CN102786211A - Toughening furnace of glass basin - Google Patents
Toughening furnace of glass basin Download PDFInfo
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- CN102786211A CN102786211A CN2012103046915A CN201210304691A CN102786211A CN 102786211 A CN102786211 A CN 102786211A CN 2012103046915 A CN2012103046915 A CN 2012103046915A CN 201210304691 A CN201210304691 A CN 201210304691A CN 102786211 A CN102786211 A CN 102786211A
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Abstract
The invention discloses a toughening furnace of a glass basin. The toughening furnace of the glass basin comprises a rack, a heating furnace, an air-cooling toughening device, a control system, a loading device and an unloading device, wherein the air-cooling toughening device and the loading device are respectively installed on the two sides of the heating furnace; the heating furnace and the unloading device are respectively installed on the two sides of the air-cooling toughening device; the loading device can transport the glass basin to the heating furnace and the unloading device can take out the glass basin in the heating furnace and put the glass basin into the air-cooling toughening device, and is responsible for taking out the glass basin that finishes the toughening process from the air-cooling toughening device. The heating furnace and the air-cooling toughening device can simultaneously and continuously work, so that the toughening furnace of the glass basin saves the energy, reduces the cost, doubles the production efficiency of the machine in unit time, is suitable for the large-scale rapid production requirement, and also is simple in structure, high in stability and good in safety performance.
Description
Technical field
The present invention relates to a kind of glass basin annealing furnace.
Background technology
Glass basin needs through the tempering operation behind hot bending at present, and the process of tempering is that glass basin is heated to certain temperature, and the shape of this temperature lower-glass basin remains unchanged; But inherent molecule produces motion; Stress and structure are relaxed, and glass basin controlled chilling speed makes glass under artificial control, pass through transformation range then; At the uniform prestress of the inner generation of glass; The stress characteristics that this prestressed character and hot water shock testing machine basin produce is just in time opposite, and both cancel out each other, and therefore the temperature tolerance of glass basin and intensity increase greatly.The tempering apparatus of glass basin generally includes process furnace, air-cooled tempering device, and process furnace is made up of steelwork and thermal insulation fire-resistant material, and is provided with temperature element and temperature controlling system is controlled furnace temperature automatically, and air-cooled tempering device comprises blower and air grid.Existing glass basin annealing furnace will be sent into process furnace with the glass basin of tempering through feeder earlier; Behind the band heating certain hour, the glass basin that will heat through identical feeder is sent into air-cooled tempering device and is carried out air-cooledly, and feeder is carrying glass basin all the time in this process; Cause process furnace not feed again; Thereby make the unloaded heating of process furnace, waste a large amount of energy, increased production cost; And cause the inefficiency of glass basin annealing furnace because process furnace and air-cooled tempering device can not be worked simultaneously, be difficult to deal with extensive need of rapid production.
Application number is " 200910305399.3 ", and the application name is called the Chinese invention patent of " complete processing of continuous tempering furnace and curved tempered glass ", discloses a kind of continuous tempering furnace that is used to process curved tempered glass; It comprises process furnace, the cold air track of quenching, and the front and back end of process furnace is respectively the charging and discharging mouth, and process furnace is made up of the hot briquetting district that sets gradually, the balanced heat preservation zone of glass, the district that is rapidly heated; Process furnace and quenching wind trench bottom are provided with track and drive unit, and operation has some can connect process furnace and the travelling car between the cold air track quenched on the track, and travelling car is moved by drive device drives; Having of this invention is rational in infrastructure, production efficiency is high, easy to operate, energy utilization rate advantages of higher, but to the tempering of glass basin; Because its thickness is thicker, complex-shaped, its heating and air-cooled time are longer, and this just requires the travelling car stroke longer; Floor space can be big; Need relate to the big cost input of enterprise, and the workshop transforms, and the tempering of glass basin is paid attention to air-cooled to the hot bending zone; Though therefore the annealing furnace of this disclosure of the Invention can be realized continuous tempering production, its tempering effect does not reach the requirement of glass basin.
