CN102777581B - Wind power generating set heating-cooling device - Google Patents

Wind power generating set heating-cooling device Download PDF

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Publication number
CN102777581B
CN102777581B CN201210267070.4A CN201210267070A CN102777581B CN 102777581 B CN102777581 B CN 102777581B CN 201210267070 A CN201210267070 A CN 201210267070A CN 102777581 B CN102777581 B CN 102777581B
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China
Prior art keywords
heating
gear
box
heating cabinet
engine room
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CN201210267070.4A
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CN102777581A (en
Inventor
潘爱华
王安正
于长生
刘俊
张登峰
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NANJING WIND POWER TECHNOLOGY Co Ltd
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NANJING WIND POWER TECHNOLOGY Co Ltd
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  • Lubrication Of Internal Combustion Engines (AREA)

Abstract

The invention discloses a kind of wind power generating set heating-cooling device, comprise engine room cover and be positioned at the gear-box of engine room cover, in described gear-box, the full lubricating oil of leaching, is also provided with oil pump, heating cabinet and gravity assisted heat pipe.The present invention adopts isolation cycle to heat and temperature-controllable, fluid and the large efficiency of heating surface of heater contacts area high, avoid that local heating is uneven causes excessive temperature differentials; Heating pipe is distributed in upper gear case's heating cabinet to be changed conveniently; Cooling adopts gravity assisted heat pipe with fin, and cooling effectiveness is high, and response is fast, does not need additionally to provide the energy; Cooling procedure reduces without the need to pumping plant and radiation fan running noises, and comfort level increases; Heat supply can be continued to engine room inside, avoid day and night temperature to cause dew condensation phenomenon greatly; Can making to form heat exchange between air and gear-box fluid in cabin, can ensure that in cabin, temperature can not be too low without the need to extra heating in winter by regulating cabin scavenge port and ventilating fan.

