Summary of the invention
Technical problem to be solved by this invention provides a kind ofly to be had good absorptive thermal radiation, promote the coal dust after-flame, prevents coking and delay energy-saving modified coating of boiler water wall of high temperature corrosion ability and preparation method thereof.The energy-saving modified coating of boiler water wall of the present invention has been improved boiler working cycle state, efficiently solves boiler common and complex problem.
The technical scheme that the present invention solves the problems of the technologies described above is following: the energy-saving modified coating of a kind of boiler water wall comprises following raw materials by weight percent: benzene emulsion 5%~12%, silicon sol 9%~18%, XZ-T002 high-temperature agglomerant 4%~8%, wilkinite 3%~8%, clay 3%~9%, SP 1 3%~25%, chromic oxide 5%~40%, cupric oxide 5%~40%, silit 5%~40%, brown corundum 5%~40%, aluminium sesquioxide 5%~40%, zirconium white 5%~40%, trichroite 5%~20%, dispersion agent 4360.10%~0.3%, AMP-950.08%~0.15%, Texanol ester alcohol 3%~8%, Mierocrystalline cellulose 0.1%~0.3%, deionized water 7.6%~21.65%.
The invention has the beneficial effects as follows: the present invention utilizes the coated material self character, can solve multiple compound problem in the boiler plant, for example water wall coking, and overtemperature of tube wall, high temperature corrosion, ash content carbon is too high, and funnel temperature is too high or the like.
The energy-saving modified coating of boiler water wall of the present invention has good absorptive thermal radiation, promote the coal dust after-flame, prevent coking and delay the ability of high temperature corrosion.After the furnace water cooling wall surface forms coating, can address the problem:
Heat exchange in the 1 balance burner hearth reduces boiler export cigarette temperature, reduces flue gas loss;
2 strengthen coal dust firing, reduce mechanical imperfect combustion loss;
3 effectively prevent the inner coking and slagging problem of burner hearth, delay water wall high temperature corrosion;
4 improve the flexibility of boiler to coal inferior, enlarge the safe operation of the boiler space;
Simultaneously, this technology also has following performance in improving the boiler working cycle:
1 reduces suphtr, reheater desuperheating water flow, reduces pendant superheater coking risk;
2 minimizings are blown grey number of times and are blown grey gas consumption, avoid the high-quality steam waste;
3 reduce heat loss due to exhaust gas and mechanical imperfect combustion loss, increase boiler duty, truly play the effect of energy-saving and emission-reduction;
4 when reducing the coking risk, improves boiler operatiopn safety, reduces the loss of non-programmed halt risk;
5 can enlarge the accommodation of burning low grade coal kind (or mixed-fuel burning proportion), reduce coal-fired cost.
In addition, the energy-saving modified coating of boiler water wall of the present invention in use behind the high temperature sintering through the boiler internal combustion, forms the class ceramic layer of one deck HS and hardness on water wall tube (metal pipe-wall) surface, can effectively avoid being washed away by fuel and dust.Add the trichroite filler simultaneously in the coating and effectively regulate the coefficient of thermal expansion of coating; Coefficient of thermal expansion and boiler steel coefficient of thermal expansion (1.2 * 10-5m/ ℃) are close; The adhesion strength of coating and metal pipe-wall is big; Guaranteed not crack, do not come off in the coating use, strengthened the absorptive thermal radiation ability of boiler water wall, strengthened the after-flame effect of fuel.Coating of the present invention is 1%~3% to the station boiler energy-saving effect, and the industry boiler energy-conservation effect is 3%~8%; Coking and high temperature corrosion to boiler simultaneously improves significantly, and improves the boiler operatiopn security.Once spray time limit of service and be not less than 3 years.
Said XZ-T002 high-temperature-resistant adhesive is a kind of high-temperature resistant coating; This kind coating can anti-1200 ℃ even higher temperature; Can be used as coated materials such as pottery, glass, metal; Also can be used as tackiness agents such as pottery, glass, metal, be widely used in industrial circles such as metallurgy, petroleum industry, Natural gas extraction, aerospace.
Salient features is following:
1. outward appearance: the liquid that oyster white is thick.
2. content: >=90%.
3. but the highest heatproof degree: 1800 ℃.
