CN102787641A - Assembly type water-saving water closet - Google Patents
Assembly type water-saving water closet Download PDFInfo
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- CN102787641A CN102787641A CN2012102898138A CN201210289813A CN102787641A CN 102787641 A CN102787641 A CN 102787641A CN 2012102898138 A CN2012102898138 A CN 2012102898138A CN 201210289813 A CN201210289813 A CN 201210289813A CN 102787641 A CN102787641 A CN 102787641A
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- siphon piping
- urinal
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Abstract
The invention discloses an assembly type water-saving water closet. The water closet is manufactured by assembling and connecting a toilet body, a water tank, a water flushing pipeline and a siphon pipeline, wherein the lower part of the toilet body is provided with a water outlet of a toilet, and the side wall of the water outlet of the toilet is provided with an outlet of the water flushing pipeline; the bottom of the water tank is provided with a cavity body, one end of the cavity body, which is far away from the water tank, is provided with a main passage port and an inlet of the water flushing pipeline, and the cavity body is communicated with the toilet body by the main passage port; and the upper end of the siphon pipeline is provided with a water inlet, and the end of the water inlet is sleeved on the water outlet of the toilet and is communicated with the water outlet of the toilet. The siphon pipeline of the assembly type water-saving water closet is formed by adopting the blow molding of a thermoplastic resin material and is sleeved on the water outlet of the toilet, and fixing elements, such as a screw, a bolt, a thread and the like, are not needed, so that the water closet is more attractive; and moreover, the condition of water leakage is not easy to occur. The assembly type water-saving water closet provided by the invention is convenient to produce and transport, has the function of saving water, is attractive and practical and has high grade.
Description
Technical field
The present invention relates to a kind of sanitary bath equipment, specifically, relate to a kind of assembling water-saving closet, this toilet has significant water-saving result.
Background technology
At present, the toilet on the market mostly adopts pottery to process, and promptly adopts potter's clay to fire and forms; Earlier processing sanitary ware product to potter's clay fires; Surface glazing carries out sintering again after the moulding, and its sintering procedure need consume a large amount of coals or natural gas, causes a large amount of carbon emissions and energy consumption; The carbon emission amount is big, especially to the pollution of air; And its in sintering procedure because temperature asymmetric makes product cracking and distortion cause a large amount of substandard products of product and scrap, the waste material of generation is many, energy consumption is big, forms secondary pollution, and makes cost improve.The potter's clay resource of using in producing simultaneously is also rare day by day, in case resource exhaustion is produced sanitary ware product with unrenewable potter's clay, and can not sustainable development.Have again, in the ceramics sintering procedure, because the distortion of pottery in sintering procedure is bigger; It is inhomogeneous that internal diameter appears in its bath pipeline easily, and the phenomenon that inner surface is smooth inadequately causes bath smooth inadequately; Need expend more bath, and occur blockage problem easily.In addition, because the thickness of pottery is all bigger usually, the toilet of then corresponding volume, its cavity volume is just less, and this also is the reason that causes its easy blocking.
And ceramic toilet generally all is integrated through firing, and heaviness and energy consumption are big, and transportation is also inconvenient.
And the toilet of other composite materials on the market, like the toilet that acrylic material is made, impact resistance and intensity are all not enough, and self-cleaning is not ideal enough, economizes on water inadequately, poor practicability, and do not have texture, attractive in appearance inadequately, class is not high.
Therefore, it is necessary to develop a kind of assembling water-saving closet, and market prospects are wide.
Summary of the invention
The purpose of this invention is to provide a kind of assembling water-saving closet, the convenient transportation of this toilet, assembling is easy, and attractive in appearance, and bath is smooth, can effectively utilize siphon principle, water saving more, and be not prone to blockage problem.
In order to achieve the above object, the invention provides a kind of assembling water-saving closet, this toilet is connected through assembling by urinal body, water tank, bath pipeline and siphon piping to be processed, can be for convenience detach, clean or maintenance; And ceramic toilet is one-body molded through firing, and cleans and keep in repair all very difficulty.
