CN102779287B - Ink key opening forecasting method having increment type learning capacity - Google Patents
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Abstract
本发明是数字化印刷油墨预置的方法,提出了一种基于Fuzzy ART神经网络和BP神经网络的Fuzzy ART-BP混合神经网络算法的墨键开度值预测方法。该网络充分利用Fuzzy ART神经网络的自学习、自组织和对信息模糊化处理能力将输入向量产生稳定的分类,针对每个分类利用BP神经网络对训练样本的输入和输出向量进行非线性映射,即以印刷现场温度、湿度和印刷机转速以及墨区对应的网点面积率为输入向量,以墨键开度值作为输出向量,建立训练样本的图文数字信息与墨键控制参数间的映射关系,用收敛的网络来预测新样本的墨键开度值。该网络学习的针对性更强,减少BP网络的迭代次数,同时使网络具有增量式学习的能力,提高了网络的泛化性。
The invention is a digital printing ink preset method, and proposes an ink key opening value prediction method based on a Fuzzy ART-BP mixed neural network algorithm based on a Fuzzy ART neural network and a BP neural network. The network makes full use of the self-learning, self-organization and information fuzzy processing capabilities of the Fuzzy ART neural network to generate stable classifications of the input vectors, and uses the BP neural network to nonlinearly map the input and output vectors of the training samples for each classification. That is, the temperature, humidity, printing machine speed and dot area ratio corresponding to the ink zone are used as the input vector, and the opening value of the ink key is used as the output vector to establish the mapping relationship between the graphic and digital information of the training sample and the control parameters of the ink key , using the converged network to predict ink key opening values for new samples. The network learning is more targeted, reduces the number of iterations of the BP network, and at the same time enables the network to have the ability of incremental learning and improves the generalization of the network.
Description
技术领域 technical field
本发明属于数字印刷领域,具体涉及一种具有增量式学习能力的墨键开度预测方法。The invention belongs to the field of digital printing, and in particular relates to an ink key opening prediction method with incremental learning ability.
背景技术 Background technique
随着印前领域中数字文件使用的增多,数字流程越来越多地应用于印刷工艺,数字流程在CTP(计算机直接制版)技术中的作用越来越重要。同时印刷企业面临的短板、复杂和快速的印刷生产活越来越多,这样也对印刷企业提出了更高的要求。对印刷企业来说,缩短印刷准备时间的一个有效办法就是对油墨进行预先设置。预先估计墨槽最佳出墨量并进行墨键预置,可以节约很多印刷机的开机准备时间、降低生产成本、提高印刷质量和效率,还可以显著降低纸张的浪费。With the increasing use of digital files in the prepress field, digital processes are increasingly used in printing processes, and the role of digital processes in CTP (computer-to-plate) technology is becoming more and more important. At the same time, printing companies are facing more and more short boards, complex and fast printing production activities, which also put forward higher requirements for printing companies. For printing companies, an effective way to shorten the makeready time is to pre-set the ink. Pre-estimating the optimal ink output of the ink tank and presetting the ink keys can save a lot of printing machine start-up preparation time, reduce production costs, improve printing quality and efficiency, and significantly reduce paper waste.
印刷机控制油墨用量的方法实际上是把印版上可印刷的部分在垂直长边的方向分成很多个狭长的区域-墨区或墨道,每个墨区的墨量是可以根据印版上此墨区面积内图文部分所占的面积百分比-网点面积率的多少进行精确调节的,图文部分的面积百分比越高,则需要的墨量越多。油墨预置就是在开始印刷前根据胶片、印版或其他载体得到各墨区内的网点面积率等信息,并建立网点面积率与墨键开度之间的函数关系,进而初步设定印刷机上各墨区的上墨量。油墨预置技术是数字化技术进入印刷生产环节的代表性技术,是数字化印刷工作流程中重要的关键技术之一,对印刷质量和印刷效率起着决定性的作用。The way that the printing press controls the amount of ink is actually to divide the printable part of the printing plate into many narrow and long areas in the direction of the vertical long side - the ink area or the ink channel. The amount of ink in each ink area can be determined according to the printing plate. The area percentage of the graphic part in the area of the ink area - the area ratio of the dot is adjusted accurately. The higher the area percentage of the graphic part, the more ink is needed. Ink preset is to obtain information such as the dot area ratio in each ink area according to the film, printing plate or other carriers before printing, and establish the functional relationship between the dot area ratio and the opening of the ink key, and then initially set the ink on the printing machine. The amount of ink applied to each ink zone. Ink preset technology is a representative technology for digital technology to enter the printing production process. It is one of the important key technologies in the digital printing workflow and plays a decisive role in printing quality and printing efficiency.
