Summary of the invention
In order to solve the problems referred to above that exist in the prior art, the invention provides a kind of surface repairing method with back pyrolysis boron nitride crucible, can make pyrolitic boron nitride crucible after repair on the surface be used for the growth of compound semiconductor single crystal once more, reduced cost.
In order to solve the problems of the technologies described above, the present invention has adopted following technical scheme:
A kind of surface repairing method with back pyrolysis boron nitride crucible comprises the steps: earlier boron oxide powder and resol to be mixed with slip; Again the slip for preparing evenly is coated on the surperficial and drying with back pyrolysis boron nitride crucible of the needs reparation that cleans up; Then above-mentioned dried pyrolitic boron nitride crucible is placed the high-temperature atmosphere furnace heating, reaction under certain atmospheric condition, original position generates boron nitride coating; At last with the pyrolitic boron nitride crucible after promptly obtaining repairing after the surface finish polishing.
Further, aforesaid surface repairing method with back pyrolysis boron nitride crucible, wherein, boron oxide powder purity is higher than 99.9%, and granularity is less than 0.074 millimeter.
Further, aforesaid surface repairing method with back pyrolysis boron nitride crucible, wherein, the quality of boron oxide powder and resol than scope at 1~5:1.
Further; Aforesaid surface repairing method with back pyrolysis boron nitride crucible; Wherein, The slip employing spread coating, spraying method, spin-coating method or the crystal pulling method that prepare evenly are coated on clean up surperficial with back pyrolysis boron nitride crucible, and coating thickness need make coating cover injured surface fully.
Further; Aforesaid surface repairing method with back pyrolysis boron nitride crucible, wherein, the condition that places high-temperature atmosphere furnace to heat pyrolysis boron nitride crucible after the use that is coated with slip does; Be warming up to 300-500 ℃ with 1-10 ℃/minute; Be incubated 3-24 hour, continue to be warming up to 1100-1600 ℃ of insulation 1-24 hour with 1-10 ℃/minute, original position generates the BN coating.
Further, aforesaid surface repairing method with back pyrolysis boron nitride crucible, wherein will be coated with slip place high-temperature atmosphere furnace to heat with back pyrolysis boron nitride crucible the time, need feeding gas, said gas is nitrogen, ammonia or both gas mixtures.
Further, aforesaid surface repairing method with back pyrolysis boron nitride crucible, wherein, the back pyrolysis boron nitride crucible surface of using that needs to repair adopts water, absolute ethyl alcohol, methyl alcohol or acetone as cleaning medium, or adopts ultrasonic cleaning.
Further, aforesaid surface repairing method with back pyrolysis boron nitride crucible wherein, mixes high-purity boron oxide powder with the ethanolic soln of resol, be configured to boron oxide-resol slurry.
Compared with prior art, beneficial effect of the present invention is:
1, can repair the surface of using back PBN crucible, prolong the work-ing life of PBN crucible;
2, the raw materials cost of this method employing is lower, and preparation temperature is low, and preparation cycle is short, has embodied the characteristic of low-cost and energy-conserving and environment-protective.
Generally speaking; 3-5 back of PBN crucible growing semiconductor compound monocrystal carried out the surface with present method and repaired; Thereafter every use is carried out the one-time surface reparation 2-4 time; Extended to 15 to 20 the work-ing life of PBN crucible, and the interval number of times that specifically carries out repairing on the surface is looked PBN inner surface of crucible degree of impairment and is decided.Because repair layer combines to be weaker than PBN crucible itself with the PBN crucible surface; During PBN crucible generation exfoliated after therefore repairing; Peel off preferentially betide in the repair layer and repair layer and PBN crucible at the interface, also have few part situation can occur in the PBN crucible.The inventive method is for significant with utilizing again of back PBN crucible.
Embodiment
Below in conjunction with specific embodiment the present invention is described in further detail, but not as to qualification of the present invention.
Embodiment 1:
The pyrolitic boron nitride crucible of 4 inches of diameters, wall thickness 1.5mm is used for VGF (VGF) growth GaAs monocrystalline.
After using 4 times continuously, the PBN crucible finds that inner surface of crucible exists the layering of 2 places to peel off, the about 10mm * 10mm of place's area, the about 0.1mm of thickness, the about 15mm * 20mm of another place's area, the about 0.2mm of thickness.It is carried out the 1st subsurface reparation.
