base plate (1) respectively, said spring (14) is a cylindroid helical-coil compression spring, and the bottom of said spring (14) is connected with the lower margin (15) that is used for contacting with ground the steel cylinder step that supports; Center fixation below the base plate (1) is provided with vibrating motor (16), and said vibrating motor (16) is for being made the electrical equipment of up-down vibration by driven by power;
Described long margin frame (2) is the groove shape shaped steel that length equates with the long edge lengths of base plate (1), and the long limit of two sides of long margin frame (2) cell wall is provided with the corresponding manhole of said A selecting hole (11) of base plate (1) and is called A connecting hole (22); The bottom land of long margin frame (2) is provided with some manholes that connect minor face frame (3) purposes that are used for fixing that arrange in a row and is called B selecting hole (21);
Described minor face frame (3) is provided with the groove shape member of minor face cell wall for two ends of being processed by groove shape shaped steel, two end minor face cell walls of minor face frame (3) be provided with said B selecting hole (21) with long margin frame (2) corresponding manhole be called B connecting hole (31);
Pass through the said A connecting hole (22) of long margin frame (2) and the said A selecting hole (11) of base plate (1) with screw; Through the said B selecting hole (21) of long margin frame (2) and the said B connecting hole (31) of minor face frame (3), long margin frame (2) is connected the casting type groove that amalgamation surrounds the rectangular channel shape with minor face frame (3) with screw on base plate (1).
Priority Applications (1)
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CN201210315004.XA CN102794439B (en) | 2012-08-24 | 2012-08-24 | Device for pouring and forming zinc alloy template by vibrating |
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CN201210315004.XA CN102794439B (en) | 2012-08-24 | 2012-08-24 | Device for pouring and forming zinc alloy template by vibrating |
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CN102794439A true CN102794439A (en) | 2012-11-28 |
CN102794439B CN102794439B (en) | 2015-03-25 |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105887198A (en) * | 2016-06-16 | 2016-08-24 | 江苏中电振华晶体技术有限公司 | Device and method for clearing away bubbles in sapphire crystal melt material |
CN107538662A (en) * | 2017-09-05 | 2018-01-05 | 陈壮壮 | A kind of resin base wax-pattern rapid forming mold |
CN108237215A (en) * | 2018-01-22 | 2018-07-03 | 繁昌县琪鑫铸造有限公司 | A kind of casting vibrating device |
CN108380853A (en) * | 2018-01-22 | 2018-08-10 | 繁昌县琪鑫铸造有限公司 | A kind of casting jolt ramming platform |
CN108620568A (en) * | 2017-03-16 | 2018-10-09 | 中国石油天然气股份有限公司 | Lead stamp processing unit (plant) and lead stamp processing method |
CN108817330A (en) * | 2018-07-06 | 2018-11-16 | 安徽思源三轻智能制造有限公司 | A kind of casting stirring exhaust apparatus |
CN115007840A (en) * | 2022-06-30 | 2022-09-06 | 中国航发贵州红林航空动力控制科技有限公司 | Hydraulic vibration degassing device for mechanical casting |
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JPH0336343U (en) * | 1989-08-11 | 1991-04-09 | ||
CN201720415U (en) * | 2010-02-24 | 2011-01-26 | 江苏万恒铸业有限公司 | Mechanical vibration casting machine |
CN202239522U (en) * | 2011-09-22 | 2012-05-30 | 首钢总公司 | Combined steel ingot mould |
CN102513504A (en) * | 2011-12-20 | 2012-06-27 | 浙江裕融实业有限公司 | Sand mold casting technology and equipment |
CN202715814U (en) * | 2012-08-24 | 2013-02-06 | 宁波意中模塑有限公司 | Zinc alloy template vibration casting molding device |
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2012
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Patent Citations (5)
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JPH0336343U (en) * | 1989-08-11 | 1991-04-09 | ||
CN201720415U (en) * | 2010-02-24 | 2011-01-26 | 江苏万恒铸业有限公司 | Mechanical vibration casting machine |
CN202239522U (en) * | 2011-09-22 | 2012-05-30 | 首钢总公司 | Combined steel ingot mould |
CN102513504A (en) * | 2011-12-20 | 2012-06-27 | 浙江裕融实业有限公司 | Sand mold casting technology and equipment |
CN202715814U (en) * | 2012-08-24 | 2013-02-06 | 宁波意中模塑有限公司 | Zinc alloy template vibration casting molding device |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105887198A (en) * | 2016-06-16 | 2016-08-24 | 江苏中电振华晶体技术有限公司 | Device and method for clearing away bubbles in sapphire crystal melt material |
CN105887198B (en) * | 2016-06-16 | 2019-01-11 | 江苏振华新云电子有限公司 | Air bubble apparatus and sweep-out method in a kind of removing sapphire crystal melt material |
CN108620568A (en) * | 2017-03-16 | 2018-10-09 | 中国石油天然气股份有限公司 | Lead stamp processing unit (plant) and lead stamp processing method |
CN107538662A (en) * | 2017-09-05 | 2018-01-05 | 陈壮壮 | A kind of resin base wax-pattern rapid forming mold |
CN107538662B (en) * | 2017-09-05 | 2019-06-14 | 青岛海思威尔环保科技有限公司 | A kind of resin base wax-pattern rapid forming mold |
CN108237215A (en) * | 2018-01-22 | 2018-07-03 | 繁昌县琪鑫铸造有限公司 | A kind of casting vibrating device |
CN108380853A (en) * | 2018-01-22 | 2018-08-10 | 繁昌县琪鑫铸造有限公司 | A kind of casting jolt ramming platform |
CN108817330A (en) * | 2018-07-06 | 2018-11-16 | 安徽思源三轻智能制造有限公司 | A kind of casting stirring exhaust apparatus |
CN108817330B (en) * | 2018-07-06 | 2020-07-07 | 安徽思源三轻智能制造有限公司 | Stirring exhaust device for casting |
CN115007840A (en) * | 2022-06-30 | 2022-09-06 | 中国航发贵州红林航空动力控制科技有限公司 | Hydraulic vibration degassing device for mechanical casting |
CN115007840B (en) * | 2022-06-30 | 2024-03-01 | 中国航发贵州红林航空动力控制科技有限公司 | Hydraulic vibration degassing device for mechanical casting |
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Granted publication date: 20150325 Termination date: 20210824 |