Summary of the invention
The objective of the invention is to overcome the above-mentioned deficiency that exists in the prior art, and a kind of reasonable in design is provided, production efficiency is high, the glass basin annealing furnace of save energy.
The present invention addresses the above problem the technical scheme that is adopted: this glass basin annealing furnace; It is characterized in that: comprise support, process furnace, air-cooled tempering device, system, feeder and dumping device; Air-cooled tempering device and feeder are separately positioned on the both sides of process furnace; Process furnace and dumping device are separately positioned on the both sides of air-cooled tempering device, and said process furnace comprises upper furnace body and lower furnace body, and upper furnace body is fixed on the support; Lower furnace body is arranged on the support through the body of heater lifting device; Be provided with in the said lower furnace body and place the carriage liftable supporter that the glass basin carriage is used, air-cooled tempering device comprise air grid, down air grid, blower, on blow pipeline, the pipeline of blowing down, blower connects goes up the pipeline of blowing, the pipeline of blowing down; Last air-supply pipeline, the pipeline of blowing connects air grid, following air grid respectively down; Feeder comprises skid bed, charging cylinder, and skid bed is slidingly arranged on the support and by the charging air cylinder driven, dumping device comprises discharging platform, unloading rack, discharging cylinder, platform cylinder; Unloading rack is slidingly arranged on the discharging platform and is promoted by the discharging cylinder, and discharging platform is slidingly arranged on the moving track on the support and by the platform air cylinder driven.
The principle of work of this glass basin annealing furnace: lower furnace body moves downward through lifting device, and the carriage that is placed with glass basin is sent into process furnace by feeder, and carriage liftable supporter rising jack-up carriage realizes that skid bed and carriage break away from; Skid bed returns, and lower furnace body moves upward, and upper furnace body and lower furnace body are closed, behind the heating certain hour; Lower furnace body descends, and the carriage liftable supporter drives carriage and rises, and discharging platform slides to process furnace, and the discharging cylinder promotes unloading rack and moves; When treating that unloading rack carries the carriage below of moving the bearing glass basin, the carriage liftable supporter drives carriage and descends, thereby realizes that unloading rack holds up carriage; The discharging cylinder retracts unloading rack, and makes glass basin be parked between air grid, the following air grid, carries out air-cooled operation; After being with air-cooled completion, platform cylinder pulling discharging platform lets glass basin along with the air-cooled tempering device of moving away of discharging platform; Glass basin is taken off from unloading rack, accomplish the tempering process, glass basin is transferred to air-cooled tempering device from process furnace when; The feeder glass basin that another is to be heated is sent into process furnace, thereby has realized process furnace and the non-stop run simultaneously of air-cooled tempering device, has not only practiced thrift the energy; Reduce cost, also made the production efficiency of machine units time be doubled, adapted to extensive need of rapid production.Above-described working process all can realize that control is accomplished automatically by system, artificial only need glass basin loaded go up skid bed, take off from unloading rack behind the tempering and get final product, thereby practiced thrift manpower greatly, and easily be automated, standardized management controls.
As preferably; The air grid and rack-mount through last pendulous device and lower swing device respectively of going up according to the invention, the said pendulous device of going up comprises first rotating shaft, second rotating shaft, goes up motor, and last electric motor driving first rotating shaft, second rotating shaft are rotated simultaneously; The bottom of first rotating shaft, second rotating shaft all is fixed with rotating disk; Go up the equal eccentric rotary of rotating disk for two swinging block is installed, go up the side that swinging block is fixed on air grid for two, the opposite side of last air grid is slidably supported on the support; Said lower swing device comprises the 3rd rotating shaft, the 4th rotating shaft, following motor; Following electric motor driving the 3rd rotating shaft, the 4th rotating shaft are rotated simultaneously, and the top of the 3rd rotating shaft, the 4th rotating shaft all is fixed with lower rotating disc, and two equal eccentric rotary of lower rotating disc are equipped with bottom motion block; Two bottom motion blocks are fixed on down a side of air grid, and the opposite side of following air grid is slidably supported on the support.When last pendulous device is worked; Last electric motor driving first rotating shaft, second rotating shaft are rotated simultaneously, and first rotating shaft, second rotating shaft drive the eccentric last swinging block that is provided with and move in a circle, thereby realize going up the circle swing of air grid on horizontal plane; Make in air-cooled process; The wind that blows out can be more even, makes that the stress distribution on glass basin surface is more even, improved quality product.