传统的基于BP神经网络算法的油墨预置技术不具备对训练样本数据的增量学习能力(在线学习),而且泛化能力弱,对新样本数据训练学习时会破坏网络已经记忆的模式,导致网络的墨键开度预测结果不够准确。为解决该问题本文使用Fuzzy ART(模糊自适应共振神经网络)和BP(BackPropagation)神经网络,将两种神经网络进行综合应用形成一种具有增量式学习能力的Fuzzy ART-BP混合神经网络。然而,基于FuzzyART-BP混合神经网络算法的油墨预置技术可以有效地节省了印刷机开机的调整时间,减少开机准备的纸张、油墨浪费,同时降低了印刷操作人员的劳动强度,克服了印刷操作人员单凭经验来调控墨量带来的弊端和BP神经网络对新样本数据学习训练时不能实现增量式学习的弊端,提高了油墨预置技术的预测精度。The traditional ink preset technology based on BP neural network algorithm does not have the incremental learning ability (online learning) of training sample data, and the generalization ability is weak. When training and learning new sample data, it will destroy the model that the network has memorized, resulting in The network's ink key opening prediction results are not accurate enough. In order to solve this problem, this paper uses Fuzzy ART (fuzzy adaptive resonance neural network) and BP (Back Propagation) neural network, and comprehensively applies the two neural networks to form a Fuzzy ART-BP hybrid neural network with incremental learning ability. However, the ink preset technology based on the FuzzyART-BP hybrid neural network algorithm can effectively save the adjustment time of printing machine start-up, reduce the waste of paper and ink for start-up preparation, and reduce the labor intensity of printing operators at the same time. The disadvantages caused by the personnel controlling the amount of ink based on experience alone and the disadvantages that the BP neural network cannot realize incremental learning when learning and training new sample data improve the prediction accuracy of the ink preset technology.
发明内容 Contents of the invention
本发明涉及一种具有增量式学习能力的墨键开度预测方法。国内印刷业为了进一步提高印刷质量和生产效率,一些企业相继引进了国外各种油墨预置系统,在开机前预先调整印刷机的墨键,但油墨预置系统在实际应用中却不尽人意,没有考虑到墨键间相互影响、印刷条件的影响,同时不能对新样本数据的学习训练实现增量式学习,致使没有达到预期的使用效果。The invention relates to an ink key opening prediction method with incremental learning ability. In order to further improve the printing quality and production efficiency in the domestic printing industry, some enterprises have successively introduced various foreign ink preset systems to pre-adjust the ink keys of the printing machine before starting the machine, but the actual application of the ink preset system is not satisfactory. The mutual influence between ink keys and the influence of printing conditions are not taken into account, and at the same time, incremental learning cannot be realized for the learning and training of new sample data, resulting in failure to achieve the expected use effect.
本发明所述的方法是以实地密度(均匀且无空白地印刷出来的表面颜色密度)符合国标印刷标准的印张为训练样本,运用Fuzzy ART-BP混合神经网络对训练样本进行有导师训练及对未训练和训练的样本进行墨键开度预测,其中BP神经网络选用3层(输入层、隐含层和输出层)。首先将客户的原稿数字化,即得到完整的版面数据信息,然后通过RIP(光栅图像处理器)光栅化处理后产生点阵信息,并将产生的点阵信息通过软件转化产生低分辨率的版面信息,即网点面积率。以印刷现场条件(包括现场温度、现场湿度、印刷机转速)与墨区对应的网点面积率作为Fuzzy ART-BP混合神经网络的输入原始数据,并对输入原始数据进行[0,1]归一化后送至Fuzzy ART-BP混合神经网络的输入层,以训练样本对应的墨键开度作为Fuzzy ART-BP混合神经网络的输出层原始数据,同时也对输出原始数据进行[0,1]归一化处理后送至Fuzzy ART-BP混合神经网络的输出层,其中BP神经网络的隐含层节点数设定在21-35,根据训练结果进行最优调整,最终选取隐含层节点数23。The method described in the present invention is to use the printed sheet with the solid density (the surface color density printed evenly and without blanks) that meets the national standard printing standard as a training sample, and uses the Fuzzy ART-BP hybrid neural network to train the training sample with a tutor and to train the training sample. The untrained and trained samples are used to predict the ink key opening, and the BP neural network uses 3 layers (input layer, hidden layer and output layer). First digitize the customer's original manuscript, that is, to obtain complete layout data information, and then generate dot matrix information after rasterization through RIP (raster image processor), and convert the generated dot matrix information through software to generate low-resolution layout information , that is, the dot area ratio. The dot area ratio corresponding to the printing site conditions (including site temperature, site humidity, and printing machine speed) and the ink area is used as the input raw data of the Fuzzy ART-BP hybrid neural network, and the input raw data is normalized to [0, 1] After being converted, it is sent to the input layer of the Fuzzy ART-BP hybrid neural network, and the ink key opening corresponding to the training sample is used as the original data of the output layer of the Fuzzy ART-BP hybrid neural network, and the output raw data is also [0, 1] After normalization processing, it is sent to the output layer of the Fuzzy ART-BP hybrid neural network. The number of hidden layer nodes of the BP neural network is set at 21-35, and the optimal adjustment is made according to the training results, and finally the number of hidden layer nodes is selected. twenty three.