1, use acetone, methyl alcohol and deionized water ultrasonic cleaning clean successively on the surface of this PBN crucible, remove the chip and the greasy dirt on surface, dry then;
2, with high-purity oxidation boron powder levigate to 200 orders (0.074 millimeter) with carefully, adding massfraction is the ethanolic soln of 20% resol, is configured to boron oxide-resol slurry, wherein the mass ratio of boron oxide and resol is 4:1;
3, with the boron oxide-resol slip of preparation with crystal pulling method be coated on clean up with back PBN crucible surface, and dry, repeat 2 times with crystal pulling method after, the about 0.1mm of coat-thickness, and fill up the exfoliation layer pit that 2 places are damaged fully;
What 4, will apply boron oxide-resol slip places high-temperature atmosphere furnace with back PBN crucible, feeds nitrogen, with 2 ℃/min, is warming up to 400 ℃, be incubated 4 hours, continues to be warming up to 1200 ℃ of insulations 3 hours with 8 ℃/min original position generation BN coating.Naturally cool to room temperature then, with the PBN crucible for preparing behind the internal surface sanding and polishing after the reparation.The newly-generated about 0.05mm of repair layer thickness.
PBN crucible after continue to use repairing carries out VGF (VGF) GaAs single crystal growing, uses 4 times after, discovery repair layer major part is peeled off, but former PBN crucible part internal surface does not have newfound peeling off, and carries out the 2nd subsurface reparation.
1, use acetone, methyl alcohol and deionized water ultrasonic cleaning clean successively on the surface of this PBN crucible, remove the chip and the greasy dirt on surface, dry then;
2, with high-purity oxidation boron powder levigate to 200 orders with carefully, adding massfraction is the ethanolic soln of 20% resol, is configured to boron oxide-resol slurry, wherein the mass ratio of boron oxide and resol is 5:1;
3, with the boron oxide-resol slip of preparation with crystal pulling method be coated on clean up with back PBN crucible surface, and dry, repeat 3 times with crystal pulling method after, the about 0.15mm of coat-thickness, and fill up the exfoliation layer pit of damage fully;
What 4, will apply boron oxide-resol slip places high-temperature atmosphere furnace with back PBN crucible, feeds nitrogen, with 2 ℃/min, is warming up to 400 ℃, and insulation 4h continues to be warming up to 1200 ℃ of insulations 3 hours with 8 ℃/min, and original position generates the BN coating.Naturally cool to room temperature then, with the PBN crucible for preparing behind the internal surface sanding and polishing after the reparation.The newly-generated about 0.05mm of repair layer thickness.
Continue to use the PBN crucible after repairing to carry out VGF (VGF) GaAs single crystal growing; After using 3 times, discovery repair layer major part is peeled off, and peel off at former PBN crucible part internal surface newly discovered 1 place; Area is about 20mm * 40mm, carries out the 3rd subsurface reparation.
1, use acetone, methyl alcohol and deionized water ultrasonic cleaning clean successively on the surface of this PBN crucible, remove the chip and the greasy dirt on surface, dry then;
2, with high-purity oxidation boron powder levigate to 200 orders with carefully, adding massfraction is the ethanolic soln of 20% resol, is configured to boron oxide-resol slurry, wherein the quality of boron oxide and resol than scope at 3:1;
3, with the boron oxide-resol slip of preparation with crystal pulling method be coated on clean up with back PBN crucible surface, and dry, repeat 3 times with crystal pulling method after, the about 0.15mm of coat-thickness, and fill up the exfoliation layer pit of damage fully;
What 4, will apply boron oxide-resol slip places high-temperature atmosphere furnace with back PBN crucible, feeds nitrogen, with 2 ℃/min, is warming up to 400 ℃, and insulation 4h continues to be warming up to 1200 ℃ of insulations 3 hours with 8 ℃/min, and original position generates the BN coating.Naturally cool to room temperature then, with the PBN crucible for preparing behind the internal surface sanding and polishing after the reparation.The newly-generated about 0.05mm of repair layer thickness.
PBN crucible after continue to use repairing carries out VGF (VGF) GaAs single crystal growing, uses 3 times after, find that the repair layer major part peels off, but former PBN crucible part internal surface does not have newfound peeling off, and carries out the reparation of the 4th surface.