Description

Wind power generating set heating-cooling device
Technical field
The present invention relates to a kind of wind power generating set heating-cooling device.
Background technique
For ensureing wind-driven generator long-term safety, steady, Effec-tive Function in various environment, cooling and the heating equipment of gear-box play key effect.
Mostly traditional in the market wind turbine gearbox cooling, heating equipment are independently to separate, heating is the electric heating case by being embedded in gear-box inside, this heating equipment efficiency is low and heating time is very long, especially under cryogenic especially obvious and this local heating mode is heated and is unevenly easy to cause that local temperature is too high causes oil deteriorate, this heating cabinet is contained in bottom gear-box, is difficult to change once damage; Traditional gear-box type of cooling has forced air cooling or Forced water cooling, forced air cooling mode is, by lubricating pump, fluid is evacuated to Heat sink, by the outside heat extraction of powerful fan, this type of cooling inefficiency, and fan energy consumption and noise are very large in cooling, Forced water cooling mode will increase cooling water pipeline, circulating water pump, radiating fin, expense and volume increase greatly, and the energy consumption that is in operation equally is very large, last cooling liquid needs periodic replacement, adds maintenance difficulties and cost.It is very low that part to enter temperature in fan engine room season, will be heat up in cabin by cabin heating cabinet when people enters work.Such inefficiency and energy waste.Some areas relative moisture is larger, because day and night temperature impact can make water vapour reach dew point condensation, affects fan operation.
Summary of the invention
The technical problem to be solved in the present invention is the cooling of existing wind turbine gearbox, mostly heating equipment is independently to separate, heating equipment efficiency is low, heating time long, maintenance difficult, chiller efficiency is low, power consumption large and in cooling fan noise very large, cooling liquid needs periodic replacement, adds maintenance difficulties and cost.
For solving the problems of the technologies described above, the technical solution used in the present invention is: wind power generating set heating-cooling device, comprise engine room cover and be positioned at the gear-box of engine room cover, in described gear-box, the full lubricating oil of leaching, is also provided with oil pump, heating cabinet and gravity assisted heat pipe; One end of described oil pump is communicated with gear-box oil outlet, and the other end is communicated with heating cabinet filler opening; Described heating cabinet oil outlet is communicated with gear-box filler opening; Gravity assisted heat pipe is divided into condensating section, adiabatic section, evaporator section from top to bottom in turn; Evaporator section immerses in the lubricating oil in gear-box, and adiabatic section and condensating section protrude upward gear-box, and adiabatic section is through heating cabinet, and condensating section installs the radiating fin of more than one deck; Be equipped with temperature transducer in described heating cabinet filler opening, heating cabinet oil outlet and gear-box, temperature transducer connects the control centre of peripheral hardware, control centre's connection control heating cabinet of described peripheral hardware and oil pump.
At low ambient temperatures, wind power generating set, can not be grid-connected immediately often because lubricating oil temperature is lower than normally opening machine temperature 10 degree, therefore need by oil pump low temperature fluid bottom gear-box to be evacuated in heating cabinet to heat, again the oil circulation after heating is discharged in gear-box, realizes circulating-heating; When wind power generating set is normally run, gear-box can produce a large amount of heat, make Lubricating Oil liquid temp increase, when oil liquid temperature reaches 75 degree, blower fan will give the alarm, and arriving 80 degree will directly shut down, for ensureing that blower fan is efficient, stable, safe operation, heat in lubricant oil need be derived; Because in fluid and cabin, air exists the temperature difference, therefore, by gravity assisted heat pipe, oil liquid temperature can be led in cabin.The present invention adopts isolation cycle to heat and temperature-controllable, fluid and the large efficiency of heating surface of heater contacts area high, avoid that local heating is uneven causes excessive temperature differentials; Adopt gravity assisted heat pipe with fin, cooling effectiveness is high, and response is fast, does not need additionally to provide the energy, and cooling procedure reduces without the need to pumping plant and radiation fan running noises, and comfort level increases.Gravity assisted heat pipe is prior art, and current gravity assisted heat pipe heat transfer efficiency is high, and uses more and more extensive without the need to additional energy source actuation techniques is ripe at heat exchange mechanism.All temperature transducer is provided with in the import and export of heating cabinet and gear-box inside, can according to import and export and gear-box interior oil liquid temp, regulating and controlling heating cabinet power and oil pump input speed.
Normally run for preventing the too high generator that affects of temperature in cabin, engine room cover top above gear-box is provided with adjustable scavenge port, engine room cover afterbody is provided with adjustable ventilating fan that can be public with generator cooling fan, engine room cover is inside and outside respectively establishes a temperature transducer, described temperature transducer connects the control centre of peripheral hardware, and control centre regulates ventilating fan speed and scavenge port size.Regulate ventilating fan and scavenge port size in cabin by temperature sensor feedback temperature outside temperature transducer in cabin and cabin, control cabin and ambient air exchange velocity make wind built-in temperature maintain blower fan optimum Working.This kind of design can continue heat supply to engine room inside, avoids day and night temperature to cause dew condensation phenomenon greatly; In addition, the present invention can make to form heat exchange between air and gear-box fluid in cabin, can ensure that in cabin, temperature can not be too low without the need to extra heating by regulating cabin scavenge port and ventilating fan in winter.