调用Fuzzy ART-BP算法程序对合格实际印张训练学习,从而建立了印张图文数字信息和印刷条件(现场温度、现场湿度、印刷机转速)与墨键开度的非线性映射关系,Fuzzy ART神经网络首先对印张图文数字信息和印刷条件进行自适应聚类操作,针对分类后的数据进行BP神经网络训练学习,当BP神经网络收敛误差小于10e-4时,BP神经网络最终收敛,保存非线性映射的权值和阈值,以及Fuzzy ART神经网络的权值至数据库。如果当BP神经网络的收敛误差不小于10e-4时,继续对训练样本对迭代计算,直至收敛误差小于10e-4。用训练好的FuzzyART-BP混合神经网络来预测未训练样本,墨键开度预测值通过网络或者存储媒介传送到印刷机的实时数据库中,进而由控制台控制印刷机印刷。该方法可有效缩短开机准备时间,提高印刷效率和质量,实现对新样本数据进行增量式的学习。Invoke the Fuzzy ART-BP algorithm program to train and learn the qualified actual printed sheets, thus establishing the nonlinear mapping relationship between the graphic and digital information of printed sheets and printing conditions (on-site temperature, on-site humidity, printing machine speed) and ink key opening, Fuzzy ART nerve The network first performs self-adaptive clustering operations on the graphic digital information and printing conditions of printed sheets, and performs BP neural network training and learning on the classified data. When the convergence error of the BP neural network is less than 10e-4, the BP neural network finally converges and saves The weights and thresholds of the linear mapping, and the weights of the Fuzzy ART neural network to the database. If the convergence error of the BP neural network is not less than 10e-4, continue to iteratively calculate the training sample pairs until the convergence error is less than 10e-4. Use the trained FuzzyART-BP hybrid neural network to predict untrained samples, and the predicted value of ink key opening is transmitted to the real-time database of the printing machine through the network or storage media, and then the printing machine is controlled by the console to print. The method can effectively shorten the preparation time for startup, improve printing efficiency and quality, and realize incremental learning of new sample data.
Fuzzy ART-BP混合神经网络算法进行训练时是采用的有导师学习方式,其主要思想是:输入学习的样本向量,首先经过Fuzzy ART神经网络进行自适应竞争聚类,修改输入向量所属类别的权值,然后就输入向量所属类别使用反向传播算法BP对BP神经网络的权值和阈值进行反复的调整训练,使得实际输出的向量与期望输出向量尽可能地接近,当网络输出层的误差平方和小于指定的误差时训练完成,保存此时网络的权值和阈值,Fuzzy ART-BP混合神经网络训练学习结束。The Fuzzy ART-BP hybrid neural network algorithm adopts a tutor learning method for training. Its main idea is: input the sample vector for learning, first perform adaptive competitive clustering through the Fuzzy ART neural network, and modify the weight of the category to which the input vector belongs. value, and then use the backpropagation algorithm BP to repeatedly adjust and train the weights and thresholds of the BP neural network on the category of the input vector, so that the actual output vector is as close as possible to the expected output vector. When the square error of the network output layer When the sum is less than the specified error, the training is completed, and the weight and threshold of the network at this time are saved, and the Fuzzy ART-BP hybrid neural network training is over.