As preferably; Carriage liftable supporter according to the invention comprises lifting motor, bracket support bar, lifting gantry, screw rod and nut, and said lifting gantry is positioned at the below of lower furnace body, and the bracket support bar is fixedly connected with lifting gantry; Nut is fixed on the lifting gantry; Screw rod and nut be through being threaded, said lifting motor drive screw, and said bracket support bar penetrates lower furnace body.Adopt this screw rod lift structure to make the bracket support bar in the process that rises and descend, though carrying the quality of carriage and glass basin, still can easy motion, the vibrations in having reduced to move.
As preferably, body of heater lifting device according to the invention comprises hoist cylinder, and the cylinder body of hoist cylinder is fixed on the support, and the piston rod and the lower furnace body of hoist cylinder are fixed.Adopt this structure not only simple in structure, and cost is low, stable performance.
As preferably, skid bed according to the invention is slidingly arranged on the support through skid bed cylinder slide rail; Said unloading rack is slidingly arranged on the discharging platform through discharging cylinder slide rail.Adopt skid bed cylinder slide rail and discharging cylinder slide rail, it is smooth and easy not only to slide, and good stability, has avoided shaking and rocking, and has improved safety performance.
As preferably, be rotatablely equipped with the discharging platform roller on the discharging platform according to the invention, support is provided with moving track, and discharging platform is installed on the moving track through the discharging platform roller.Adopt this structure not only simple in structure, and cost is low, stable performance and improved the stroke of discharging platform.
The present invention compared with prior art; Have the following advantages and effect: realized the non-stop run simultaneously of process furnace and air-cooled tempering device; Not only practice thrift the energy, reduced cost, also made the production efficiency of machine units time be doubled; Adapted to extensive need of rapid production, simple in structure, stability is high, safety performance is good.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention.
Fig. 2 is the structure principle chart of embodiment of the invention carriage liftable supporter.
Fig. 3 is the structure principle chart of the last pendulous device of the embodiment of the invention.
Fig. 4 is the structure principle chart of last another angle of pendulous device of the embodiment of the invention.
Fig. 5 is the structure principle chart of the lower swing device of the embodiment of the invention.
Fig. 6 is the structure principle chart of another angle of lower swing device of the embodiment of the invention.
Embodiment
Below in conjunction with accompanying drawing and through embodiment the present invention is done further detailed description, following examples are to explanation of the present invention and the present invention is not limited to following examples.
Referring to Fig. 1-Fig. 6, present embodiment glass basin annealing furnace comprises support 1, process furnace, air-cooled tempering device, system, feeder and dumping device; Air-cooled tempering device and feeder are separately positioned on the both sides of process furnace; Process furnace and dumping device are separately positioned on the both sides of air-cooled tempering device, and process furnace comprises upper furnace body 2 and lower furnace body 3, and upper furnace body 2 is fixed on the support 1; Lower furnace body 3 is arranged on the support 1 through the body of heater lifting device; The body of heater lifting device comprises hoist cylinder 4, and the cylinder body of hoist cylinder 4 is fixed on the support 1, and the piston rod of hoist cylinder 4 and lower furnace body 3 are fixing.Air-cooled tempering device comprise air grid 5, down air grid 6, blower 7, on blow pipeline 8, the pipeline 9 of blowing down; Blower 7 connects goes up air-supply pipeline 8, the pipeline 9 of blowing down; Last air-supply pipeline 8, the pipeline 9 of blowing connects air grid 5, air grid 6 down respectively down; Feeder comprises skid bed 10, charging cylinder 11, and skid bed 10 is slidingly arranged on the support 1 and by charging cylinder 11 through skid bed cylinder slide rail 12 and drives, and dumping device comprises discharging platform 13, unloading rack 14, discharging cylinder 15, platform cylinder; Unloading rack 14 is slidingly arranged on the discharging platform 13 and by discharging cylinder 15 through discharging cylinder slide rail 16 and promotes; Be rotatablely equipped with discharging platform 13 rollers on the discharging platform 13, support 1 is provided with moving track 18, and discharging platform 13 is installed on the moving track 18 through discharging platform 13 rollers and by the platform air cylinder driven.