The bottom of described urinal body is provided with the urinal delivery port, is provided with the bath pipe outlet at the sidewall of urinal delivery port; Bottom at described water tank is provided with cavity, and this cavity is integral with water tank and is communicated with, and this cavity is provided with main stem mouth and bath entrance at the end away from water tank, and this cavity is communicated with through the main stem mouth with the urinal body; Described bath entrance is communicated with the bath pipe outlet of urinal delivery port sidewall through the bath pipeline, thereby is communicated with siphon piping, makes that the siphonage of this toilet is more strong, reaches siphon effect sooner, to reach the purpose of water saving;
Described bath pipe ends is connected on bath entrance and the bath pipe outlet;
The peak of described siphon piping is higher than the urinal delivery port, and the upper end of this siphon piping is provided with water inlet, and this water inlet is communicated with the urinal delivery port, and the lower end of this siphon piping is connected with sewer pipe;
Said siphon piping adopts the thermoplastic resin blow molding, preferably, adopts acrylonitrile-butadiene-styrene (ABS) (being ABS) plastic blow molding; The inlet end of the siphon piping of this blow molding is nested with on the urinal delivery port, has so just avoided retaining elements such as use screw, bolt, thereby visually more attractive in appearance.
Above-mentioned assembling water-saving closet, wherein, said employing urinal body, water tank, bath pipeline all are to adopt the thermoplastic resin based composite material that comprises inorganic filler, process through injection technique.
Above-mentioned assembling water-saving closet, wherein, described thermoplastic resin based composite material comprises following raw materials in percentage by weight:
Inorganic filler 50% ~ 70%;
Polipropene 25 % ~ 40%;
Maleic anhydride modified polypropylene 3% ~ 6%;
Titanium white powder 1% ~ 3%;
Antioxidant 1% ~ 2%;
The stearic acid modified processing adopted in said inorganic filler.
Above-mentioned assembling water-saving closet, wherein, described modification is handled and is meant; With percetage by weight is 1 ~ 5% stearic acid and 95 ~ 99% filler; Adopt high-speed mixer at 90 ℃ ~ 100 ℃, mix and stirred 15 ~ 30 minutes, make stearic acid fully mix, collide with filler.
Above-mentioned assembling water-saving closet, wherein, wollastonite, calcium carbonate are selected in described inorganic filler, or the mixture of calcium carbonate and wollastonite.
Above-mentioned assembling water-saving closet, wherein, the inwall of described siphon piping and bath pipeline all sprays paint through polishing and handled, and inner surface is smooth, makes bath smooth more, is not easy to result in blockage.
Above-mentioned assembling water-saving closet, wherein, described siphon piping is irregular dark inverted U, this moulding makes the siphon power of this siphon piping strengthen, and makes the cleansing power of toilet strengthen.
Above-mentioned assembling water-saving closet, wherein, all connecting portions of described toilet all adopt the sealing ring sealing, with the situation of avoiding occurring of leaking.
Toilet provided by the invention; Urinal body, water tank, bath pipeline all adopt thermoplastic resin-based advanced composite material (ACM) to process, and this composite material comprises inorganic filler and thermoplastic polymers such as natural ore powder, and the raw material abundance is easy to get; Support sustainable development; This composite material is through injection machine injection moulding, and energy consumption is little, and yield rate is high; And these composite material manufactured goods compare with the ceramics of suitable intensity, and wall is thinner, thereby can process the bigger bath pipeline of internal diameter, make this toilet can in the shorter time, siphon take place when using, thereby reach the purpose of effective water saving.
Siphon piping of the present invention adopts the thermoplastic resin material blow molding, is nested with on the urinal delivery port, does not need retaining elements such as unnecessary screw, bolt, makes that this toilet is more attractive in appearance, and, be not easy the situation that occurs leaking.
Description of drawings
Fig. 1 is the structural representation of water-saving thermoplastic resin-based advanced composite material (ACM) toilet of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment technical scheme of the present invention is done explanation further.
As shown in Figure 1, toilet provided by the invention comprises: urinal body 10, water tank 20, bath pipeline 30 and siphon piping 40.
The bottom of this urinal body 10 is provided with urinal delivery port 11, and the sidewall of this urinal delivery port 11 is provided with bath pipe outlet 12.
