CN102773197A - Vacuum impregnating machine - Google Patents
Vacuum impregnating machine Download PDFInfo
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- CN102773197A CN102773197A CN2011101809664A CN201110180966A CN102773197A CN 102773197 A CN102773197 A CN 102773197A CN 2011101809664 A CN2011101809664 A CN 2011101809664A CN 201110180966 A CN201110180966 A CN 201110180966A CN 102773197 A CN102773197 A CN 102773197A
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Abstract
The invention discloses a vacuum impregnating machine, which is invented by solving the problems in the conventional impregnating machine that workers are dangerous in utilization, insulating paint of a painted work piece does not impregnate in a vent of a varnished wire and scratches generated in a machining process, and the manual all-process control is complex. The vacuum impregnating machine comprises a lower rack, an impregnating device, a vacuum pump, an oil pressure pump, an upper rack, a sealing cover mounted on the lower surface of the upper rack, a control system and an oil storage tank; the lower rack consists of an oil impregnation cavity and a storage cabinet; the vacuum pump and the oil pressure pump are arranged inside the storage cabinet; the oil impregnation cavity is sealed by using the sealing cover; the oil storage tank is communicated with the impregnating device; and the control system can control the vacuum pump and the upper rack to translate and lift, the impregnating device to lift and the oil storage tank. The vacuum impregnating machine provided by the invention uses full-intelligent control; and the oil impregnation process uses vacuum treatment, so that the working intensity of the staff is greatly reduced, the stability of the painted work piece is improved, the density of the insulating layer is improved, and the paint waste is reduced.
Description
Technical field
The present invention relates to a kind of miniature workpiece carried out the device of japanning, be specifically related to a kind of vacuum impregnation machine.
Background technology
For make some workpiece have antirust, improve effect such as dielectric strength, just need be to workpiece carry out japanning processing, other special workpieces; Be formed by stacking the multilayer silicon steel sheet like miniature transformer; But have minim gap therebetween again, the noise when insulating with the work of reduction transformer between the silicon steel sheet for making just needs the more urushoil processing of precision, and traditional treatment method is to adopt manual work; There are problems such as inefficiency, japanning is inhomogeneous, processing is not comprehensive in manual work; Some impregnation machines are also arranged on the market at present, and its structure is that impregnating vessel combines the storage paint can mostly, and is what time not enough below its structure exists:
1. paint is mainly dredged between the paint can in immersion oil jar and storage against atm difference, uses a pipeline to connect between wherein, and long-term conveying paint channel time length can be solidified, the inconvenience cleaning;
In the urushoil process owing to the immersion oil jar do not have specially treated cause the japanning workpiece often because of have air sneak into japanning insecure and handle after workpiece quality inconsistent;
3. the lid of immersion oil jar also all is a flip designs, if do not note lid during workman's open and close lid not against good, lid can be pounded the workman, shine into danger;
4. each operation of Artificial Control, its dipping lacquer time is controlled inaccurate, waste of manpower management;
5. the urushoil jar is in sealing state during immersion oil, and the workman can't observe the urushoil situation in the urushoil jar;
To sum up state, still there are many defectives in existing impregnation machine, still has necessity of further improvement.
Summary of the invention
The invention provides the impregnation machine that the processing of a kind of a whole set of urushoil process intelligent, good paint dipping effect, its dipping lacquer process can be observed at any time.
In order to reach above-mentioned purpose of design, the technical scheme that the present invention adopts is following:
A kind of vacuum impregnation machine comprises: lower bearing bracket, contain bath unit, vavuum pump, oil pressure pump and seal cover; Said lower bearing bracket is made up of immersion oil chamber and article placing cabinet; Vavuum pump, oil pressure pump are located in the article placing cabinet, and said lower bearing bracket end face is provided with guide rail structure, also are provided with one with respect to guide rail structure and prolong the upper spider that the guide rail direction moves; Upper spider is realized moving forward and backward through a flat-removing air cyclinder; Aforementioned seal cover is located at the upper spider bottom surface, and upper bracket also is provided with the lift cylinder of interlock seal cover, and this lift cylinder is at least one;
Contain bath unit and comprise position-limited rack, food tray and lowering or hoisting gear, said position-limited rack is fixed in inner chamber upper end, immersion oil chamber periphery, and the food tray size is corresponding with the immersion oil chamber, and lowering or hoisting gear acts on food tray;
The immersion oil chamber has vavuum pump bleeding point and and advances atmospheric air port, corresponding vavuum pump bleeding point and advance atmospheric air port and be provided with motor-driven valve.
