CN102784528B - Filter for pulverized coal as fired of pyrolysis furnace - Google Patents
Filter for pulverized coal as fired of pyrolysis furnace Download PDFInfo
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Abstract
本发明公开一种煤热解炉的入炉煤煤粉过滤器,包括过滤器壳体、过滤器外顶盖、过滤器内顶盖、金属纤维过滤网、废空气进入通管、粉尘漏斗、废空气内排出通管、废空气外排出通管,过滤器壳体周边设置有从底部通向顶部的废空气进入通管,在过滤器壳体内部设置有粉尘漏斗,废空气内排出通管设置在过滤器内顶盖上,并位于粉尘漏斗上方,废空气内排出通管的入口低于废空气进入通管的入口,废空气外排出通管设置在过滤器外顶盖上,在过滤器内顶盖与过滤器外顶盖之间设置有金属纤维过滤网。本发明煤粉过滤器利用被加热的空气的热浮力自然上升中通过金属纤维过滤网时对空气中的煤粉可以有效过滤,不需要额外增加气泵、风机等耗能装置,结构简单,节省成本。
The invention discloses a coal dust filter for a coal pyrolysis furnace, which comprises a filter housing, a filter outer top cover, a filter inner top cover, a metal fiber filter net, a waste air inlet pipe, a dust funnel, Exhaust air internal discharge through pipe, waste air external discharge through pipe, waste air inlet through pipe from the bottom to the top is arranged around the filter housing, dust funnel is arranged inside the filter housing, waste air internal discharge through pipe It is arranged on the inner top cover of the filter and above the dust funnel. The inlet of the waste air exhaust pipe is lower than the inlet of the waste air inlet pipe. The waste air exhaust pipe is arranged on the outer top cover of the filter. A metal fiber filter screen is arranged between the inner top cover of the device and the outer top cover of the filter. The pulverized coal filter of the present invention utilizes the thermal buoyancy of the heated air to naturally rise and pass through the metal fiber filter to effectively filter the pulverized coal in the air, without additional energy-consuming devices such as air pumps and fans, and has a simple structure and saves costs. .
Description
技术领域 technical field
本发明涉及一种煤粉过滤器,特别涉及对被煤热解炉的入炉煤加热的空气中的煤粉进行过滤的过滤器。The invention relates to a coal powder filter, in particular to a filter for filtering the coal powder in the air heated by the incoming coal of a coal pyrolysis furnace.
背景技术 Background technique
目前市场上的煤热解炉(炼焦炉)大都采用间歇式炼焦,入炉煤料为湿煤,如果利用煤热解炉自身燃烧废气对入炉煤粉进行干燥脱水,入炉煤粉在被干燥的同时也会对如脱水装置壳体中的空气;另外,在利用煤热解炉自身燃烧废气对入炉煤粉进行预热时,入炉煤粉在被预热的同时也会对预热装置的预热室中的空气进行加热,被加热的空气中带有大量的煤粉,如果直接排放到大气中,给大气会造成污染。Most of the coal pyrolysis furnaces (coke ovens) on the market currently use intermittent coking, and the coal feed into the furnace is wet coal. Drying will also affect the air in the housing of the dehydration device; in addition, when using the coal pyrolysis furnace’s own combustion exhaust gas to preheat the coal powder entering the furnace, the coal powder entering the furnace will also be preheated. The air in the preheating chamber of the heating device is heated, and there is a large amount of coal powder in the heated air. If it is directly discharged into the atmosphere, it will cause pollution to the atmosphere.
这促使本发明人思考开发出一种煤粉过滤器对排入大气之前的空气进行粉尘过滤。This impels the inventor to think and develop a kind of pulverized coal filter to carry out dust filtration to the air before being discharged into atmosphere.
发明内容 Contents of the invention
本发明提供了一种煤热解炉的入炉煤煤粉过滤器,该煤粉过滤器能够对排入大气之前的空气粉尘进行有效过滤。The invention provides a coal powder filter for a coal pyrolysis furnace, which can effectively filter air dust before being discharged into the atmosphere.
本发明通过以下技术方案来实现:The present invention is realized through the following technical solutions:
一种煤热解炉的入炉煤煤粉过滤器,包括过滤器壳体、过滤器外顶盖、过滤器内顶盖、金属纤维过滤网、废空气进入通管、粉尘漏斗、废空气内排出通管、废空气外排出通管,过滤器壳体周边设置有从底部通向顶部的废空气进入通管,在过滤器壳体内部设置有粉尘漏斗,废空气内排出通管设置在过滤器内顶盖上,并位于粉尘漏斗上方,废空气内排出通管的入口低于废空气进入通管的入口,废空气外排出通管设置在过滤器外顶盖上,在过滤器内顶盖与过滤器外顶盖之间设置有金属纤维过滤网。A filter for pulverized coal in a coal pyrolysis furnace, including a filter housing, a filter outer top cover, a filter inner top cover, a metal fiber filter screen, a waste air inlet pipe, a dust funnel, and a waste air inside Exhaust through pipe, waste air discharge through pipe, waste air inlet through pipe from bottom to top is set around the filter housing, dust funnel is arranged inside the filter housing, waste air discharge through pipe is set in the filter On the inner top cover of the filter, and above the dust funnel, the inlet of the waste air exhaust pipe is lower than the inlet of the waste air inlet pipe, and the exhaust air exhaust pipe is set on the outer top cover of the filter, and the inner top of the filter A metal fiber filter screen is arranged between the cover and the outer top cover of the filter.
优选的,废空气进入通管与废空气内排出通管成垂直夹角在过滤器壳体内形成旋风结构。Preferably, the exhaust air inlet duct and the exhaust air inner exhaust duct form a vertical angle to form a cyclone structure in the filter housing.
本发明煤热解炉的入炉煤煤粉过滤器利用被加热的空气的热浮力自然上升中通过金属纤维过滤网对空气中的煤粉可以有效过滤,不需要额外增加气泵、风机等耗能装置,结构简单,节省成本。The pulverized coal filter in the coal pyrolysis furnace of the present invention can effectively filter the pulverized coal in the air through the metal fiber filter net during the natural rise of the thermal buoyancy of the heated air, and does not need additional energy consumption such as air pumps and fans. The device has a simple structure and saves cost.