For ease of maintenance, bottom heating cabinet, be also provided with the drain tap of band oil drain valve.This design, fluid in heater of being convenient to release when safeguarding.
As a modification of the present invention scheme, aforementioned temperature sensor all adopts PT100 temperature transducer.
For being convenient to maintenance further, the horizontal hierarchal arrangement of the heating pipe in heating cabinet.Uniform heating pipe is convenient for changing.
As a modification of the present invention scheme, described gravity assisted heat pipe adopts the heat pipe with thermal diode and thermal switch, its only in evaporator section temperature higher than 40 oability one-way heat conduction during C.
For improving radiating efficiency further, the evaporator section of aforementioned gravity heat pipe and liquid level inclination angle are 75-80 °, and evaporator section at least 2/3 stretches into lubricant oil inside.Such layout makes the radiating efficiency of heat pipe own maximize the use on the one hand, also increases long-pendingly with air contact surfaces to improve radiating efficiency, and can regulate radiating fin spacing and can also ensure that fin temperature is more than condensation is put.
Advantage of the present invention is: the present invention adopts isolation cycle to heat and temperature-controllable, fluid and the large efficiency of heating surface of heater contacts area high, avoid that local heating is uneven causes excessive temperature differentials; Heating pipe is distributed in upper gear case's heating cabinet to be changed conveniently; The present invention cools and adopts gravity assisted heat pipe with fin, and cooling effectiveness is high, and response is fast, does not need additionally to provide the energy; Cooling procedure reduces without the need to pumping plant and radiation fan running noises, and comfort level increases; The present invention can continue heat supply to engine room inside, avoids day and night temperature to cause dew condensation phenomenon greatly; The present invention can make to form heat exchange between air and gear-box fluid in cabin, can ensure that in cabin, temperature can not be too low without the need to extra heating by regulating cabin scavenge port and ventilating fan in winter.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of heating cabinet of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.
As shown in Figure 1-2, the present invention includes engine room cover 4 and be positioned at the gear-box 1 of engine room cover 4, inject lubricating oil in described gear-box 1, lubricating oil generally accounts for 2/3 of gear-box 1 volume, is also provided with oil pump 5, heating cabinet 2 and gravity assisted heat pipe 3; One end of described oil pump 5 is communicated with gear-box oil outlet 1-2, and the other end is communicated with heating cabinet filler opening 2-1; The horizontal hierarchal arrangement of heating pipe 9 in described heating cabinet 2, is also provided with the drain tap 2-3 of band oil drain valve 10 bottom heating cabinet 2, heating cabinet oil outlet 2-2 is communicated with gear-box filler opening 1-1; Gravity assisted heat pipe 3 is divided into condensating section, adiabatic section, evaporator section from top to bottom in turn; Described gravity assisted heat pipe 3 adopts the heat pipe with thermal diode and thermal switch, its only in evaporator section temperature higher than 40 oability one-way heat conduction during C; Evaporator section immerses in the lubricating oil in gear-box 1, and the evaporator section of gravity assisted heat pipe and liquid level inclination angle are 75-80 °, and evaporator section at least 2/3 stretches into lubricant oil inside; Adiabatic section and condensating section protrude upward gear-box 1, and adiabatic section is through heating cabinet 2, and condensating section installs multi-layer heat dissipation fin 6; Be equipped with temperature transducer 11 in described heating cabinet filler opening 2-1, heating cabinet oil outlet 2-2 and gear-box 1, temperature transducer 11 connects the control centre of peripheral hardware, control centre's connection control heating cabinet 2 of described peripheral hardware and oil pump 5.Engine room cover 4 top above gear-box 1 is provided with adjustable scavenge port 7, engine room cover 4 afterbody is provided with adjustable ventilating fan 8 that can be public with generator cooling fan, engine room cover 4 is inside and outside respectively establishes a temperature transducer 11, described temperature transducer 11 connects the control centre of peripheral hardware, and control centre regulates ventilating fan 8 speed and scavenge port 7 size.Aforementioned temperature sensor 11 all adopts PT100 temperature transducer.
Cooling work principle of the present invention is as follows:
Liquid carburation by evaporation in the evaporator section heated capillary core of gravity assisted heat pipe 3, steam flows to condensating section through adiabatic section under small pressure reduction, in condensating section and engine room cover 4, air carries out heat exchange release heat, steam-condensation own becomes liquid to be back to evaporator section under gravity, so goes round and begins again heat derivation in fluid.In the heat heating engine room cover 4 derived, air makes air temperature in engine room cover 4 rise, and controls air and external air in cabin and exchanges, can regulate cabin case temperature by scavenge port 7 and ventilating fan 8.