为了更好地使用基于Fuzzy ART-BP混合神经网络算法的数字化油墨预置技术,本文给出了Fuzzy ART-BP混合神经网络算法详细的步骤,具体介绍如下:In order to better use the digital ink preset technology based on the Fuzzy ART-BP hybrid neural network algorithm, this article gives the detailed steps of the Fuzzy ART-BP hybrid neural network algorithm, as follows:
(1)参数介绍(1) Parameter introduction
Fuzzy ART-BP混合神经网络的输入向量P=(a1,a2...an)T,20≤n≤30;即墨区的网点面积率、现场温度、现场湿度和印刷机转速归一化的数据。The input vector P=(a 1 ,a 2 ...a n ) T of the Fuzzy ART-BP hybrid neural network, 20≤n≤30; the dot area ratio, on-site temperature, on-site humidity and printing machine speed in Jimo District are normalized digitized data.
Fuzzy ART-BP混合神经网络期望输出向量T=(s1,s2,...sq)T,q=n-3;即墨键开度归一化的数据;Fuzzy ART-BP hybrid neural network expected output vector T=(s 1 ,s 2 ,...s q ) T , q=n-3; Jimo key opening normalized data;
隐含层单元输入向量S=(s1,s2,...sp)T,p取21-35;输出向量B=(b1,b2,...bp)T, p取21-35。Hidden layer unit input vector S=(s 1 ,s 2 ,...s p ) T , p takes 21-35; output vector B=(b 1 ,b 2 ,...b p ) T , p takes 21-35.
输出层单元输入向量L=(l1,l2,...lq)T,q=n-3;实际输出向量C=(c1,c2,cq)T,q=n-3。Output layer unit input vector L=(l 1 ,l 2 ,...l q ) T , q=n-3; actual output vector C=(c 1 ,c 2 ,c q ) T , q=n-3 .
输入层至隐含层的连接权Wi1j1, i1=1,2,...,p,j1=1,2,...,n。The connection weight W i1j1 from the input layer to the hidden layer, i1=1,2,...,p,j1=1,2,...,n.
隐含层至输出层的连接权Vti1, i1=1,2,...,p,t=1,2,...,q。The connection weight V ti1 from the hidden layer to the output layer, i1=1,2,...,p,t=1,2,...,q.
隐含层各单元的输出阈值θi1,
输出层各单元的输出阈值yt,
α为BP神经网络的动量因子,0<α<1。α is the momentum factor of BP neural network, 0<α<1.
β为BP神经网络的学习速率,0<β<1。β is the learning rate of BP neural network, 0<β<1.
(2)Fuzzy ART-BP混合神经网络具体学习过程(2) The specific learning process of Fuzzy ART-BP hybrid neural network
1)选取一组输入、实际输出的样本对P=(a1,a2,...an)T、T=(s1,s2,...sq)T,并对样本对归一化处理,然后分别提供给Fuzzy ART-BP混合神经网络的输入层和输出层。1) Select a set of input and actual output sample pairs P=(a 1 ,a 2 ,...a n ) T , T=(s 1 ,s 2 ,...s q ) T , and compare the sample pairs The normalization process is then provided to the input layer and output layer of the Fuzzy ART-BP hybrid neural network respectively.
2)对Fuzzy ART-BP混合神经网络的输入层的输入向量P=(a1,a2,...an)T进行补码操作作为Fuzzy ART神经网络的输入向量I,这样可有效地抑制Fuzzy ART神经网络类别的增生,具体操作如式(1-1)所示。2) Complement the input vector P=(a 1 ,a 2 ,...a n ) T of the input layer of the Fuzzy ART-BP hybrid neural network as the input vector I of the Fuzzy ART neural network, which can effectively To suppress the proliferation of the Fuzzy ART neural network category, the specific operation is shown in formula (1-1).
I=(a1,a2,a3,...an,1-a1,1-a2,1-a3,...,1-an) (1-1)I=(a 1 ,a 2 ,a 3 ,...a n ,1-a 1 ,1-a 2 ,1-a 3 ,...,1-a n ) (1-1)
2)然后通过Fuzzy ART 神经网络的“胜者为王”的原则对输入向量I进行分类。2) The input vector I is then classified by the "winner takes king" principle of the Fuzzy ART neural network.