附图说明 Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细说明。The specific implementation manners of the present invention will be described in further detail below in conjunction with the accompanying drawings.
图1是本发明煤热解炉的入炉煤煤粉过滤器在入炉煤脱水装置中组装示意图;Fig. 1 is a schematic diagram of assembling the furnace coal dust filter of the coal pyrolysis furnace of the present invention in the furnace coal dehydration device;
图2是图1中A处放大图;Figure 2 is an enlarged view of A in Figure 1;
图3是本发明煤热解炉的入炉煤煤粉过滤器一实施例俯视示意图;Fig. 3 is a top view schematic diagram of an embodiment of the coal dust filter of the coal pyrolysis furnace of the present invention;
图4是本发明煤热解炉的入炉煤煤粉过滤器另一实施例俯视示意图;Fig. 4 is a top view schematic diagram of another embodiment of the furnace coal dust filter of the coal pyrolysis furnace of the present invention;
图5是本发明煤热解炉的入炉煤煤粉过滤器在进煤装置中组装剖视示意图Fig. 5 is a schematic cross-sectional view of the assembly of the coal dust filter of the coal pyrolysis furnace of the present invention in the coal feeding device
图6是图5中C处放大图;Fig. 6 is an enlarged view at C in Fig. 5;
图7是本发明煤热解炉的入炉煤煤粉过滤器所涉及的进煤装置的预热装置中的预热器剖视图;Fig. 7 is the sectional view of the preheater in the preheating device of the coal feeding device involved in the furnace coal pulverized coal filter of the coal pyrolysis furnace of the present invention;
图8是图6中a-a处截面图;Fig. 8 is a cross-sectional view at a-a place in Fig. 6;
图9是本发明煤热解炉的入炉煤煤粉过滤器所涉及的入炉煤冷却装置示意图;Fig. 9 is a schematic diagram of the furnace coal cooling device involved in the furnace coal pulverized coal filter of the coal pyrolysis furnace of the present invention;
图10是图9中b-b处截面图;Fig. 10 is a sectional view at b-b in Fig. 9;
图11是本发明煤热解炉的入炉煤煤粉过滤器涉及的电气连接示意图。Fig. 11 is a schematic diagram of the electrical connections involved in the filter of coal pulverized coal in the coal pyrolysis furnace of the present invention.
具体实施方式 Detailed ways
本发明煤热解炉的入炉煤煤粉过滤器主要应用在煤炉热解炉的入炉煤脱水和加煤、预热、调节等装置中,以下对分成三部分若干章节予以分别介绍。The pulverized coal filter of the coal pyrolysis furnace of the present invention is mainly used in the coal furnace pyrolysis furnace coal dehydration, coal addition, preheating, adjustment and other devices, and several chapters divided into three parts are introduced separately below.
第一部份 入炉煤配比及制备Part 1 Furnace Coal Proportion and Preparation
本发明所涉及的一种煤热解炉,可以根据不同的入炉煤配比,得到等级不同的焦炭。The coal pyrolysis furnace involved in the present invention can obtain cokes of different grades according to different proportions of coals fed into the furnace.
如下步骤:1)选用5种不同的煤,它们分别是气煤、肥煤、焦煤、三分之一焦煤、瘦煤。2)其中气煤20%~40%;肥煤10%~20%;焦煤10%~20%;三分之一焦煤15%~30%;瘦煤10%~15%,先混合然后过筛破碎,直至破碎颗粒达到5mm以下形成入炉煤,当然本发明煤热解炉对其它配比和颗粒大小的入炉煤同样适用,不构成对本发明煤热解炉所需入炉煤粉的限制,只是按以上所举的入炉煤配比可以对弱粘煤配入量达40%以上,降低了入炉煤的成本同时又能得到较高质量的焦炭,在市场上具有很好竞争力。The steps are as follows: 1) 5 kinds of different coals are selected, which are respectively gas coal, fat coal, coking coal, one-third coking coal and lean coal. 2) Gas coal 20%~40%; fat coal 10%~20%; coking coal 10%~20%; one-third coking coal 15%~30%; lean coal 10%~15%, first mix and then sieve Broken until the broken particles reach below 5mm to form coal into the furnace. Of course, the coal pyrolysis furnace of the present invention is equally applicable to coal into the furnace with other proportions and particle sizes, and does not constitute a restriction on the required coal powder for the coal pyrolysis furnace of the present invention. , but according to the above-mentioned ratio of coal into the furnace, the amount of weak caking coal can be added to more than 40%, which reduces the cost of coal into the furnace and at the same time can obtain high-quality coke, which is very competitive in the market .
第二部分 入炉煤脱水Part II Dehydration of incoming coal
目前市场上的炼焦炉大都采用间歇式炼焦,入炉煤料为湿煤,所以耗能,增大了炼焦的成本,预先对进入本煤热解炉的入炉煤的进行脱水,起到节能降耗的作用。At present, most of the coking ovens on the market adopt intermittent coking, and the coal into the furnace is wet coal, so energy consumption increases the cost of coking. Dehydration of the coal entering the coal pyrolysis furnace is performed in advance to save energy. The effect of reducing consumption.
如图1所示:所述的入炉煤脱水装置1包括脱水架体10、斗提机11、废气脱水器12、煤粉过滤器13、料仓14、除尘器15、烟囱16、入炉煤输送机17。As shown in Figure 1: the described furnace coal dehydration device 1 includes a dehydration frame body 10, a bucket elevator 11, a waste gas dehydrator 12, a pulverized coal filter 13, a silo 14, a dust collector 15, a chimney 16, a furnace inlet Coal conveyor17.