Claims (6)

1. wind power generating set heating-cooling device, comprises engine room cover and is positioned at the gear-box of engine room cover, injects lubricating oil, it is characterized in that: be also provided with oil pump, heating cabinet and gravity assisted heat pipe in described gear-box;
Heating cabinet comprises: heating pipe, filler opening, oil outlet, unloading port and temperature transducer;
One end of described oil pump is communicated with gear-box oil outlet, and the other end is communicated with heating cabinet filler opening;
Described heating cabinet oil outlet is communicated with gear-box filler opening;
Gravity assisted heat pipe is divided into condensating section, adiabatic section, evaporator section from top to bottom in turn; Evaporator section immerses in the lubricating oil in gear-box, and adiabatic section and condensating section protrude upward gear-box, and adiabatic section is through heating cabinet, and condensating section installs the radiating fin of more than one deck;
Be equipped with temperature transducer in described heating cabinet filler opening, heating cabinet oil outlet and gear-box, temperature transducer connects the control centre of peripheral hardware, control centre's connection control heating cabinet of described peripheral hardware and oil pump.
2. wind power generating set heating-cooling device according to claim 1, it is characterized in that: the engine room cover top above gear-box is provided with adjustable scavenge port, engine room cover afterbody is provided with adjustable ventilating fan that can be public with generator cooling fan, engine room cover is inside and outside respectively establishes a temperature transducer, described temperature transducer connects the control centre of peripheral hardware, and control centre regulates ventilating fan speed and scavenge port size.
3. wind power generating set heating-cooling device according to claim 1 and 2, is characterized in that: aforementioned temperature sensor all adopts PT100 temperature transducer.
4. wind power generating set heating-cooling device according to claim 1 and 2, is characterized in that: the horizontal hierarchal arrangement of the heating pipe in heating cabinet.
5. wind power generating set heating-cooling device according to claim 1 and 2, is characterized in that: described gravity assisted heat pipe adopts the heat pipe with thermal diode and thermal switch, its only in evaporator section temperature higher than just one-way heat conduction when 40 DEG C.
6. wind power generating set heating-cooling device according to claim 1 and 2, is characterized in that: the evaporator section of aforementioned gravity heat pipe and liquid level inclination angle are 75-80 °, and evaporator section at least 2/3 stretches into lubricant oil inside.
CN201210267070.4A 2012-07-31 2012-07-31 Wind power generating set heating-cooling device Active CN102777581B (en)

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ES1149337Y (en) * 2015-12-23 2016-04-12 Zheng Ye REFRIGERATION DEVICE FOR AEROGENERATING COMPONENTS
CN110671283B (en) * 2019-09-25 2024-06-21 常州优谷新能源科技股份有限公司 Gravity heat pipe type cooling device for wind driven generator
CN111509886B (en) * 2020-04-15 2021-09-14 重庆三峡学院 Multifunctional temperature control heating system
CN113138376B (en) * 2021-05-21 2023-09-22 中国科学院长春光学精密机械与物理研究所 Device for thermo-optical automatic correction of laser radar
CN114200112A (en) * 2021-12-06 2022-03-18 安美科技股份有限公司 Device for evaluating wear-resistant energy-saving self-repairing performance of lubricant
CN114320787B (en) * 2021-12-30 2024-08-16 北京中科创值科技有限公司 Wind driven generator integrated cooling system adopting heat pipe for cooling
CN115467937A (en) * 2022-10-31 2022-12-13 库德班传动科技(常州)有限公司 Gear box for wind power generation and working method thereof
CN116557489B (en) * 2023-07-06 2023-10-03 浙江万里扬新能源驱动有限公司杭州分公司 Transmission assembly for electric vehicle
CN117028549B (en) * 2023-10-09 2023-12-15 江苏中工高端装备研究院有限公司 High-speed gear box suitable for multistage centrifugal compressor

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CN101338732A (en) * 2008-06-17 2009-01-07 南京航空航天大学 Wind power generator adopting hot pipe for cooling wheel box
CN201401287Y (en) * 2009-04-23 2010-02-10 锋电能源技术有限公司 Wind generating set engine room structure favorable for radiating
DE102009048767A1 (en) * 2009-10-08 2011-04-14 Robert Bosch Gmbh Powertrain and wind turbine
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CN201739100U (en) * 2010-07-08 2011-02-09 上海敏泰液压件有限公司 Gear box lubricating device for wind driven generator
CN202927012U (en) * 2012-07-31 2013-05-08 南京风电科技有限公司 Heating and cooling device of wind turbine generator set

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Addressee: Patent manager of Nanjing Wind Power Technology Co., Ltd.

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Address after: Ningyuan Economic Development Zone Binjiang Road, Jiangning District of Nanjing City, Jiangsu province 211100

Applicant after: Nanjing Wind Power Technology Co., Ltd.

Address before: 211100 Jiangsu city of Nanjing province Jiangning Science Park Yuehua road and Duangong Road intersection

Applicant before: Nanjing Wind Power Technology Co., Ltd.

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