3)就输入向量I所属类别编号J建立相应类别编号的BP神经网络,并对类别J的BP神经网络初始化,即给每个连接权值Wi1j1和Vti1、阈值θi1与yt赋予(-1,1)内的随机数,最后设定BP神经网络算法的收敛误差ε;3) Establish a BP neural network corresponding to the category number J of the input vector I, and initialize the BP neural network of category J, that is, give each connection weight W i1j1 and V ti1 , threshold θ i1 and y t ( -1, 1), and finally set the convergence error ε of the BP neural network algorithm;
4)将与补码操作后得到的输入向量I相对应的原始输入向量P和其期望输出的样本对P=(a1,a2,...an)T、T=(s1,s2,...sq)T,归一化后输入到类别J的BP神经网络。4) The original input vector P corresponding to the input vector I obtained after complement operation and its expected output sample pair P=(a 1 ,a 2 ,...a n ) T , T=(s 1 , s 2 ,...s q ) T , input to the BP neural network of category J after normalization.
5)用输入层样本数据P=(a1,a2,...an)T、连接权值Wi1j1和阈值θi1计算隐含层各单元的输入si1,然后用si1通过传递函数计算隐含层各单元的输出bi1,传递函数选用sigmoid函数,其形式为:,si1计算公式如式(1-2)所示,bi1计算公式如式(1-3)所示。5) Use input layer sample data P=(a 1 ,a 2 ,...a n ) T , connection weight W i1j1 and threshold θ i1 to calculate the input s i1 of each unit in the hidden layer, and then use s i1 to transfer The function calculates the output b i1 of each unit in the hidden layer, and the transfer function uses the sigmoid function, and its form is: , the calculation formula of s i1 is shown in formula (1-2), and the calculation formula of b i1 is shown in formula (1-3).
6)利用隐含层的输出bi1、连接权Vti1阈值yt,来计算输出层各个单元的输出lt,如式(1-4)所示,然后利用传递函数计算输出层各个单元的响应ct,传递函数选用sigmoid函数,其形式为:,如式(1-5)所示。6) Use the output b i1 of the hidden layer and the connection weight V ti1 threshold y t to calculate the output l t of each unit in the output layer, as shown in formula (1-4), and then use the transfer function to calculate the output l t of each unit in the output layer In response to c t , the transfer function selects the sigmoid function, and its form is: , as shown in formula (1-5).
7)利用Fuzzy ART-BP混合神经网络的实际输出C=(c1,c2,...cq)T和网络的期望输出T=(s1,s2,...sq)T,计算误差E,如式(1-6)所示,如果E小于设定的收敛误差ε,则Fuzzy ART-BP混合神经网络收敛,结束迭代并保存权值Wi1j1、Vti1和阈值θi1、yt;否则继续步骤8),修改权值和阈值矩阵后继续判断误差E是否小于设定的收敛误差。7) Use the actual output C=(c 1 ,c 2 ,...c q ) T of the Fuzzy ART-BP hybrid neural network and the expected output T=(s 1 ,s 2 ,...s q ) T of the network , calculate the error E, as shown in formula (1-6), if E is less than the set convergence error ε, the Fuzzy ART-BP hybrid neural network converges, the iteration ends and the weights W i1j1 , V ti1 and threshold θ i1 are saved , y t ; otherwise, continue to step 8), after modifying the weight and threshold matrix, continue to judge whether the error E is less than the set convergence error.
8)利用Fuzzy ART-BP混合神经网络的实际输出C=(c1,c2,...cq)T,网络的期望输出T=(s1,s2,...sq)T,计算输出层各单元的一般化误差dt,如式(1-7)所示。8) Using the actual output C=(c 1 ,c 2 ,...c q ) T of the Fuzzy ART-BP hybrid neural network, the expected output of the network T=(s 1 ,s 2 ,...s q ) T , calculate the generalization error d t of each unit in the output layer, as shown in formula (1-7).
dt=(st-ct)·ct·(1-ct) (1-7)d t =(s t -c t )·c t ·(1-c t ) (1-7)
9)利用Fuzzy ART-BP混合神经网络的BP网络的输出层各单元的一般化误差dt、连接权Vti1和隐含层的输出bi1计算隐含层各单元的一般化误差ei1,如式(1-8)所示。9) Calculate the generalization error e i1 of each unit in the hidden layer by using the generalization error d t of each unit in the output layer of the BP network of the Fuzzy ART-BP hybrid neural network, the connection weight V ti1 and the output b i1 of the hidden layer, As shown in formula (1-8).