4. surface drying: 0.5 hour.
5. minimum recoat interval: 2 hours.
6. hardness: 5H
7. good oil resistance; Acid-fast alkali-proof property.
Said wilkinite (Bentonite) is to be main moisture clay pit with the smectite.The chemical ingredients of smectite is: (Al
2, Mg
3) Si
4O10 OH
2NH
2O calls and is amargosite; Bentonite; Otaylite.
Wilkinite be a kind of clay rock, also claim the smectite clay rock, often contain a small amount of illite, kaolinite, halloysite, chlorite, zeolite, quartz, feldspar, calcite etc.; Be generally white, faint yellow, be light gray, light green, pink, brown red, brick red, grey black etc. again because of iron-holder changes; Tool wax shape, earthy or oily luster; Loose as the soil that wilkinite has, what also have is fine and close hard.Main chemical compositions is silicon-dioxide, aluminium sesquioxide and water, also contains elements such as iron, magnesium, calcium, sodium, potassium, Na
2O and CaO content are quite big to bentonitic physicochemical property and process technology performance influence.Montmorillonite mineral belongs to oblique system, is the earthy block usually, and white is with pale red, light green, yellowish isochrome sometimes.Gloss is dim.Hardness 1~2, density 2~3g/cm3.Press kind, content and the layer charge size of smectite exchangeable cation; Wilkinite can be divided into sodium bentonite (alkaline soil), calcium-base bentonite (alkaline earth property soil), natural bleaching soil (sour earth or acidic white earth), and wherein calcium-base bentonite comprises calcium sodium base and calcium magnesium base etc. again.Wilkinite has strong water absorbability and swelling property, adsorbable 8~15 times to the water yield of own vol, volumetric expansion can reach several times to 30 times; In water medium, can be dispersed into as a form of gel and suspension, this medium solution has certain glutinousness, variability and oilness; Stronger CEC is arranged; All gases, liquid, organic substance are had certain adsorptive power, and maximal absorptive capacity can reach 5 times of weight to self; The admixture of it and water, mud or fine sand has plasticity-and agglutinating value(of coal); Have surface-active acid bleaching soil and can adsorb colored ion.
Wilkinite (smectite) is owing to there is good physical and chemical performance; Can do sticker, suspension agent, thixotropic agent, stablizer, purification and decoloration agent, casting resin, feed, catalyzer etc.; Be widely used in fields such as agricultural, light industry and makeup, medicine, so smectite is a kind of broad-spectrum natural minerals.
Said brown corundum, popular name is claimed silicon carbide again, is the brown diamantine that in electric furnace, makes through melting reduction with alumina, carbon materials, three kinds of raw materials of iron filings, so be this name.The palm fibre corundum is to be main raw material with bauxitic clay, coke (hard coal), in electric arc furnace, forms through pyrotic smelting, and main chemical compositions is AL
2O
3, TiO
2Ring contains a spot of SiO
2And Fe
2O
3Deng, microhardness HV1800-2200, toughness is higher than SiC, with the grinding tool that it is processed, is suitable for the anti-higher metal of grinding, like various general steel, malleable iron, hard bronze etc., also can make high grade refractory.
The performance of said brown corundum is following:
Physicals: crystalline form trigonal system;
Chemical property: both sexes;
With acid-respons: in chloroazotic acid He in the hydrofluoric acid, corrosion is arranged slightly;
With alkali reaction: only respond slightly with the highly basic hot soln;
Redox effect: not;
Density: 3.90g/cm3;
Hardness: exert spectrum hardness 2000-2200Kg/mm2, Mohs' hardness 9.0;
Color: dark-brown, calcining back color is dark blue;
Fusing point: 2250C;
Maximum operation (service) temperature: 1900C;
Specific heat: (Ca l/g.C) 0.26 (20-90C);
Heat-conduction coefficient room temperature 900C;
(Cal/cm3.sec.C);
Refractive index: e=1.760w=1.768 (Na line).
Said trichroite (iolite) is a kind of silicate minerals, and it can be colourless, but has light blue or lilac, vitreous luster usually.Trichroite originates in schist, leaf gneiss and the alteration volcanic rock, is used for refractory materials.