The bottom of this water tank 20; Be provided with the cavity 21 that is communicated with urinal body 10; This cavity 21 communicates with water tank 20 and forms an integral body, and this cavity is respectively arranged with main stem mouth 211 and bath entrance 212 away from the port of export of water tank, and this main stem mouth 211 is communicated with urinal body 10 and cavity 21.
The two ends of bath pipeline 30 are connected on bath entrance 212 and the bath pipe outlet 12,
This bath entrance 212 is communicated with the bath pipe outlet 12 of urinal delivery port 11 sidewalls through bath pipeline 30, thereby is communicated with siphon piping 40.The inner surface of bath pipeline 30 sprays paint through polishing and handled, and is smooth, not sticking; Bath pipeline 30 is fixedly connected through flange with bath entrance 212 and bath pipe outlet 12, and its connecting portion all adopts sealing ring to seal.
This siphon piping 40 is irregular dark inverted U, and the peak of this siphon piping 40 is higher than urinal delivery port 11; The upper end of this siphon piping 40 comprises water inlet 41, and this water inlet 41 is socketed on the urinal delivery port 11, preferably, through the sealing ring sealing, and adopts two bucketing screws to fix, and the lower end of this siphon piping 31 connects the sewer pipe (not shown).The inner surface of this siphon piping 40 sprays paint through polishing and handled, and is smooth, not sticking.
Wherein, described urinal body 10, water tank 20, bath pipeline 30 adopt thermoplastic resin-based advanced composite material (ACM) preparation, and siphon piping 40 adopts the thermoplastic resin blow moldings.
Below the preparation method of water-saving thermoplastic resin-based advanced composite material (ACM) toilet of the present invention is done explanation further.
Calcium carbonate described in following examples, wollastonite all are to handle through modification; Promptly carry out the high-speed mixing preliminary treatment through in high-speed mixer, adding 1.5% stearic acid (C16H32O2,69.6 ℃ of fusing points) and 98.5% calcium carbonate or wollastonite: high-speed mixer is heated to 90 ℃ ~ 100 ℃, stearic acid is fused and fully contacts with calcium carbonate or wollastonite; Collision; After 15 ~ 30 minutes, stop to mix, accomplish modification and handle operation.Calcium carbonate after the modification and wollastonite can fully combine with polypropylene; Improved the compatibility between the material greatly; Calcium carbonate, the surperficial oil absorption of wollastonite have been reduced simultaneously; Increased substantially the adding proportion of calcium carbonate, wollastonite, made the nonmetal thermoplastic composite after the modification have high advantage of filling.Nonmetals after the modification have good compatibility and high fillibility, with the sanitaryware of the nonmetallic composite of above-mentioned modification injection have hard, intensity is high, corrosion resistant characteristic and have the texture of lithotome.
Embodiment 1
Percentage meter by weight,
1250 order wollastonite powders 30%,
100 order wollastonite powders 20%,
M700 polypropylene particles 15%,
M2600 polypropylene particles 25%,
The maleic anhydride modified polypropylene 5% of MAH-G-PP,
CR-834 titanium white powder 3%,
Antioxidant 1010 2%;
Step 1, preparation composite material particle: with above-mentioned raw materials abundant mixing and stirring in mixer, mixed raw material is quantitatively joined in the hopper of double screw extruder hot briquetting by charge door and bypass charge door according to formula ratio; Extrude through the extruder die orifice then, obtain the strip composite material, place tank to reduce to room temperature in this strip composite material again.Put into granulator to the strip composite material after the cooling and be processed into granular composite material particle; Put into 100 ℃~120 ℃ baking oven heating, drying to this composite material particle, remove moisture.
Step 2; Injection moulding; Each parts of preparation toilet: the composite material particle of oven dry is joined in the barrel of injection machine; Heating makes the composite material pellet melting, according in the computer program of material usage input injection machine of the single product that will produce, start injection machine injection control program; Adopt injection screw to advance the composite material in the barrel is expelled in the metal die, described injection machine adopts the piston type machine barrel to be injected in the metal die of toilet corresponding component (being urinal body, water tank, bath pipeline) through high pressure; Be injected into 5 ℃~10 ℃ cooling water in the cold runner of metal die, make the product cooling and shaping, open mould, take out the parts of moulding with taking mechanical hand.