10)利用输出层各单元的一般化误差dt与隐含层各单元的输出bi1来修正连接权Vti1,如式(1-9)所示,阈值yt修改如式(1-10)所示。10) Use the generalization error d t of each unit in the output layer and the output b i1 of each unit in the hidden layer to modify the connection weight V ti1 , as shown in formula (1-9), and modify the threshold y t as shown in formula (1-10 ) shown.
11)利用隐含层各单元的一般化误差ei1,输入层各单元的输入P=(a1,a2,...an)来修正连接权值Wi1j1,如式(1-11)所示,阈值θi1修改如式(1-12)所示。11) Use the generalization error e i1 of each unit in the hidden layer and the input P=(a 1 ,a 2 ,...a n ) of each unit in the input layer to modify the connection weight W i1j1 , as shown in formula (1-11 ), the threshold θ i1 is modified as shown in formula (1-12).
12)用输入层样本数据P=(a1,a2,...an)T、连接权值和阈值计算隐含层各单元的输入,如式(1-13),然后用通过传递函数计算隐含层各单元的输出,如式(1-14),传递函数选用sigmoid函数,其形式为: 12) Use input layer sample data P=(a 1 ,a 2 ,...a n ) T , connection weights and threshold Calculate the input of each unit of the hidden layer , such as formula (1-13), then use Calculate the output of each unit in the hidden layer through the transfer function , such as formula (1-14), the transfer function selects the sigmoid function, and its form is:
13)利用隐含层的输出、连接权阈值。计算输出层各单元的输出,如式(1-15),然后利用传递函数计算输出层各单元的响应,传递函数选用sigmoid函数,其形式为:如式(1-16)。13) Use the output of the hidden layer , right to connect threshold . Calculate the output of each unit in the output layer , such as formula (1-15), and then use the transfer function to calculate the response of each unit in the output layer , the transfer function selects the sigmoid function, and its form is: Such as formula (1-16).
14)利用网络的实际输出,网络的期望输出T=(s1,s2,...sq)T,计算目标函数(误差)E′,如式(1-17),如果E′小于设定的收敛误差ε,则网络收敛,结束迭代并保存权值和阈值;否则返回步骤8),修改权值和阈值矩阵,继续迭代计算。14) Utilize the actual output of the network , the expected output of the network T=(s 1 ,s 2 ,...s q ) T , calculate the objective function (error) E′, such as formula (1-17), if E′ is smaller than the set convergence error ε, Then the network converges, end the iteration and save the weight and threshold; otherwise return to step 8), modify the weight and threshold matrix, and continue the iterative calculation.
15)选取下一个训练样本对提供给Fuzzy ART-BP混合神经网络,继续步骤1)-15),直到所有的训练样本对训练完毕。15) Select the next training sample pair and provide it to the Fuzzy ART-BP hybrid neural network, and continue with steps 1)-15) until all training sample pairs are trained.
上述过程可用图(2)Fuzzy ART-BP混合神经网络的学习训练流程图表示。The above process can be represented by the learning and training flow chart of the Fuzzy ART-BP hybrid neural network in Figure (2).
附图说明 Description of drawings
图1油墨预置技术示意图。Figure 1 Schematic diagram of ink preset technology.
图2Fuzzy ART-BP混合神经网络的学习训练流程图。Figure 2 The learning and training flow chart of the Fuzzy ART-BP hybrid neural network.
图3墨键开度预测中青色预测结果图。Fig. 3 The cyan prediction results in ink key opening prediction.
图4墨键开度验证中青色预测结果图。Figure 4 The cyan prediction result map in the ink key opening verification.
图5训练100组数据的网络相应各个墨区的网络预测差值的直观表示图。图6训练150组数据的网络相应各个墨区的网络预测差值的直观表示图。Fig. 5 is a visual representation diagram of network prediction difference corresponding to each ink region after training 100 sets of data. Fig. 6 is a visual representation diagram of the network prediction difference corresponding to each ink region after training the network with 150 sets of data.