如图1、图2所示:废气脱水器12包括脱水器壳体121、热废气主进入管122、脱水废气主排出气管123、入料器124、废气散热片125,在脱水器壳体121上方设有入料器124,在脱水器壳体121内部入料器124下方设有至少一组废气散热片125,废气散热片125的内部设有热废气进入通道1251、脱水废气排出通道1252,热废气进入通道1251和脱水废气排出通道1252分别与热废气主进入管122、脱水废气主排出气管123相通,热废气进入通道1251和脱水废气排出通道1252在废气散热片125的内部呈上下排列,利于入炉煤的干燥脱水。As shown in Fig. 1 and Fig. 2: the waste gas dehydrator 12 includes a dehydrator housing 121, a hot waste gas main inlet pipe 122, a dehydrated waste gas main exhaust pipe 123, a feeder 124, and a waste gas cooling fin 125. A feeder 124 is provided above, and at least one set of waste gas cooling fins 125 is provided below the feeder 124 inside the dehydrator housing 121. The inside of the waste gas cooling fins 125 is provided with a hot waste gas inlet channel 1251 and a dehydration waste gas discharge channel 1252. The hot exhaust gas inlet channel 1251 and the dehydrated exhaust gas exhaust channel 1252 communicate with the hot exhaust gas main inlet pipe 122 and the dehydrated exhaust gas main exhaust pipe 123 respectively. It is beneficial to the drying and dehydration of coal into the furnace.
如图2所示:入料器124包括入料斗1241、入料振动筛1242、下料通道1243、下料振动筛1244,入料斗1241中设置入料振动筛1242,入料斗1241下方由中部散开设置有多个下料通道1243,在下料通道1243下方又设有下料振动筛1244,下料振动筛1244下方设置废气散热片125,这样设计的目的是为了让入炉煤在废气散热片125上方分布更加均匀。As shown in Figure 2: the feeding device 124 includes a feeding hopper 1241, a feeding vibrating screen 1242, a feeding channel 1243, and a feeding vibrating screen 1244. A plurality of feeding channels 1243 are provided, and a feeding vibrating screen 1244 is arranged below the feeding channel 1243, and an exhaust gas cooling fin 125 is arranged below the feeding vibrating screen 1244. Above 125 the distribution is more even.
如图2所示:废气散热片125成上、中、下三组排列,废气散热片125外形做成朝上锐角三角形,上组废气散热片125与中组废气散热片125之间错位设置,即中组中的一废气散热片125正好设置在上组中的两相邻的废气散热片125之间,同理,下组一废气散热片125正好设置在中组中的两相邻的废气散热片125之间,目的是为了增加入炉煤的干燥面积、利于入煤分散滑落。As shown in Figure 2: the exhaust gas cooling fins 125 are arranged in three groups of upper, middle and lower, and the shape of the exhaust gas cooling fins 125 is made into an upward acute angle triangle. That is, an exhaust gas cooling fin 125 in the middle group is just arranged between two adjacent exhaust gas cooling fins 125 in the upper group. Similarly, an exhaust gas cooling fin 125 in the lower group is just arranged between two adjacent exhaust gas cooling fins 125 in the middle group. Between the cooling fins 125, the purpose is to increase the drying area of the coal into the furnace and facilitate the dispersion and sliding of the coal into the furnace.
如图1、图2、图3所示:在废气散热片125下方设置煤仓14,在煤仓14上放设置有煤粉过滤器13,我们形像称为煤粉呼吸器,煤粉过滤器13主要包括过滤器壳体131、废空气内进入通管132、粉尘漏斗133、废空气内排出通管134、废空气外排出通管135,在过滤器壳体131周边设置设有从底部通向顶部的废空气内进入通管132,在过滤器壳体内部设置有粉尘漏斗133,粉尘漏斗133通向煤仓14,在粉尘漏斗133上方设有废空气内排出通管134,废空气内进入通管132的入口1321高于废空气内排出通管134的入口1341,废空气内排出通管134设置在过滤器内顶盖137上,废空气外排出通管135设置过滤器外顶盖138上,在过滤器内顶盖137与过滤器外顶盖138之间设置有金属纤维过滤网136。As shown in Figure 1, Figure 2, and Figure 3: a coal bunker 14 is set under the exhaust gas cooling fin 125, and a pulverized coal filter 13 is placed on the coal bunker 14. Our image is called a pulverized coal respirator, and a pulverized coal filter The device 13 mainly includes a filter housing 131, a waste air inlet pipe 132, a dust funnel 133, a waste air discharge pipe 134, and a waste air discharge pipe 135. The waste air leading to the top enters the through pipe 132, and a dust funnel 133 is arranged inside the filter housing. The inlet 1321 of the inner inlet duct 132 is higher than the inlet 1341 of the exhaust air inner exhaust duct 134, the exhaust air inner exhaust duct 134 is arranged on the filter inner top cover 137, and the exhaust air outer exhaust duct 135 is arranged on the outer top of the filter. On the cover 138 , a metal fiber filter screen 136 is arranged between the filter inner top cover 137 and the filter outer top cover 138 .
如图3所示:废空气内进入通管132设置在过滤器壳体131内,废空气内进入通管132与废空气内排出通管134成垂直夹角在过滤器壳体131内形成旋风结构。As shown in Figure 3: the waste air inlet pipe 132 is arranged in the filter housing 131, the waste air inlet pipe 132 and the exhaust air discharge pipe 134 form a vertical angle to form a cyclone in the filter housing 131 structure.
如图1所示:除尘器15连接脱水废气主排出气管123,除尘器15是现有的除尘技术,除尘器15包括除尘器壳体151,除尘室152,脱水废气主排出气管123通向除尘室152,除尘室152又通过引风机18与烟囱16相通,除尘室152下方设置粉煤灰排放管153,所述的除尘室152可以是湿法除尘,也可以采用干法布袋除尘,此处重点介绍湿法除尘,在除尘器壳体151内除尘室上方设有喷水头154,脱水废气主排出气管123没入除尘室152中的水中。As shown in Figure 1: the dust collector 15 is connected to the dehydration waste gas main discharge pipe 123, the dust collector 15 is an existing dust removal technology, the dust collector 15 includes a dust collector housing 151, a dust removal chamber 152, and the dehydration waste gas main discharge pipe 123 leads to the dust removal Room 152, the dust removal chamber 152 communicates with the chimney 16 through the induced draft fan 18, and a fly ash discharge pipe 153 is arranged below the dust removal chamber 152. The dust removal chamber 152 can be wet dust removal or dry bag dust removal, here The focus is on wet dust removal. A water spray head 154 is provided above the dust removal chamber in the dust collector housing 151 .