Further, the vacuum impregnation machine also is provided with an oil storage tank, and bottom, oil storage tank pipeline connection immersion oil chamber is provided with an electronic valve on pipeline, and oil storage tank comprises an oil storage tank oil pressure pump and a thermostat at least.
Further; This vacuum impregnation machine also comprises the control system that a pair of complete machine running is controlled; This control system comprises input block and the display unit that PLC Control Component, corresponding PLC Control Component are provided with; Said input block is keyboard or touch-screen, and display unit is a display screen, and the PLC Control Component is controlled following assembly at least:
Vavuum pump, oil pressure pump, the flat-removing air cyclinder of upper spider, lift cylinder, the hoist cylinder of lowering or hoisting gear, corresponding vavuum pump bleeding point and advance the motor-driven valve that atmospheric air port is provided with, the oil storage tank oil pressure pump in the oil storage tank, the motor-driven valve on the connecting pipeline;
Further, the control command of said control system comprises:
The control that the emergency shutdown of main frame, upper bracket move forward and backward and seal cover goes up and down, the control that vacuumizes for the first time; Fill for the first time atmosphere control, vacuumize control for the second time, fill atmosphere control for the second time; Food tray goes up and down to control; Oil storage tank cross oil control, the control of oil storage tank thermostat, and the automatic ordering control of mentioned order and surmount control.
Further; The outside of said oil storage tank also is provided with the heat-insulation layer of processing with constant-temp material; Heat-insulation layer is placed on the oil storage tank outer wall, and the oil tank intracavity bottom also is provided with a heating rod, and thermostat comprises a motor and interlock motor at least and is arranged at the vane of oil storage tank inner chamber bottom.
Further, also be provided with one on the seal cover and be used for the illuminating lamp that immersion oil chamber interior lighting is used, seal cover has through hole to the socket size of illuminating lamp, and through hole contrast bright lamp carries out spacing setting.
Further, also have one on the said immersion oil chamber and observe through hole, observe through hole and it is sealed with a transparent material.
Further, the said lowering or hoisting gear that contains bath unit comprises hoist cylinder and food tray support, and food tray support and food tray bottom fix, and the food tray support is connected with hoist cylinder through an adpting flange.
Further, the said position-limited rack cross section that contains bath unit is the bending of approximate " L " shape, and the bending terminal part also extends a upwards bending, forms its position-limited rack of a groove and carries out spacing to the lifting position of food tray.
The present invention provides the beneficial effect of vacuum impregnation machine to be: adopt a whole set of immersion oil operation of PLC Based Intelligent Control; Greatly reduce workman's working strength; Operating efficiency is provided, the danger that lid adopts the translation sealing mechanism to avoid the workman to produce opening lid fully, illuminating lamp, observation through hole can let the staff observe the immersion oil situation at any time; " L " shape bending design of position-limited rack can not only go up and down to carry out effectively spacing to seal cover and food tray; Simultaneously can guarantee also to hang over that workpiece can not come off in the bending groove, oil storage tank is provided with thermostat, heat-insulation layer and heating rod, has guaranteed that paint can not freezed to death in winter, coagulation problem.
Description of drawings
Fig. 1 is an overall structure sketch map of the present invention;
Fig. 2 is a front section view of the present invention.
The specific embodiment
Do detailed description below in conjunction with the Figure of description specific embodiments of the invention.Obviously, described embodiment only is a part of embodiment of the present invention, and other embodiment that those skilled in the art is obtained under the prerequisite of not paying creative work belongs to protection scope of the present invention.