具体实施方式 Detailed ways
首先将训练样本原稿数字化,即得到完整的版面数据信息,然后通过RIP(光栅图像处理器)光栅化处理后产生点阵信息,并将产生的点阵信息通过软件转化产生版面信息-网点面积率。印刷现场的相对湿度为30%,印刷机转速是4000张/小时,温度为25℃,由于采集的各数据单位不一致,为了加快训练网络的收敛性,因而须对数据进行[0,1]归一化处理,对上面三个条件做归一化处理分别为:0.3,0.4,0.25。所用的墨斗满格是100,进行归一化处理时候用实际墨键开度除以100即可,网点面积率的值在[0-100%]之间,也不用归一化处理直接取小数值。试验现场温度、试验现场湿度、印刷机转速是影响墨键开度的主要因素,相邻墨键间也会有相互影响,所以不能单一的以某一点的网点面积率作为BP神经网络的输入,故而确定输入层的神经元个数为23个,包括现场温度、现场湿度、印刷机转速和20个墨区的网点面积率;输出层节点数的确定:输出层节点依次为20个墨区网点面积率对应的墨键开度;隐含层节点数设定在23。学习速率β=0.4,动量因子α=0.9,期望的误差ε=10e-4;Fuzzy ART神经网络的学习速率η=0.15,Fuzzy ART神经网络的警戒阈值ρ=0.95。Firstly, digitize the original training samples to obtain complete layout data information, and then generate dot matrix information after rasterization processing by RIP (raster image processor), and convert the generated dot matrix information through software to generate layout information-dot area ratio . The relative humidity of the printing site is 30%, the speed of the printing machine is 4000 sheets/hour, and the temperature is 25°C. Since the units of the collected data are inconsistent, in order to speed up the convergence of the training network, the data must be normalized to [0, 1]. Normalization processing, the normalization processing of the above three conditions are: 0.3, 0.4, 0.25. The full grid of the ink fountain used is 100. When performing normalization processing, divide the actual ink key opening by 100. The value of the dot area ratio is between [0-100%], and directly take the smaller value without normalization processing. value. The temperature of the test site, the humidity of the test site, and the speed of the printing machine are the main factors affecting the opening of the ink keys, and there will be mutual influence between adjacent ink keys, so the dot area ratio of a certain point cannot be used as the input of the BP neural network. Therefore, the number of neurons in the input layer is determined to be 23, including on-site temperature, on-site humidity, printing machine speed and the dot area ratio of 20 ink zones; the determination of the number of output layer nodes: the output layer nodes are 20 ink zone outlets in sequence The ink key opening corresponding to the area ratio; the number of hidden layer nodes is set at 23. Learning rate β=0.4, momentum factor α=0.9, expected error ε=10e-4; learning rate η=0.15 of Fuzzy ART neural network, warning threshold ρ=0.95 of Fuzzy ART neural network.
Fuzzy ART-BP混合神经网络算法与BP神经网络算法有着明显的优势就是能够对新样本数据进行增量式学习,下面针对此功能进行预测精度的测试。由于Fuzzy ART-BP混合神经网络算法对更多的数据有很强的分析能力,其预测结果和BP神经网络预测结果有显著提高。因此,在现有的数据基础上利用蒙特卡洛模拟仿真出更多的数据,提供给Fuzzy ART-BP混合神经网络进行训练学习。其中青色现有的部分数据归一化处理后如下表所示:Fuzzy ART-BP hybrid neural network algorithm and BP neural network algorithm have the obvious advantage of being able to incrementally learn new sample data. The following is a test of the prediction accuracy for this function. Since the Fuzzy ART-BP hybrid neural network algorithm has a strong analysis ability for more data, its prediction results and BP neural network prediction results have been significantly improved. Therefore, on the basis of the existing data, Monte Carlo simulation is used to simulate more data and provide it to the Fuzzy ART-BP hybrid neural network for training and learning. Among them, the existing part of the data in cyan is normalized, as shown in the following table:
网络输入端数据:Network input data:
网络输出端数据:Network output data:
在相同的印刷环境下,即印刷机转速、温度和空气湿度相同情况下,同一张印张相同的网点面积率对应的四色(CMYK是4种印刷油墨名称的首字母:青色Cyan、洋红色Magenta、黄色Yellow、K取的是black最后一个字母。)的墨键开度也不相同,所以要对现有的数据和仿真数据依据四色分别建立神经网络,并进行各自神经网络的训练学习和预测。Under the same printing environment, that is, under the same printing machine speed, temperature and air humidity, the four colors corresponding to the same dot area ratio of the same printed sheet (CMYK is the initial letter of the names of the four printing inks: cyan Cyan, magenta Magenta , Yellow, Yellow, and K are the last letter of black.) The ink key openings are also different, so it is necessary to establish neural networks for the existing data and simulation data according to the four colors, and carry out training and learning of their respective neural networks. predict.