Step 3 adopts the ABS plastic blow molding to obtain siphon piping;
Step 4 is fixedly connected each parts, obtains toilet: the bath pipeline is fixedly connected bath entrance and bath pipe outlet through flange, and adopts the sealing ring sealing, guarantees water-tightly, and the upper end of siphon piping is nested with connection urinal delivery port.
Embodiment 2
Percentage meter by weight,
1250 order wollastonite powders 40%,
325 order wollastonite powders 20%,
M700 polypropylene particles 12%,
M2600 polypropylene particles 18%,
The maleic anhydride modified polypropylene 5% of MAH-G-PP,
CR-834 titanium white powder 3%,
Antioxidant 1010 2%;
Prepare each parts of toilet by the method for embodiment 1; Unimpeded for the bath that further guarantees toilet, also before being fixedly connected each parts, the processing of spraying paint is polished in the inside of impacts flush pipeline and siphon piping, makes inner surface smooth, not sticking; Method according to embodiment 1 is fixedly connected each parts then, obtains toilet.
Embodiment 3
Percentage meter by weight,
1000 order wollastonite powders 40%,
500 order calcium carbonate 20%,
100 order calcium carbonate 10%,
M2600 polypropylene particles 15%,
The maleic anhydride modified polypropylene 3% of MAH-G-PP,
CR-834 titanium white powder 1%,
Antioxidant 1010 1%;
Prepare each parts of toilet by the method for embodiment 1; Unimpeded for the bath that further guarantees toilet, also before being fixedly connected each parts, the processing of spraying paint is polished in the inside of impacts flush pipeline and siphon piping, makes inner surface smooth, not sticking; Method according to embodiment 1 is fixedly connected each parts then, obtains toilet.
Embodiment 4
Percentage meter by weight,
800 order calcium carbonate 18%,
600 order calcium carbonate 26%,
80 order calcium carbonate 26%,
M2600 polypropylene particles 15%,
The maleic anhydride modified polypropylene 3% of MAH-G-PP,
CR-834 titanium white powder 1%,
Antioxidant 1010 1%;
Prepare each parts of toilet by the method for embodiment 1; Unimpeded for the bath that further guarantees toilet, also before being fixedly connected each parts, the processing of spraying paint is polished in the inside of impacts flush pipeline and siphon piping, makes inner surface smooth, not sticking; Method according to embodiment 1 is fixedly connected each parts then, obtains toilet.
Through continuous test; The discharging quantity of water of toilet of the present invention is controlled at 3 liters of full baths the most at last, and 2 liters of little baths are saved 1.8 liters than 4.8 liters of popular on existing market baths; 6 liters of baths than national standard are saved 3 liters; On average go up for each person every day 6 lavatories with family of three and calculate, every year, our product was saved nearly 1.2 ten thousand premium on currency than 4.8 liters toilet, saved nearly 20,000 premium on currency than 6 liters of flushing water-closet bowls of national standard.
Although content of the present invention has been done detailed introduction through above-mentioned preferred embodiment, will be appreciated that above-mentioned description should not be considered to limitation of the present invention.After those skilled in the art have read foregoing, for multiple modification of the present invention with to substitute all will be conspicuous.Therefore, protection scope of the present invention should be limited appended claim.
Claims (8)
1. an assembling water-saving closet is characterized in that, this toilet is connected through assembling by urinal body (10), water tank (20), bath pipeline (30) and siphon piping (40) to be processed,
The bottom of described urinal body (10) is provided with urinal delivery port (11), is provided with bath pipe outlet (12) at the sidewall of urinal delivery port (11);
Be provided with cavity (21) in the bottom of described water tank (20); This cavity (21) is integral with water tank (20) and is communicated with; This cavity (21) is provided with main stem mouth (211) and bath entrance (212) at the end away from water tank, and this cavity (21) is communicated with through main stem mouth (211) with urinal body (10); Described bath entrance (212) is communicated with the bath pipe outlet (12) of urinal delivery port (11) sidewall through bath pipeline (30), thereby is communicated with siphon piping (40);
Described bath pipeline (30) two ends are connected on bath entrance (212) and the bath pipe outlet (12);
Said siphon piping (40) adopts the thermoplastic resin blow molding; The peak of this siphon piping (40) is higher than urinal delivery port (11); The upper end of this siphon piping (40) is provided with water inlet (41); This water inlet (41) is nested with on urinal delivery port (11), and the lower end of this siphon piping (40) is connected with sewer pipe.