如图1、图2所示:热废气通过热废气主进入气管122进入废气散热片125内部的废气进入通道1251,再通过废气散热片125内部的脱水废气排出通道1252进入脱水废气主排出气管123,再经过除尘室152中的水层清洗之后从烟囱16排出,热废气中粉煤灰留在水层中通过粉煤灰排放管153定期排放,既起到对热废气进行净化,又能降低热废气排放温度,利于排风,保护引风机18,达到干净环保排放的目的,响应当今国家提倡废气环保排放的要求。As shown in Figure 1 and Figure 2: the hot exhaust gas enters the exhaust gas inlet channel 1251 inside the exhaust gas cooling fin 125 through the hot exhaust gas main inlet air pipe 122, and then enters the dehydration exhaust gas main exhaust air pipe 123 through the dehydrated exhaust gas discharge channel 1252 inside the exhaust gas cooling fin 125 , and then discharged from the chimney 16 after being cleaned by the water layer in the dust removal chamber 152, the fly ash in the hot waste gas remains in the water layer and is discharged regularly through the fly ash discharge pipe 153, which not only purifies the hot waste gas, but also reduces The discharge temperature of the hot exhaust gas is beneficial to the exhaust, protects the induced draft fan 18, achieves the purpose of clean and environmentally friendly discharge, and responds to the current national requirements for promoting environmentally friendly discharge of exhaust gas.
如图1、图2所示:燃烧后的热废气在进入热废气主进入气管122通常温度在700℃~800℃,利用热废气自身的余热对废气散热片125进行加热,既能对燃烧后的热废气进行降温,从而对经过废气散热片125的入炉煤进行脱水,又可以让入炉煤的含水率在1%以下,达到对燃烧后的热废气的有效利用,节省能耗。As shown in Figure 1 and Figure 2: the hot exhaust gas after combustion enters the main intake air pipe 122 of the hot exhaust gas, usually at a temperature of 700 ° C to 800 ° C, and the waste heat of the hot exhaust gas itself is used to heat the exhaust gas cooling fins 125, which can The hot exhaust gas is cooled, thereby dehydrating the coal entering the furnace through the exhaust gas cooling fins 125, and the moisture content of the coal entering the furnace can be kept below 1%, so as to effectively utilize the hot exhaust gas after combustion and save energy consumption.
如图1、图2所示:斗提机11的出料斗111设置在入料斗1241上方,入炉煤输送机17设置在煤仓14的底部。As shown in Figure 1 and Figure 2: the discharge hopper 111 of the bucket elevator 11 is set above the hopper 1241, and the furnace coal conveyor 17 is set at the bottom of the coal bunker 14.
如图11所示:本例还包括工控中心90,工控中心90对与之直接电气连接的引风机18、入炉煤输送机17和斗提机11进行控制,As shown in Figure 11: this example also includes industrial control center 90, and industrial control center 90 controls the induced draft fan 18, furnace coal conveyor 17 and bucket elevator 11 directly electrically connected with it,
本例还包括入炉煤电气控制器901,入炉煤电气控制器901对入炉煤输送机17、引风机18和斗提机11分别进行自动控制,入炉煤电气控制器901又与上位工控中心90相联,实现对入炉煤脱水的自动化。当然从电气控制原理来讲,本例中入炉煤输送机17、引风机18和斗提机11亦可直接受工控中心90控制,所以此处设置入炉煤电气控制器901并不构成对本例保护范围的限制。This example also includes the furnace coal electrical controller 901, the furnace coal electrical controller 901 automatically controls the furnace coal conveyor 17, the induced draft fan 18 and the bucket elevator 11 respectively, and the furnace coal electrical controller 901 communicates with the upper 90 industrial control centers are connected to realize the automation of coal dehydration. Of course, from the perspective of electrical control principles, in this example, the coal conveyor 17, the induced draft fan 18 and the bucket elevator 11 can also be directly controlled by the industrial control center 90, so the setting of the coal electrical controller 901 here does not constitute a negative impact on this project. limitation of the scope of protection.
本例入炉煤脱水方法原理是:The principle of the coal dehydration method in this example is as follows:
1、工控中心90给入炉煤电气控制器901传出入炉煤输送机17、引风机18和斗提机11启动信号,通过斗提机11先将配比完成的入炉煤送入脱水器壳体121上方入料斗1241中,通过入料振动筛1242、下料通道1243、下料振动筛1244,废气散热片125,最后落入煤仓14中;1. The industrial control center 90 transmits the starting signal to the furnace coal electrical controller 901 to the furnace coal conveyor 17, the induced draft fan 18 and the bucket elevator 11, and the bucket elevator 11 first sends the furnace coal that has been proportioned into the dehydration The top of the device housing 121 enters the hopper 1241, passes through the feeding vibrating screen 1242, the feeding channel 1243, the feeding vibrating screen 1244, the exhaust gas cooling fin 125, and finally falls into the coal bunker 14;
2、将热废气通过热废气主进入气管122通入废气散热片125内部的废气进入通道1251中,再通过废气散热片125内部的脱水废气排出通道1252进入脱水废气主排出气管123,通过引风机18再进入除尘室152中的水层清洗之后从烟囱16排出;2. Pass the hot exhaust gas through the hot exhaust gas main inlet air pipe 122 into the exhaust gas inlet channel 1251 inside the exhaust gas cooling fin 125, and then enter the dehydration exhaust gas main exhaust air pipe 123 through the dehydration exhaust gas discharge channel 1252 inside the exhaust gas cooling fin 125, and pass through the induced draft fan 18 is discharged from the chimney 16 after entering the water layer in the dedusting chamber 152 for cleaning;
3、与此同时,入炉煤在经过废气散热片125落入煤仓14过程中也会对脱水器壳体121腔内和煤仓14仓内的空气进行加热,被加热空气利用自身的热浮力进入煤粉过滤器13的废空气内进入通管132(如图3),由于废空气内进入通管132的入口1321高于废空气内排出通管134的入口1341,热废空气自上而下形成旋风进入废空气内排出通管134,最后经过金属纤维过滤网136和废空气外排出通管135排放,废空气中的粉尘因金属纤维过滤网136阻隔而落入下方的粉尘漏斗133中从而进入煤仓14。3. At the same time, when the coal entering the furnace falls into the coal bunker 14 through the exhaust gas cooling fin 125, it will also heat the air in the cavity of the dehydrator shell 121 and the coal bunker 14. The heated air uses its own heat The buoyant force enters the exhaust air of the pulverized coal filter 13 and enters the through pipe 132 (as shown in Figure 3). Because the inlet 1321 of the waste air entering the through pipe 132 is higher than the inlet 1341 of the exhaust air discharge through pipe 134, the hot exhaust air flows from above. Form a whirlwind and enter the waste air to discharge through pipe 134, and finally discharge through metal fiber filter screen 136 and waste air through pipe 135, and the dust in the waste air will fall into the dust funnel 133 below because of metal fiber filter screen 136 blocking Thereby enter the coal bunker 14 in.