The chemical name 2-amino-2-methyl-1-propanol of said AMP-95, structural formula are (CH
3)
3C (NH
2) CHB0H.Molecular weight 89.14.Colourless transparent liquid, specific density 0.942.Zero pour-2 ℃.Viscosity (25~C) 147mPa.s, flash-point (closed-cup) 83~C.PH value (the 0.9%AMP-95 aqueous solution) 11.3.Effective constituent 95%.Flammable.Nontoxic.
The chemical name of said Texanol ester alcohol is 2,2,4-trimethylammonium-1.3 pentanediol mono isobutyrate, and Texanol ester alcohol is the film coalescence aid that uses in a kind of rubber-emulsion paint, volatilization is slow, and is water insoluble.It can give the characteristic of the many excellences of coating, as: scrub resistance, color developing, stability in storage etc.It is the good film coalescence aid of polymer emulsion, and stability to hydrolysis is high, can be used for the emulsion of many inhomogeneity row, and look is drawn together the ACRYLIC EMULSION of high pH value.
On the basis of technique scheme, the present invention can also do following improvement.
Further, said Mierocrystalline cellulose is Walocel MT 20.000PV and/or Natvosol.
Further, to draw pH value be 6.0~6.5 to said deionized water.
Further, said silicon sol, XZ-T002 high-temperature agglomerant, wilkinite, clay, SP 1, chromic oxide, cupric oxide, silit, brown corundum, aluminium sesquioxide, zirconium white, trichroite, dispersion agent 436, AMP-95, Texanol ester alcohol and cellulosic granularity are 1150 orders~1250 orders.
Another technical scheme that the present invention solves the problems of the technologies described above is following:
The preparation method of the energy-saving modified coating of a kind of boiler water wall may further comprise the steps:
1) the dimension element is put into deionized water and is hydrolyzed, and adds dispersion agent, wilkinite, silicon sol, benzene emulsion then successively, and then adds AMP-95, the adjustment pH value, and carry out being stirred to the first time evenly, obtain mixture A;
2) add XZ-T002 high-temperature agglomerant, clay, SP 1, chromic oxide, cupric oxide, silit, brown corundum, aluminium sesquioxide, zirconium white and trichroite among the mixture A that in step 1), obtains; Disperse; And then adding Texanol ester alcohol; Carry out being stirred to the second time evenly, promptly get the energy-saving modified coating of said boiler water wall;
Wherein, the mass percent of said benzene emulsion, silicon sol, XZ-T002 high-temperature agglomerant, wilkinite, clay, SP 1, chromic oxide, cupric oxide, silit, brown corundum, aluminium sesquioxide, zirconium white, trichroite, dispersion agent 436, AMP-95, Texanol ester alcohol, Mierocrystalline cellulose and deionized water pH value is 5%~12%: 9%~18%: 4%~8%: 3%~8%: 3%~9%: 3%~25%: 5%~40%: 5%~40%: 5%~40%: 5%~40%: 5%~40%: 5%~40%: 5%~20%: 0.10%~0.3%: 0.08%~0.15%: 3%~8%: 0.1%~0.3%: 7.6%~21.65%.
Further, in step 1), said pH value is 7.5~8.5.
Further, in step 2) in, it is said that to carry out the dispersive time be 45~50 minutes.
The performance index of the energy-saving modified coating of boiler water wall of the present invention are following:
Refractoriness: be not less than 1500 ℃;
Linear expansivity is 0.9~1.3 * 10
-5M/ ℃;
800 ℃ of condition lower semisphere emittance: >=87;
Unit weight: 1.5~2.2g/cm
3
Construction technology of the present invention is following:
Collection slag, dust, corrosion to the water wall surface are cleared up;
Brush or spray this coating and form coating;
Coat-thickness is controlled at 50~120 μ m;
Under the condition of non-heating, carry out drying;
Carrying out a stove after the drying heats up.
Embodiment
Below principle of the present invention and characteristic are described, institute gives an actual example and only is used to explain the present invention, is not to be used to limit scope of the present invention.