As shown in Figure 1, the host machine part of vacuum impregnation machine provided by the invention comprises lower bearing bracket 1, contains bath unit 6, oil pressure pump 2, vavuum pump 3, seal cover 4 and upper spider 5, and lower bearing bracket is made up of immersion oil chamber 11 and article placing cabinet 12; Oil pressure pump 2, vavuum pump 3 are put in the article placing cabinet 12; Immersion oil chamber 11 has vavuum pump bleeding point 111 and and advances atmospheric air port 112, corresponding vavuum pump bleeding point 11 and advance atmospheric air port 112 and be provided with motor-driven valve, in immersion oil chamber 11 and the left and right two edges axial location of article placing cabinet 12 end faces be provided with guide rail 13; The corresponding guide rail position in upper spider 5 bottoms is provided with driving wheel 51; The lower bearing bracket rear end is provided with a flat-removing air cyclinder 52, and the push rod front end of flat-removing air cyclinder 52 is connected with a motion bar 53, and the front end of the other end of motion bar 53 and upper spider 5 is fixed; Seal cover 4 is located at the basal surface position of upper spider 5; Upper spider 5 bottom surfaces are provided with the stopper slot that is used for against living seal cover 4, and seal cover 4 vertically moves through one group of lift cylinder 41 that is arranged on upper spider, and one group of lift cylinder 41 that said drive seal cover 4 vertically moves is four (quantity of lift cylinder also can be set according to concrete needs); Four lift cylinders 41 are arranged at respectively on four corners of upper spider 5; The position upper spider 5 that is provided with to lift cylinder 41 is provided with lift cylinder push rod 42, and during work, guide rail 13 directions that flat-removing air cyclinder 52 promotion upper spiders 5 prolong on article placing cabinet 12 and the immersion oil chamber 11 move; When upper spider 5 moved to immersion oil chamber 11 back-end locations, four lift cylinders 41 drove seal cover 4 and descend hydrodynamic reciprocating sealing immersion oil chamber 11 mutually; Also be provided with one on the seal cover 4 and be used for the illuminating lamp 43 that immersion oil chamber 11 interior lightings are used, the socket size of seal cover 4 corresponding illuminating lamps 43 has through hole, and through hole contrast bright lamp 43 carries out spacing; The upper end in immersion oil chamber 11 also has one and observes through hole 113, observes through hole 113 usefulness one transparent material it is sealed;
The said bath unit 6 that contains comprises position-limited rack 61, food tray 62 and lowering or hoisting gear 63; Position-limited rack 61 is fixed in immersion oil chamber 11 inner chamber upper end peripheries, and position-limited rack 61 is the bending of approximate " L " shape, and the bending terminal part also extends a upwards bending; Its whole groove that forms; Food tray 62 sizes are complementary with immersion oil chamber 11 inner chambers, and food tray 62 moves up and down through lowering or hoisting gear 63, and said lowering or hoisting gear 63 includes a food tray support 631 and a hoist cylinder 632; Food tray support 631 is fixed on food tray 62 bottoms, and food tray support 631 is connected to a fixed through an adpting flange and hoist cylinder 632;
Vacuum impregnation machine provided by the invention also is provided with an oil storage tank 7; This oil storage tank 7 and immersion oil chamber 11 bottom pipeline connections, pipeline is provided with motor-driven valve, and oil storage tank 7 comprises an oil storage tank oil pressure pump and a thermostat at least; Thermostat comprises a motor at least and connects motor and be arranged at the vane 71 of oil storage tank intracavity bottom; The outside of said oil storage tank 7 also is provided with the heat-insulation layer of processing with insulation material 72, and heat-insulation layer 72 is placed on oil storage tank 7 outer walls, and oil storage tank 7 intracavity bottoms also are provided with a heating rod 73;
Vacuum oil immersion machine of the present invention turns round to complete machine through a control system and controls; This control system comprises that PLC Control Component, corresponding PLC are provided with input block and display unit; Said input block is keyboard or touch-screen; Display unit is a display screen, and the PLC Control Component is controlled following assembly at least:
Vavuum pump, the translation dynamic air cylinder of upper spider, four lift cylinders, the hoist cylinder of lowering or hoisting gear, corresponding vavuum pump bleeding point and advance the motor-driven valve that atmospheric air port is provided with, the oil storage tank oil pressure pump in the oil storage tank, the motor-driven valve on the connecting pipeline;
Control command in the said control system comprises: the control that the emergency shutdown of main frame, upper bracket move forward and backward and seal cover goes up and down, the control that vacuumizes for the first time; Fill for the first time atmosphere control, vacuumize control for the second time, fill atmosphere control for the second time; Food tray goes up and down to control, and the oil of crossing of oil storage tank is controlled; And the automatic ordering of mentioned order control and surmount control.Concrete operation instruction:
With loop wheel machine work rest be placed on spacing on, through step and time length that the control system regulates immersion oil, start button is controlled the completion dipping lacquer through the PLC control module to other unit pieces, wherein a kind of dipping lacquer concrete steps of impregnation machine are as follows:
1. when flat-removing air cyclinder drove top, upper bracket to immersion oil chamber, lift cylinder started the drive seal cover immersion oil chamber is sealed fully;
2. after the sealing well of immersion oil chamber, start oil storage tank and advance lacquer;
3. advance the motor-driven valve of opening vavuum pump after lacquer is accomplished automatically; Be evacuated down to the vacuum that configures technological requirement; Discharge the air of workpiece the inside and moisture outside the immersion oil chamber this moment, starts lowering or hoisting gear simultaneously and drive food tray and rise to the position-limited rack below workpiece is dipped in the middle of the insulated paint fully.