第三部分 入炉煤进煤、预热、调节、冷却The third part: Coal feeding, preheating, adjustment and cooling
脱水后的入炉煤经过输送后温度一般会降至常温,特别是冬季温度较低,温度可能会更低,但是炼焦时却又希望入炉煤温度保持在200℃至300℃之间比较适宜,所以需要对入炉煤在进入煤热解炉的炭化室之前进行预热。The temperature of the dehydrated coal into the furnace will generally drop to normal temperature after being transported, especially in winter when the temperature is low, and the temperature may be lower, but it is more appropriate to keep the temperature of the coal into the furnace between 200°C and 300°C during coking , so it is necessary to preheat the incoming coal before entering the carbonization chamber of the coal pyrolysis furnace.
第一节 入炉煤进煤Section 1 Furnace Coal Feeding
如图5所示:进煤装置2主要包括入炉煤粉输送器21、入炉煤仓22、煤粉分向器25、煤粉分配室26、入炉煤仓下料管29、煤粉过滤器23。As shown in Figure 5, the coal feeding device 2 mainly includes a pulverized coal conveyor 21, a pulverized coal bin 22, a pulverized coal distributor 25, a pulverized coal distribution chamber 26, a pulverized coal bin feeding pipe 29, a pulverized coal bin Filter 23.
如图5所示,入炉煤粉输送器21采用螺旋输送结构,设置在入炉煤仓22上方,入炉煤仓22底部中间设置凸起的煤粉分向器25,将入炉煤仓22底部分成若干个煤粉分配室26,本例总共设置8个煤粉分配室26,在煤粉分配室26底部分别接有入炉煤仓下料管29、入炉煤仓下料管29上设置下料控制阀24。As shown in Figure 5, the pulverized coal conveyor 21 for entering the furnace adopts a spiral conveying structure, and is arranged above the coal bunker 22 for entering the furnace. A protruding pulverized coal splitter 25 is arranged in the middle of the bottom of the coal bin 22 for entering the furnace, and the coal dust for entering the furnace The bottom of 22 is divided into several pulverized coal distributing chambers 26. In this example, 8 pulverized coal distributing chambers 26 are arranged in total. At the bottom of the pulverized coal distributing chambers 26, the bottom of the pulverized coal distributing chamber 26 is respectively connected with a feeding pipe 29 into the furnace coal bunker and a feeding pipe 29 into the furnace coal bunker. The feeding control valve 24 is arranged on the top.
如图5、图4所示,煤粉过滤器23(与本例第二部分中介绍的煤粉过滤器结构基本完全一样)设置在入炉煤仓22的上方,主要包括过滤器壳体231、废空气外进入通管232、粉尘漏斗233、废空气内排出通管234、废空气外排出通管235,废空气外进入通管232设置在过滤器壳体231外周边,在过滤器壳体231内部设置有粉尘漏斗233,粉尘漏斗233通向入炉煤仓22,在粉尘漏斗233上方设有废空气内排出通管234,废空气外进入通管232的入口高于废空气内排出通管234入口,废空气外进入通管232与废空气内排出通管234成垂直夹角在过滤器壳体231形成旋风结构,废空气内排出通管234设置在过滤器内顶盖237上,废空气外排出通管235设置过滤器外顶盖238上,在过滤器内顶盖237与过滤器外顶盖238之间设置有金属纤维过滤网236。As shown in Fig. 5 and Fig. 4, the pulverized coal filter 23 (the structure of the pulverized coal filter introduced in the second part of this example is basically the same) is arranged above the furnace coal bunker 22, mainly including a filter housing 231 , the waste air enters through pipe 232, the dust funnel 233, the waste air discharges through pipe 234, and the waste air discharges through pipe 235. The waste air enters through pipe 232 outside the filter housing 231 and is arranged on the filter housing A dust funnel 233 is arranged inside the body 231, and the dust funnel 233 leads to the furnace coal bunker 22, and a waste air internal discharge through pipe 234 is arranged above the dust funnel 233, and the entrance of the waste air into the through pipe 232 is higher than the waste air internal discharge. The entrance of the through pipe 234, the waste air externally entering through pipe 232 and the exhaust air internally discharging through pipe 234 form a vertical angle to form a cyclone structure in the filter housing 231, and the exhaust air internally discharging through pipe 234 is arranged on the inner top cover 237 of the filter , The waste air discharge pipe 235 is arranged on the filter outer top cover 238 , and a metal fiber filter screen 236 is arranged between the filter inner top cover 237 and the filter outer top cover 238 .
另外,如图11所示,本例还包括进煤装置电气控制器902,进煤电气控制器902对入炉煤粉输送器21和下料控制阀24进行控制,进煤装置电气控制器902又与上位工控中心90相联,当然从电气控制原理来讲,本例中入炉煤粉输送器21和下料控制阀24亦可直接受工控中心90控制,所以此处设置进煤装置电气控制器902并不构成对本例保护范围的限制。In addition, as shown in Figure 11, this example also includes an electrical controller 902 for the coal feeding device. It is also connected with the upper industrial control center 90. Of course, from the perspective of the electrical control principle, the pulverized coal conveyor 21 and the feeding control valve 24 in this example can also be directly controlled by the industrial control center 90, so the coal feeding device is installed here. The controller 902 does not limit the protection scope of this example.