Embodiment 1
The energy-saving modified coating of a kind of boiler water wall comprises following raw materials by weight percent:
Trichroite: 8%;
SP 1: 5%;
Palm fibre corundum: 15%;
Aluminium sesquioxide: 6%;
Cupric oxide: 5%;
Zirconium white: 6%;
Benzene emulsion: 7%;
Silicon sol: 6%;
XZ-T002 high-temperature agglomerant: 6%;
Wilkinite: 4%;
Clay: 5%;
Dispersion agent 436:0.15%;
AMP-95:0.1%;
Texanol ester alcohol: 5%;
Walocel MT 20.000PV: 0.1%;
Deionized water: 21.65%.
The preparation method is following:
At first be ready to the said raw material among the embodiment 1; Then,
Mierocrystalline cellulose is put into deionized water be hydrolyzed, add dispersion agent, wilkinite, silicon sol, benzene emulsion then successively, and then add AMP-95, adjustment pH value to 7.5, and carry out being stirred to the first time evenly, obtain mixture A; In mixture A, add XZ-T002 high-temperature agglomerant, clay, SP 1, chromic oxide, cupric oxide, silit, brown corundum, aluminium sesquioxide, zirconium white and trichroite again; Disperseed 45 minutes; And then adding Texanol ester alcohol; Carry out being stirred to the second time evenly, promptly get the energy-saving modified coating of said boiler water wall.
Embodiment 2
The energy-saving modified coating of a kind of boiler water wall comprises following raw materials by weight percent:
Trichroite: 11%;
Silit: 5%;
Palm fibre corundum: 15%;
Aluminium sesquioxide: 6%;
Cupric oxide: 5%;
Zirconium white: 8%;
Benzene emulsion: 8%;
Silicon sol: 8%;
XZ-T002 high-temperature agglomerant: 5%;
Wilkinite: 3%;
Clay: 5%;
Dispersion agent 436:0.15%;
AMP-95:0.15%;
Texanol ester alcohol: 5%;
Natvosol: 0.1%;
Deionized water: 15.6%.
The preparation method is following:
At first be ready to the said raw material among the embodiment 2; Then,
Mierocrystalline cellulose is put into deionized water be hydrolyzed, add dispersion agent, wilkinite, silicon sol, benzene emulsion then successively, and then add AMP-95, adjustment pH value to 8.5, and carry out being stirred to the first time evenly, obtain mixture A; In mixture A, add XZ-T002 high-temperature agglomerant, clay, SP 1, chromic oxide, cupric oxide, silit, brown corundum, aluminium sesquioxide, zirconium white and trichroite again; Disperseed 50 minutes; And then adding Texanol ester alcohol; Carry out being stirred to the second time evenly, promptly get the energy-saving modified coating of said boiler water wall.
Embodiment 3
The energy-saving modified coating of a kind of boiler water wall comprises following raw materials by weight percent:
Trichroite: 6%;
Palm fibre corundum: 20%;
Aluminium sesquioxide: 6%;
Zirconium white: 8%;
Chromic oxide: 7%;
Benzene emulsion: 8%;
Silicon sol: 7%;
XZ-T002 high-temperature agglomerant: 8%;
Wilkinite: 3%;
Clay: 7%
Dispersion agent 436:0.15%;
AMP-95:0.15%;
Texanol ester alcohol: 4%;
Walocel MT 20.000PV: 0.1%;
Deionized water: 7.6%.
The preparation method is following:
At first be ready to the said raw material among the embodiment 3; Then,
Mierocrystalline cellulose is put into deionized water be hydrolyzed, add dispersion agent, wilkinite, silicon sol, benzene emulsion then successively, and then add AMP-95, adjustment pH value to 8, and carry out being stirred to the first time evenly, obtain mixture A; In mixture A, add XZ-T002 high-temperature agglomerant, clay, SP 1, chromic oxide, cupric oxide, silit, brown corundum, aluminium sesquioxide, zirconium white and trichroite again; Disperseed 47 minutes; And then adding Texanol ester alcohol; Carry out being stirred to the second time evenly, promptly get the energy-saving modified coating of said boiler water wall.
More than the concrete numerical value enumerated among three embodiment be the preferred value of the numerical range of the raw material mentioned in the specification sheets, the numerical value in the numerical range of the raw material of in specification sheets, mentioning all can be realized, enumerate no longer one by one at this.
Below further prove the performance of the energy-saving modified coating of boiler water wall through actual test.