Be provided with in the lower furnace body 3 and place the carriage liftable supporter that the glass basin carriage is used; The carriage liftable supporter comprises lifting motor 19, bracket support bar 20, lifting gantry 21, screw rod 22 and nut 23, and lifting gantry 21 is positioned at the below of lower furnace body 3, and bracket support bar 20 is fixedly connected with lifting gantry 21; Nut 23 is fixed on the lifting gantry 21; Screw rod 22 and nut 23 be through being threaded, lifting motor 19 drive screws 22, and bracket support bar 20 penetrates lower furnace body 3.
The cylinder 11 discharging cylinders 15 platform cylinders of feeding in the present embodiment all connect power gas source through SV, thereby system connects blower 7, upward motor 26, following motor 31, hoist cylinder 4, SV and the interior heating system of electrothermal oven realize the full process automatization of tempering refrigerative is controlled.
In addition, need to prove, the specific embodiment described in this specification sheets, its zero, the shape of parts, institute's title of being named etc. can be different, the above content described in this specification sheets only is to illustrate what structure of the present invention was done.Allly conceive the equivalence that described structure, characteristic and principle do according to patent of the present invention and change or simple change, include in the protection domain of patent of the present invention.Person of ordinary skill in the field of the present invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment; Only otherwise depart from structure of the present invention or surmount the defined scope of these claims, all should belong to protection scope of the present invention.
Claims (6)
1. glass basin annealing furnace; It is characterized in that: comprise support, process furnace, air-cooled tempering device, system, feeder and dumping device, air-cooled tempering device and feeder are separately positioned on the both sides of process furnace, and process furnace and dumping device are separately positioned on the both sides of air-cooled tempering device; Said process furnace comprises upper furnace body and lower furnace body; Upper furnace body is fixed on the support, and lower furnace body is arranged on the support through the body of heater lifting device, is provided with in the said lower furnace body to place the carriage liftable supporter that the glass basin carriage is used; Air-cooled tempering device comprise air grid, down air grid, blower, on blow pipeline, the pipeline of blowing down; Blower connect to be gone up air-supply pipeline, the pipeline of blowing down, on blow pipeline, the pipeline of blowing connects air grid, air grid down respectively down, feeder comprises skid bed, the cylinder of feeding; Skid bed is slidingly arranged on the support and by the charging air cylinder driven; Dumping device comprises discharging platform, unloading rack, discharging cylinder, platform cylinder, and unloading rack is slidingly arranged on the discharging platform and is promoted by the discharging cylinder, and discharging platform is slidingly arranged on the moving track on the support and by the platform air cylinder driven.
2. glass basin annealing furnace according to claim 1; It is characterized in that: the said air grid and rack-mount through last pendulous device and lower swing device respectively of going up, the said pendulous device of going up comprises first rotating shaft, second rotating shaft, goes up motor, and last electric motor driving first rotating shaft, second rotating shaft are rotated simultaneously; The bottom of first rotating shaft, second rotating shaft all is fixed with rotating disk; Go up the equal eccentric rotary of rotating disk for two swinging block is installed, go up the side that swinging block is fixed on air grid for two, the opposite side of last air grid is slidably supported on the support; Said lower swing device comprises the 3rd rotating shaft, the 4th rotating shaft, following motor; Following electric motor driving the 3rd rotating shaft, the 4th rotating shaft are rotated simultaneously, and the top of the 3rd rotating shaft, the 4th rotating shaft all is fixed with lower rotating disc, and two equal eccentric rotary of lower rotating disc are equipped with bottom motion block; Two bottom motion blocks are fixed on down a side of air grid, and the opposite side of following air grid is slidably supported on the support.