第二节 入炉煤预热Section 2 Preheating of coal into the furnace
如图5、图6所示:预热装置39置于进煤装置2的下方,预热装置39位于煤热解炉9的顶部。As shown in FIGS. 5 and 6 , the preheating device 39 is placed under the coal feeding device 2 , and the preheating device 39 is located on the top of the coal pyrolysis furnace 9 .
如图6、图7、图8所示,预热装置39主要包括有炉体91、废气室391、至少一条以上废气预热通道392、预热器393,炉体91分为内、中、外三层墙体913、912、911(图8所示)、内层墙体913形成废气室391中层墙体912与外层墙体之911间形成废气聚集环道395,在废气聚集环道395设有废气主出口3951,废气预热通道392穿过内、中层墙体913、912将废气室391与废气聚集环道395连通,并将内层墙体913与中层墙体912之间分隔成若干个预热室394(如图8所示,本例有8条废气预热通道392将分隔出8个预热室394),预热器393分别置于各预热室394中。As shown in Figures 6, 7 and 8, the preheating device 39 mainly includes a furnace body 91, an exhaust gas chamber 391, at least one exhaust gas preheating channel 392, and a preheater 393. The furnace body 91 is divided into inner, middle, and The outer three layers of walls 913, 912, 911 (shown in Figure 8), the inner wall 913 form the waste gas chamber 391, the middle wall 912 and the outer wall 911 form the waste gas gathering ring 395, and the waste gas gathering ring 395 is provided with the exhaust gas main outlet 3951, and the exhaust gas preheating channel 392 passes through the inner and middle walls 913, 912 to connect the exhaust gas chamber 391 with the exhaust gas gathering ring 395, and separates the inner wall 913 from the middle wall 912 into several preheating chambers 394 (as shown in Figure 8, there are 8 exhaust gas preheating passages 392 in this example to separate 8 preheating chambers 394), and preheaters 393 are respectively placed in each preheating chamber 394.
如图7、图8所示:预热器393成圆筒形采用钢材料,预热器393包括筒体3931、锥形分向器3932,敞开漏斗3933,预热煤下料道3934,锥形分向器3932和敞开漏斗3933在筒体3931上依次从上到下成组布置,利于对入煤炉均匀预热。As shown in Fig. 7 and Fig. 8: the preheater 393 is cylindrical and adopts steel material, and the preheater 393 includes a cylinder body 3931, a conical splitter 3932, an open funnel 3933, a preheated coal discharge channel 3934, and a cone Shaped splitters 3932 and open funnels 3933 are arranged in groups from top to bottom on the cylinder body 3931 in turn, which is beneficial to uniform preheating of the coal-feeding furnace.
如图8、图6所示,炉体91采用圆形利于空间优先化,预热器393与预热室394之间预留一定空间,利用废气室391中的热空气对预热器393加热,加热均匀稳定。As shown in Fig. 8 and Fig. 6, the furnace body 91 adopts a circular shape to facilitate space priority, and a certain space is reserved between the preheater 393 and the preheating chamber 394, and the hot air in the exhaust gas chamber 391 is used to heat the preheater 393 , heating evenly and stably.
如图6所示,在炉体91上设有通向预热室测温孔3941,预热室温度表3942设置在预热室测温孔3941出口用于监控预热室394中的温度变化,在炉体91上设有通向废气室测温孔3914,废气室温度表3915设置在废气测温孔3914出口用于监控废气室391的温度变化,另外,在废气室391的顶部设置上观察孔3912,在废气室391的底部设置下观察孔3913以便于技术人员观察废气室391、煤热解炉9下部的工作情况。As shown in Figure 6, the furnace body 91 is provided with a temperature measuring hole 3941 leading to the preheating chamber, and the preheating chamber temperature gauge 3942 is arranged at the outlet of the temperature measuring hole 3941 for monitoring the temperature change in the preheating chamber 394 , the furnace body 91 is provided with a temperature measuring hole 3914 leading to the exhaust gas chamber, and the exhaust gas chamber thermometer 3915 is arranged at the outlet of the exhaust gas temperature measuring hole 3914 for monitoring the temperature change of the exhaust gas chamber 391. In addition, on the top of the exhaust gas chamber 391 is set Observation hole 3912, lower observation hole 3913 is set at the bottom of waste gas chamber 391 so that technicians observe the working conditions of waste gas chamber 391 and coal pyrolysis furnace 9 bottoms.
如图5、图6所示,预热室394设有预热废空气排出道396,预热废空气排出道396通向煤粉过滤器23的废空气外进入通管232,将预热室394上方的含尘热废空气排入废空气外进入通管232中,有利于入煤炉仓22中的入炉煤顺利落入到预热室394中预热。As shown in Figures 5 and 6, the preheating chamber 394 is provided with a preheating waste air discharge channel 396, and the preheating waste air discharge channel 396 leads to the exhaust air of the pulverized coal filter 23 and enters the duct 232, and the preheating chamber The dust-laden hot waste air above 394 is discharged into the waste air and enters the duct 232, which helps the furnace coal in the coal furnace bin 22 fall into the preheating chamber 394 for preheating smoothly.
如图5、图6、图8所示,废气室391的底部设有热废气进入通道3911,燃烧后的热废气从热废气进入通道3911进入,通过废气预热通道392进入废气聚集环道395中,最后从废气聚集环道395的废气主出口3951排出,燃烧后的热废气在排放过程中会对废气预热通道392、内层墙体913、内层墙体912进行热传导,本预热装置39的独特结构设计,在于利用从废气室391中排出燃烧后的热废气对预热室394中空气进行加热,达到对落入预热器393中的入炉煤进行预热,同时又能对从废气室391中排出燃烧后的热废气进行降温,不需要消耗额外的能源,达到对燃烧后的热废气的自身余热利用目的。As shown in Figure 5, Figure 6, and Figure 8, the bottom of the waste gas chamber 391 is provided with a hot waste gas inlet channel 3911, and the hot waste gas after combustion enters from the hot waste gas inlet channel 3911, and enters the waste gas gathering ring 395 through the waste gas preheating channel 392 At last, it is discharged from the exhaust gas main outlet 3951 of the exhaust gas gathering ring 395, and the hot exhaust gas after combustion conducts heat conduction to the exhaust gas preheating channel 392, the inner wall body 913, and the inner layer wall body 912 during the discharge process. The unique structural design of the device 39 is to use the hot exhaust gas discharged from the exhaust gas chamber 391 to heat the air in the preheating chamber 394, so as to preheat the coal falling into the preheater 393, and at the same time, it can Cooling the burned hot exhaust gas discharged from the exhaust gas chamber 391 does not need to consume additional energy, and achieves the purpose of utilizing the waste heat of the burned hot exhaust gas itself.