1, case 1
Ltd of XXX hot working research institute tests this technology.Test result shows: " through test; the water cooling tube that is covered with the Fa Ermaite energy-saving material is superior to contrast pipe 7.89% to the hot average absorption effect of hyperthermia radiation; the Fa Ermaite energy-saving material is applied to boiler water wall, can improve heat exchange effect in the stove, should have influence on exhaust gas temperature; and then improve boiler thermal output, advise using at station boiler.
This test shows: after applying the energy-saving modified coating of boiler water wall of the present invention, can improve water wall and absorb photothermal ability in the stove.The water wall tube heat absorption increases, and boiler duty also can correspondingly increase.Simultaneously, heat loss due to exhaust gas (heat of waste) also can correspondingly reduce, thereby improves boiler thermal output, save energy.
2, case 2
XXXX Guangdong can electric power development company can generate electricity in Guangdong to this technology and compare the thermo-efficiency test before and after the #1 stove transformation of XX power plant of Ltd; And energy-saving effect made following evaluation: " DG420/13.7-II2 D-type boilerD; under operating mode 1 (101KW) and two kinds of operating mode situation of operating mode 2 (132KW) carries out boiler thermal output contrast test before and after the reducing energy consumption.The imperfect combustion loss Q4 of machinery is 5.75% and 4.10% before transforming; Be 4.25% and 3.44% after the transformation, reduced by 1.5% and 0.55%; Heat loss due to exhaust gas Q2 is 5.38% and 5.82% before transforming, and is 5.18% and 5.29% after the transformation, has reduced by 0.2% and 0.53%; Thereby realized the significantly raising of boiler thermal output generally, under two operating modes, improved 1.72% and 1.07% respectively ".
This test shows: after the energy-saving modified coating of this coating invention boiler water wall, reach the effect that reduces funnel temperature and strengthen coal dust after-flame degree really.Carrying out under two kinds of operating modes under the strictness test, boiler thermal output all improves significantly, and has verified that also the present invention's thermo-efficiency in station boiler is used improves this actual effect of 1%~3%.
Simultaneously, XX boiler of power plant operating management department also to this technology for preventing coking, improve boiler operatiopn security aspect and affirm; Coking was serious before the #1 stove was transformed; Operate steadily after the transformation, blowing out fed to boiler thorax is observed, and does not have coking on the furnace wall cooling basically.And the #2 stove that the same terms moves down is serious because of coking, and the bulk coke button falls, and causes non-programmed halt 3 times.
These practical situation have fully shown coating of the present invention in the effect that prevents aspect the boiler coke, and the application of further having proved coating of the present invention can improve the boiler operatiopn security.
3, case 3
Following evaluation is made to this technology by the thermoelectric ltd of XXXXXX before and after #2 boiler (model SG-1025/17.5-M729) is transformed: " this improvement project to the boiler overall operation security played active effect; the effect that boiler is prevented coking is very obvious; the also suitable high temperature corrosion that has slowed down water wall; and enlarged to mix and burn the space, under the situation of going into stove coal variation, continues to ensure the safe operation of boiler.Simultaneously, this improvement project has also been brought certain energy saving economy benefit.Transform the back funnel temperature and decrease, again, suphtr desuperheating water input all has minimizing.Boiler efficiency also improves.”
The thermoelectric ltd of XXXXXX belongs to local construction, and this coating real area only is 25% of the complete construction area of water wall.But this small portion coating has still obtained obvious effects: prevent that the coking effect is obvious; After applying this coating, water wall high temperature corrosion attenuate degree be not applying coating 1/3, effect is obvious.Simultaneously, only the coating of this small portion to reducing funnel temperature, reduces suphtr, reheater desuperheating water flow, has also produced effect,
In a word, can find out that from each the case contrast of above reality the energy-saving modified coating of this boiler water wall has following advantage:
1 reduces mechanical imperfect combustion loss, improves coal-fired after-flame degree.
2 improve the water wall caloric receptivity, reduce heat loss due to exhaust gas.
3 prevent coking, delay high temperature corrosion, improve boiler operatiopn safety.
4 improve boiler thermal output, realize energy-saving and emission-reduction.
The above is merely preferred embodiment of the present invention, and is in order to restriction the present invention, not all within spirit of the present invention and principle, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.