采用从小容量到大容量训练样本过渡的训练方法对基于Fuzzy ART-BP混合神经网络的油墨预置技术进行网络有导师学习,也就是按着发明内容中Fuzzy ART-BP混合神经网络算法的详细步骤进行有导师训练学习,验证其与BP神经网络的油墨预置技术的优越性。首先选取100组样本对数据分别对基于BP神经网络油墨预置技术和基于Fuzzy ART-BP混合神经网络油墨预置技术进行网络学习,待其网络的收敛误差达到设定的收敛误差ε=10e-4后保存各自网络的权值和阈值等;然后从样本对数据中任取一组数据输入到已经训练好的两种油墨预置系统,进行墨键开度预测,其中青色预测结果如图3所示。最后,再次选取其他50组样本对数据对两个神经网络的油墨预置技术进行学习,取同一组数据再次验证网络的预测能力,青色预测效果如图4所示。Use the training method of transitioning from small capacity to large capacity training samples to learn the ink preset technology based on the Fuzzy ART-BP hybrid neural network with a network instructor, that is, follow the detailed steps of the Fuzzy ART-BP hybrid neural network algorithm in the content of the invention Carry out tutor training and study, and verify the superiority of its ink preset technology with BP neural network. First, select 100 groups of samples to conduct network learning on the data based on BP neural network ink preset technology and Fuzzy ART-BP hybrid neural network ink preset technology, and wait for the convergence error of the network to reach the set convergence error ε=10e- After 4, save the weights and thresholds of the respective networks; then randomly select a set of data from the sample pair data and input them into the two ink preset systems that have been trained to predict the opening of the ink key. The cyan prediction results are shown in Figure 3 shown. Finally, another 50 groups of samples were selected to learn the ink preset technology of the two neural networks with the data, and the same group of data was used to verify the prediction ability of the network again. The cyan prediction effect is shown in Figure 4.
为了更加直观看出Fuzzy ART-BP神经网络算法和BP神经网络算法的预测精度,本文将实际印品印刷合格时的墨键开度的真实值与两种神经网络预测值相减得到的差值称为网络预测差值,图5所示即为训练100组数据的网络相应各个墨区的网络预测差值的直观表示。图6所示即为训练150组数据的网络相应各个墨区的网络预测差值的直观表示。In order to see the prediction accuracy of the Fuzzy ART-BP neural network algorithm and the BP neural network algorithm more intuitively, this paper subtracts the real value of the ink key opening when the actual print is qualified and the predicted value of the two neural networks. It is called the network prediction difference, and Fig. 5 shows the visual representation of the network prediction difference corresponding to each ink area after training 100 sets of data. Figure 6 is a visual representation of the network prediction difference corresponding to each ink region after training 150 sets of data.
从图3到图6可以看出,基于Fuzzy ART-BP混合神经网络的油墨预置技术的预测效果是非常可观的,预测差值基本上都控制在±2%左右。随着训练样本数据量增加,BP神经网络的预测差值变化范围加大,部分已经达到±3%,说明新学习的样本已经破坏了网络已经记忆的模式,不具备增量式学习的能力,致使预测结果误差有所加大。与BP神经网络相比,Fuzzy ART-BP混合神经网络能够针对输入数据进行自适应分类学习,然后就分类后的模式进行BP神经网络学习,使得网络对训练模式更加有针对性,尽可能地减少对新模式学习后破坏网络已记忆模式程度,预测结果基本上还控制在±2%左右,提高了网络预测准确度,使网络具备了增量式学习的能力。From Figure 3 to Figure 6, it can be seen that the prediction effect of ink preset technology based on Fuzzy ART-BP hybrid neural network is very impressive, and the prediction difference is basically controlled at about ±2%. As the amount of training sample data increases, the variation range of the prediction difference of the BP neural network increases, and some have reached ±3%, indicating that the newly learned samples have destroyed the model that the network has memorized, and do not have the ability of incremental learning. This leads to an increase in the error of the forecast results. Compared with the BP neural network, the Fuzzy ART-BP hybrid neural network can perform adaptive classification learning on the input data, and then perform BP neural network learning on the classified model, making the network more targeted to the training mode, reducing as much as possible After learning the new model, the extent of the network's memorized model is destroyed, and the prediction result is basically controlled at about ±2%, which improves the network prediction accuracy and enables the network to have the ability of incremental learning.
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