另外,如图11所示,本例还包括预热温度监测器903用于监测预热室温度表3942和废气室温度表3915的温度数据。预热温度监测器903又与上位工控中心90相联,当然从电气控制原理来讲,本例中预热室温度表3942和废气室温度表3915亦可直接受工控中心90监测,所以此处设置预热温度监测器903并不构成对本例保护范围的限制。In addition, as shown in FIG. 11 , this example also includes a preheating temperature monitor 903 for monitoring the temperature data of the preheating chamber temperature gauge 3942 and the exhaust gas chamber temperature gauge 3915 . The preheating temperature monitor 903 is connected with the upper industrial control center 90. Of course, in terms of the electrical control principle, the preheating chamber temperature gauge 3942 and the exhaust gas chamber temperature gauge 3915 can also be directly monitored by the industrial control center 90 in this example, so here Setting the preheating temperature monitor 903 does not limit the protection scope of this example.
第三节 预热后的入炉煤调节Section 3 Adjustment of coal into the furnace after preheating
如图5、图6所示,入炉煤调节仓3,入炉煤调节仓3设置在炉体91上位于预热器393下部,废气室391的外周,入炉煤调节仓3包括小煤仓31、煤仓上、下料位计32、33、小煤仓温度表34、小煤仓下料道35、小煤仓下料阀36。As shown in Figure 5 and Figure 6, the furnace coal adjustment bin 3, the furnace coal adjustment bin 3 is arranged on the furnace body 91 and is located at the lower part of the preheater 393, the outer periphery of the waste gas chamber 391, and the furnace coal adjustment bin 3 includes small coal Storehouse 31, coal bunker upper and lower material level meter 32,33, small coal bunker temperature gauge 34, small coal bunker lower feedway 35, small coal bunker discharge valve 36.
如图5、图6所示,小煤仓31上方接预热器393下部,煤仓上、下料位计32、33分别设在小煤仓31的顶部和底部,小煤仓温度表34位于小煤仓31中部,小煤仓下料道35通过小煤仓下料阀36接在小煤仓31的底部,小煤仓下料道35通向煤热解炉炭化室61(图9所示)。As shown in Figure 5 and Figure 6, the top of the small coal bunker 31 is connected to the bottom of the preheater 393, the upper and lower material level gauges 32 and 33 of the coal bunker are respectively arranged on the top and bottom of the small coal bunker 31, and the small coal bunker temperature gauge 34 Located in the middle of the small coal bunker 31, the small coal bunker discharge channel 35 is connected to the bottom of the small coal bunker 31 through the small coal bunker discharge valve 36, and the small coal bunker discharge channel 35 leads to the coal pyrolysis furnace carbonization chamber 61 (Fig. 9 shown).
另外,如图11所示:本例还包括入炉煤调节电气控制器904用于采集煤仓上、下料位计32、33的料位信号、小煤仓温度表34的温度信号、和对小煤仓下料阀36的开闭实现自动控制,入炉煤调节电气控制器904又与上位工控中心90相联,当然从电气控制原理来讲,本例中采集煤仓上、下料位计32、33的料位信号、小煤仓温度表34的温度信号亦可直接受工控中心90采集,小煤仓下料阀36开闭直接受工控中心90控制,所以此处设置入炉煤调节电气控制器904并不构成对本例保护范围的限制。In addition, as shown in Figure 11: this example also includes the electric controller 904 that enters furnace coal adjustment and is used for collecting the material level signal of upper and lower material level meter 32,33 of coal bunker, the temperature signal of small coal bunker thermometer 34, and The opening and closing of the small coal bunker feeding valve 36 is automatically controlled, and the furnace coal adjustment electrical controller 904 is connected with the upper industrial control center 90. Of course, from the perspective of the electrical control principle, in this example, the collection of coal bunker loading and unloading The material level signals of the level gauges 32 and 33 and the temperature signal of the small coal bunker thermometer 34 can also be directly collected by the industrial control center 90, and the opening and closing of the small coal bunker feeding valve 36 is directly controlled by the industrial control center 90, so the furnace is set here. Coal adjustment electrical controller 904 does not constitute a limitation to the protection scope of this example.
本例入炉煤调节方法是:In this example, the adjustment method of the furnace coal is as follows:
1、将预热后的入炉煤注入小煤仓31中先预存起来,当需要对炭化室61中加煤时,工控中心90开启小煤仓下料阀36向炭化室61中注入入炉煤;1. Put the preheated coal into the small coal bunker 31 and pre-store it first. When it is necessary to add coal to the carbonization chamber 61, the industrial control center 90 opens the small coal bunker discharge valve 36 and injects it into the carbonization chamber 61. coal;
2、当需要对炭化室停止加煤时,工控中心90关闭小煤仓下料阀36,停止向炭化室61中加入炉煤;2. When it is necessary to stop adding coal to the carbonization chamber, the industrial control center 90 closes the feed valve 36 of the small coal bunker, and stops adding furnace coal to the carbonization chamber 61;
3、当煤仓下料位计33检测到小煤仓31中的煤不足时,工控中心90开启下料控制阀24,给小煤仓31中加煤,当煤仓上料位计32检测到小煤仓31中的煤已加满,工控中心90关闭下料控制阀24,停止给小煤仓31加煤,起到对进入炭化室61的入炉煤调节。3. When the coal bunker lower level gauge 33 detects that the coal in the small coal bunker 31 is insufficient, the industrial control center 90 opens the feeding control valve 24 to add coal to the small coal bunker 31. When the coal bunker upper material level gauge 32 detects When the coal in the small coal bunker 31 has been filled up, the industrial control center 90 closes the blanking control valve 24, stops adding coal to the small coal bunker 31, and plays a role in regulating the furnace coal entering the carbonization chamber 61.