2. assembling water-saving closet as claimed in claim 1 is characterized in that, described siphon piping (40) adopts the acrylonitrile-butadiene-styrene (ABS) plastic blow molding.
3. assembling water-saving closet as claimed in claim 1 is characterized in that, said employing urinal body (10), water tank (20), bath pipeline (30) all are to adopt the thermoplastic resin based composite material that comprises inorganic filler, process through injection technique.
4. assembling water-saving closet as claimed in claim 3 is characterized in that, described thermoplastic resin based composite material comprises following raw materials in percentage by weight:
Inorganic filler 50% ~ 70%;
Polipropene 25 % ~ 40%;
Maleic anhydride modified polypropylene 3% ~ 6%;
Titanium white powder 1% ~ 3%;
Antioxidant 1% ~ 2%;
The stearic acid modified processing adopted in said inorganic filler.
5. assembling water-saving closet as claimed in claim 4; It is characterized in that; Described modification is handled and is meant, is 1 ~ 5% stearic acid and 95 ~ 99% filler with percetage by weight, adopts high-speed mixer at 90 ℃ ~ 100 ℃; Mix and stirred 15 ~ 30 minutes, make stearic acid fully mix, collide with filler.
6. assembling water-saving closet as claimed in claim 4 is characterized in that, wollastonite, calcium carbonate are selected in described inorganic filler, or the mixture of calcium carbonate and wollastonite.
7. assembling water-saving closet as claimed in claim 1 is characterized in that, the inwall of described siphon piping (40) and bath pipeline (30) all sprays paint through polishing and handled, and inner surface is smooth.
8. assembling water-saving closet as claimed in claim 1 is characterized in that, described siphon piping (40) is irregular dark inverted U.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106836430A (en) * | 2017-02-13 | 2017-06-13 | 青海西旺高新材料有限公司 | Intelligent urinating bucket and preparation method |
WO2022111627A1 (en) * | 2020-11-27 | 2022-06-02 | 厦门帝恒诺卫浴科技有限公司 | Toilet structure |
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CN101518428A (en) * | 2009-03-13 | 2009-09-02 | 刘旭祥 | Full plastic closestool |
JP2011038308A (en) * | 2009-08-11 | 2011-02-24 | Inax Corp | Water closet |
CN102230321A (en) * | 2011-04-12 | 2011-11-02 | 上海琥达投资发展有限公司 | Water-saving thermoplastic-resin-base novel composite material closestool and preparation method thereof |
CN102296292A (en) * | 2010-01-15 | 2011-12-28 | 比亚迪股份有限公司 | Preparation method of plastic product and plastic product |
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2012
- 2012-08-15 CN CN2012102898138A patent/CN102787641A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101518428A (en) * | 2009-03-13 | 2009-09-02 | 刘旭祥 | Full plastic closestool |
JP2011038308A (en) * | 2009-08-11 | 2011-02-24 | Inax Corp | Water closet |
CN102296292A (en) * | 2010-01-15 | 2011-12-28 | 比亚迪股份有限公司 | Preparation method of plastic product and plastic product |
CN102230321A (en) * | 2011-04-12 | 2011-11-02 | 上海琥达投资发展有限公司 | Water-saving thermoplastic-resin-base novel composite material closestool and preparation method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106836430A (en) * | 2017-02-13 | 2017-06-13 | 青海西旺高新材料有限公司 | Intelligent urinating bucket and preparation method |
WO2022111627A1 (en) * | 2020-11-27 | 2022-06-02 | 厦门帝恒诺卫浴科技有限公司 | Toilet structure |
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Application publication date: 20121121 |