3. glass basin annealing furnace according to claim 1 and 2; It is characterized in that: said carriage liftable supporter comprises lifting motor, bracket support bar, lifting gantry, screw rod and nut, and said lifting gantry is positioned at the below of lower furnace body, and the bracket support bar is fixedly connected with lifting gantry; Nut is fixed on the lifting gantry; Screw rod and nut be through being threaded, said lifting motor drive screw, and said bracket support bar penetrates lower furnace body.
4. glass basin annealing furnace according to claim 1 and 2 is characterized in that: said body of heater lifting device comprises hoist cylinder, and the cylinder body of hoist cylinder is fixed on the support, and the piston rod and the lower furnace body of hoist cylinder are fixed.
5. glass basin annealing furnace according to claim 1 and 2 is characterized in that: said skid bed is slidingly arranged on the support through skid bed cylinder slide rail; Said unloading rack is slidingly arranged on the discharging platform through discharging cylinder slide rail.
6. glass basin annealing furnace according to claim 1 and 2 is characterized in that: be rotatablely equipped with the discharging platform roller on the said discharging platform, support is provided with moving track, and discharging platform is installed on the moving track through the discharging platform roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210304691.5A CN102786211B (en) | 2012-08-24 | 2012-08-24 | Toughening furnace of glass basin |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210304691.5A CN102786211B (en) | 2012-08-24 | 2012-08-24 | Toughening furnace of glass basin |
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| CN102786211A true CN102786211A (en) | 2012-11-21 |
| CN102786211B CN102786211B (en) | 2015-05-13 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105060690A (en) * | 2015-08-07 | 2015-11-18 | 广东富山玻璃机械有限公司 | Oscillating type glass cooling and molding machine |
| CN110803863A (en) * | 2019-10-22 | 2020-02-18 | 洛阳兰迪玻璃机器股份有限公司 | Air grid set supporting device and air grid set arcing control method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201056535Y (en) * | 2007-07-09 | 2008-05-07 | 韩国才 | Energy-saving glass fiber reinforced plastic machine set |
| CN201411410Y (en) * | 2009-05-25 | 2010-02-24 | 秦皇岛市运通玻璃机电技术有限公司 | Longitudinal swing mechanism for horizontal air grid of toughening furnace |
| CN202717702U (en) * | 2012-08-24 | 2013-02-06 | 富阳美丽华洁具有限公司 | Glass basin annealing furnace |
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2012
- 2012-08-24 CN CN201210304691.5A patent/CN102786211B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201056535Y (en) * | 2007-07-09 | 2008-05-07 | 韩国才 | Energy-saving glass fiber reinforced plastic machine set |
| CN201411410Y (en) * | 2009-05-25 | 2010-02-24 | 秦皇岛市运通玻璃机电技术有限公司 | Longitudinal swing mechanism for horizontal air grid of toughening furnace |
| CN202717702U (en) * | 2012-08-24 | 2013-02-06 | 富阳美丽华洁具有限公司 | Glass basin annealing furnace |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105060690A (en) * | 2015-08-07 | 2015-11-18 | 广东富山玻璃机械有限公司 | Oscillating type glass cooling and molding machine |
| CN110803863A (en) * | 2019-10-22 | 2020-02-18 | 洛阳兰迪玻璃机器股份有限公司 | Air grid set supporting device and air grid set arcing control method |
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| CN102786211B (en) | 2015-05-13 |
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Address after: 311404 Yuancun, Xindeng Town, Fuyang District, Hangzhou City, Zhejiang Province Patentee after: HANGZHOU FUYANG BEAUTIFUL SANITARY WARE Co.,Ltd. Address before: Fuyang Xindeng Town Village in Hangzhou City, Zhejiang province 311404 yuan Patentee before: FUYANG BEAUTIFUL SANITARY WARE Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Denomination of invention: A glass pot tempering furnace Effective date of registration: 20230626 Granted publication date: 20150513 Pledgee: The Bank of Hangzhou Fuyang branch of the new Limited by Share Ltd. Pledgor: HANGZHOU FUYANG BEAUTIFUL SANITARY WARE Co.,Ltd. Registration number: Y2023980045628 |