如图5、图6所示,小煤仓31上部还设有小煤仓热气排放通道37,小煤仓热气排放通道37通向煤粉过滤器23的废空气外进入通管232,小煤仓31上方的含尘热空气得以排入废空气外进入通管232中,利于向小煤仓31中顺利加煤As shown in Fig. 5 and Fig. 6, the small coal bunker 31 top is also provided with a small coal bunker hot gas discharge channel 37, and the small coal bunker hot gas discharge channel 37 leads to the exhaust air of the coal dust filter 23 and enters the through pipe 232, and the small coal bunker The dust-laden hot air above the bunker 31 can be discharged into the waste air and enter the through pipe 232, which is beneficial to the smooth addition of coal to the small coal bunker 31
第四节 进炭化室前的入炉煤冷却Section 4 Cooling of incoming coal before entering the carbonization chamber
如图9所示,小煤仓下料道35在向煤热解炉的炭化室61注煤时,由于炭化室61顶部存在大量的煤热解过程中产生的荒煤气,荒煤气温度较高会向小煤仓下料道35管体和炉体91进行热传导,导致入炉煤在小煤仓下料道35中容易结块,阻碍向炭化室61中注煤,从而需要对入炉煤进行冷却。As shown in Figure 9, when the small coal bunker lower feeder 35 is injecting coal into the carbonization chamber 61 of the coal pyrolysis furnace, because there is a large amount of raw coal gas produced in the coal pyrolysis process at the top of the carbonization chamber 61, the raw gas temperature is relatively high It will conduct heat conduction to the pipe body of the small coal bunker lower feeder 35 and the furnace body 91, causing the coal into the furnace to easily agglomerate in the small coal bunker lower feeder 35, hindering the coal injection into the carbonization chamber 61, so that the coal into the furnace needs to be Allow to cool.
如图9、图10所示,入炉煤冷却装置5包括空气进入通管57、空气排出通管51,空气进入环管56、空气排出环管52、空气进入支管54、空气排出支管53,冷却风道55,其中,空气进入通管57与空气进入环管56,空气排出通管51与空气排出环管52相通,空气进入环管56、空气排出环管52分别设置在炉体91的四周,空气进入环管56和空气排出环管52上分别接有空气进入支管54、空气排出支管53,其中空气进入支管54接在冷却风道55下方,空气排出支管53接在冷却风道55的上方,小煤仓下料道35从冷却风道55中穿过通向炭化室61。As shown in Figure 9 and Figure 10, the furnace coal cooling device 5 includes an air inlet pipe 57, an air outlet pipe 51, an air inlet ring pipe 56, an air outlet ring pipe 52, an air inlet branch pipe 54, and an air outlet branch pipe 53. Cooling air passage 55, wherein, air enters through pipe 57 and air enters ring pipe 56, and air discharge through pipe 51 communicates with air discharge ring pipe 52, and air enters ring pipe 56, and air discharge ring pipe 52 is respectively arranged on the furnace body 91 Around, the air inlet ring pipe 56 and the air outlet ring pipe 52 are respectively connected with an air inlet branch pipe 54 and an air outlet branch pipe 53, wherein the air inlet branch pipe 54 is connected under the cooling air duct 55, and the air outlet branch pipe 53 is connected to the cooling air duct 55 Above, the small coal bunker lower channel 35 passes through the cooling air channel 55 and leads to the carbonization chamber 61 .
如图10、图9所示,由于本炉体91设计成环形,在其四周设置有8个注煤的小煤仓31利于给炭化室61四周进行均匀加煤,所以冷却风道55与小煤仓下料道35的数量对应也是8条,当空气从空气进入通管57中依次进入空气进入环管56、空气进入支管54、冷却风道55、再从空气排出支管53、空气排出环管52、空气排出通管51中排出,利用冷却风道55中对小煤仓下料道35中的入炉煤进行冷却,有效防止入炉煤在小煤仓下料道35中结块,实现顺利向炭化室61中注煤。As shown in Fig. 10 and Fig. 9, since the body of furnace 91 is designed to be annular, 8 small coal bunkers 31 for coal injection are arranged around it, which is beneficial to evenly add coal around the carbonization chamber 61, so the cooling air duct 55 and the small The quantity correspondence of coal bunker unloading passage 35 is also 8, when air enters successively from air into duct 57, air enters ring pipe 56, air enters branch pipe 54, cooling air duct 55, then discharges branch pipe 53 from air, air discharges ring Pipe 52 and air are discharged in the duct 51, and the coal into the furnace in the lower feeder 35 of the small coal bunker is cooled by using the cooling air duct 55 to effectively prevent the coal into the furnace from agglomerating in the lower feeder 35 of the small coal bunker. Realize smooth coal injection in the carbonization chamber 61.
另外,小煤仓下料道35主要是靠向炭化室61的内侧受荒煤气的热影响比较大,所以小煤仓下料道35的内侧壁351置于冷却风道55中,小煤仓下料道35的外侧壁352暴露在空气中,利用自然空气进行冷却,减小鼓入冷却风道55中的风量,从而节省能耗。In addition, the small coal bunker lowering channel 35 is mainly close to the inner side of the carbonization chamber 61 and is greatly affected by the heat of the raw gas, so the inner side wall 351 of the small coal bunker lowering channel 35 is placed in the cooling air duct 55, and the small coal bunker The outer wall 352 of the discharge channel 35 is exposed to the air, and the natural air is used for cooling, reducing the air volume blown into the cooling air channel 55, thereby saving energy consumption.
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CN202297531U (en) * | 2011-10-25 | 2012-07-04 | 陕西华祥能源科技集团有限公司 | Moving bed pulverized coal pyrolysis and fluidized bed coke breeze gasification coupling device |
CN202778128U (en) * | 2012-08-06 | 2013-03-13 | 山西鑫立能源科技有限公司 | Coal-as-fired powder filter of coal pyrolysis furnace |
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CN202297531U (en) * | 2011-10-25 | 2012-07-04 | 陕西华祥能源科技集团有限公司 | Moving bed pulverized coal pyrolysis and fluidized bed coke breeze gasification coupling device |
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