1, use acetone, methyl alcohol and deionized water ultrasonic cleaning clean successively on the surface of this PBN crucible, remove the chip and the greasy dirt on surface, dry then;
2, with high-purity oxidation boron powder levigate to 200 orders with carefully, adding massfraction is the ethanolic soln of 20% resol, is configured to boron oxide-resol slurry, wherein the quality of boron oxide and resol than scope at 1:1;
3, with the boron oxide-resol slip of preparation with crystal pulling method be coated on clean up with back PBN crucible surface, and dry, repeat 3 times with crystal pulling method after, the about 0.15mm of coat-thickness, and fill up the exfoliation layer pit of damage fully;
What 4, will apply boron oxide-resol slip places high-temperature atmosphere furnace with back PBN crucible, feeds nitrogen, with 2 ℃/min, is warming up to 400 ℃, and insulation 4h continues to be warming up to 1200 ℃ of insulations 3 hours with 8 ℃/min, and original position generates the BN coating.Naturally cool to room temperature then, with the PBN crucible for preparing behind the internal surface sanding and polishing after the reparation.The newly-generated about 0.05mm of repair layer thickness.
Continue to use the PBN crucible after repairing to carry out VGF (VGF) GaAs single crystal growing; After using 2 times; Discovery repair layer major part is peeled off; Peel off than big area at former PBN crucible part internal surface newly discovered 2 places, and area is about 30mm * 30mm and 40mm * 50mm, carries out the 5th surface and repair.
1, use acetone, methyl alcohol and deionized water ultrasonic cleaning clean successively on the surface of this PBN crucible, remove the chip and the greasy dirt on surface, dry then;
2, with high-purity oxidation boron powder levigate to 200 orders with carefully, adding massfraction is the ethanolic soln of 20% resol, is configured to boron oxide-resol slurry, wherein the quality of boron oxide and resol than scope at 4:1;
3, with the boron oxide-resol slip of preparation with crystal pulling method be coated on clean up with back PBN crucible surface, and dry, repeat 3 times with crystal pulling method after, the about 0.15mm of coat-thickness, and fill up the exfoliation layer pit of damage fully;
What 4, will apply boron oxide-resol slip places high-temperature atmosphere furnace with back PBN crucible, feeds nitrogen, with 2 ℃/min, is warming up to 400 ℃, and insulation 4h continues to be warming up to 1200 ℃ of insulations 3 hours with 8 ℃/min, and original position generates the BN coating.Naturally cool to room temperature then, with the PBN crucible for preparing behind the internal surface sanding and polishing after the reparation.The newly-generated about 0.05mm of repair layer thickness.
Continue to use the PBN crucible after repairing to carry out VGF (VGF) GaAs single crystal growing; After using 3 times, discovery repair layer major part is peeled off thicker the peeling off in former PBN crucible part internal surface exfoliation newly discovered 1 place; Area is about 10mm * 10mm; Thickness is about 0.7mm, and is for guaranteeing the safety of GaAs single crystal growth process, that this PBN crucible is discarded.
After adopting this usefulness back PBN crucible surface restorative procedure, this PBN crucible has used 5 subsurface reparations altogether, and accumulative total is used this PBN crucible 4+4+3+3+2+3=19 time, has increased than the access times that originally do not adopt the surperficial PBN crucible of repairing.
Embodiment 2:
The PBN crucible of 6 inches of diameters, wall thickness 1.5mm is used for VGF (VGF) growth GaAs monocrystalline.
After using 4 times continuously, the PBN crucible finds that inner surface of crucible exists the layering of 1 place to peel off, the about 15mm * 20mm of area, the about 0.1mm of thickness.It is carried out the 1st subsurface reparation.
1, use acetone, methyl alcohol and deionized water ultrasonic cleaning clean successively on the surface of this PBN crucible, remove the chip and the greasy dirt on surface, dry then;
2, with high-purity oxidation boron powder levigate to 200 orders with carefully, adding massfraction is the ethanolic soln of 10% resol, is configured to boron oxide-resol slurry, wherein the quality of boron oxide and resol than scope at 5:1;
3, the boron oxide-resol slip with preparation is coated on the internal surface with back PBN crucible that cleans up with spin-coating method, and dry, after spin-coating method repetition 1 time, and the about 0.1mm of coat-thickness, and fill up the exfoliation layer pit of 1 place damage fully;
What 4, will apply boron oxide-resol slip places high-temperature atmosphere furnace with back PBN crucible, feeds nitrogen, with 3 ℃/min, is warming up to 350 ℃, and insulation 5h continues to be warming up to 1250 ℃ of insulations 2 hours with 10 ℃/min, and original position generates the BN coating.Naturally cool to room temperature then, with the PBN crucible for preparing behind the internal surface sanding and polishing after the reparation.The newly-generated about 0.05mm of repair layer thickness.
Continue to use the PBN crucible after repairing to carry out VGF (VGF) GaAs single crystal growing; After using 4 times, find that repair layer partly peels off, peel off at former PBN crucible part internal surface newly discovered 1 place; Area is about 20mm * 30mm, carries out the 2nd subsurface reparation.
1, use acetone, methyl alcohol and deionized water ultrasonic cleaning clean successively on the surface of this PBN crucible, remove the chip and the greasy dirt on surface, dry then;
2, with high-purity oxidation boron powder levigate to 200 orders with carefully, adding massfraction is the ethanolic soln of 10% resol, is configured to boron oxide-resol slurry, wherein the quality of boron oxide and resol than scope at 2:1;
3, the boron oxide-resol slip with preparation is coated on the internal surface with back PBN crucible that cleans up with spin-coating method, and dry, after spin-coating method repetition 1 time, and the about 0.1mm of coat-thickness, and fill up the exfoliation layer pit of damage fully;
What 4, will apply boron oxide-resol slip places high-temperature atmosphere furnace with back PBN crucible, feeds nitrogen, with 3 ℃/min, is warming up to 350 ℃, and insulation 5h continues to be warming up to 1250 ℃ of insulations 2 hours with 10 ℃/min, and original position generates the BN coating.Naturally cool to room temperature then, with the PBN crucible for preparing behind the internal surface sanding and polishing after the reparation.The newly-generated about 0.05mm of repair layer thickness.
Continue to use the PBN crucible after repairing to carry out VGF (VGF) GaAs single crystal growing; After using 3 times, find that repair layer partly peels off, peel off at former PBN crucible part internal surface newly discovered 1 place; Area is about 30mm * 30mm, carries out the 3rd subsurface reparation.
1, use acetone, methyl alcohol and deionized water ultrasonic cleaning clean successively on the surface of this PBN crucible, remove the chip and the greasy dirt on surface, dry then;
2, with high-purity oxidation boron powder levigate to 200 orders with carefully, adding massfraction is the ethanolic soln of 10% resol, is configured to boron oxide-resol slurry, wherein the quality of boron oxide and resol than scope at 3:1;
3, the boron oxide-resol slip with preparation is coated on the internal surface with back PBN crucible that cleans up with spin-coating method, and dry, after spin-coating method repetition 1 time, and the about 0.1mm of coat-thickness, and fill up the exfoliation layer pit of damage fully;
What 4, will apply boron oxide-resol slip places high-temperature atmosphere furnace with back PBN crucible, feeds nitrogen, with 3 ℃/min, is warming up to 350 ℃, and insulation 5h continues to be warming up to 1250 ℃ of insulations 2 hours with 10 ℃/min, and original position generates the BN coating.Naturally cool to room temperature then, with the PBN crucible for preparing behind the internal surface sanding and polishing after the reparation.The newly-generated about 0.05mm of repair layer thickness.
PBN crucible after continue to use repairing carries out VGF (VGF) GaAs single crystal growing, uses 2 times after, find that repair layer partly peels off, former PBN crucible is found 1 place's through check, length is about 20mm, crucible lost efficacy, and this PBN crucible is discarded.
After adopting this usefulness back PBN crucible surface restorative procedure, this PBN crucible has used 3 subsurface reparations altogether, and accumulative total is used this PBN crucible 4+4+3+2=13 time, has increased than the access times that originally do not adopt the surperficial PBN crucible of repairing.
Above embodiment is merely exemplary embodiment of the present invention, is not used in restriction the present invention, and protection scope of the present invention is defined by the claims.Those skilled in the art can make various modifications or be equal to replacement the present invention in essence of the present invention and protection domain, this modification or be equal to replacement and also should be regarded as dropping in protection scope of the present invention.