4. workpiece is immersed in the insulated paint, begins to calculate the vacuum soak time automatically, and the time one arrives, and food tray descends, and workpiece leaves liquid level.
5. after workpiece lifts away from out liquid level; Oil dripping is after tens seconds under vacuum state, and the motor-driven valve that advances atmospheric air port is opened automatically and filled atmosphere (can select whether to need secondary vacuum after charging atmosphere, secondary fills atmosphere; Secondary vacuum; It is to be used for accelerating oil dripping speed that secondary fills atmosphere, reduces paint waste) door opens, and hangs out the completion dipping lacquer to workpiece.
6. after workpiece was accomplished dipping lacquer, the motor-driven valve that oil storage tank connects on the immersion oil lumen road was opened, and the oil pressure pump of oil storage tank is taken out lacquer, took out lacquer and finished the back through carrying out regular constant temperature the heat time heating time of the mixing time set and heating rod;
7. after workman's per tour time end, must the oil of immersion oil cylinder the inside be extracted in the constant temperature oil storage cylinder and stir, in order to avoid deposition is solidified.
What should explain at last is: above embodiment only is used to explain technical scheme of the present invention, but not to its restriction; Although with reference to previous embodiment the present invention is specified, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these are revised or replacement, do not make the spirit and the scope of the essence disengaging various embodiments of the present invention technical scheme of relevant art scheme.
Claims (9)
1. a vacuum impregnation machine comprises: lower bearing bracket, contain bath unit, vavuum pump, oil pressure pump and seal cover, said lower bearing bracket is made up of immersion oil chamber and article placing cabinet, and vavuum pump, oil pressure pump are located in the article placing cabinet, it is characterized in that:
Said lower bearing bracket end face is provided with guide rail structure; Also be provided with one with respect to guide rail structure and prolong the upper spider that the guide rail direction moves; Upper spider is realized moving forward and backward through a flat-removing air cyclinder; Aforementioned seal cover is located at the upper spider bottom surface, and upper bracket also is provided with the lift cylinder of interlock seal cover, and this lift cylinder is at least one;
Contain bath unit and comprise position-limited rack, food tray and lowering or hoisting gear, said position-limited rack is fixed in inner chamber upper end, immersion oil chamber periphery, and the food tray size is corresponding with the immersion oil chamber, and lowering or hoisting gear acts on food tray;
The immersion oil chamber has vavuum pump bleeding point and and advances atmospheric air port, corresponding vavuum pump bleeding point and advance atmospheric air port and be provided with motor-driven valve.
2. vacuum impregnation machine according to claim 1 is characterized in that: the vacuum impregnation machine also is provided with an oil storage tank, and bottom, oil storage tank pipeline connection immersion oil chamber is provided with an electronic valve on pipeline, and oil storage tank comprises an oil storage tank oil pressure pump and a thermostat at least.
3. vacuum impregnation machine according to claim 1; It is characterized in that; This vacuum impregnation machine also comprises the control system that a pair of complete machine running is controlled, and this control system comprises input block and the display unit that PLC Control Component, corresponding PLC Control Component are provided with, and said input block is keyboard or touch-screen; Display unit is a display screen, and the PLC Control Component is controlled following assembly at least:
Vavuum pump, oil pressure pump, the flat-removing air cyclinder of upper spider, lift cylinder, the hoist cylinder of lowering or hoisting gear, corresponding vavuum pump bleeding point and advance the motor-driven valve that atmospheric air port is provided with, the oil storage tank oil pressure pump in the oil storage tank, the motor-driven valve on the connecting pipeline;
4. vacuum impregnation machine according to claim 3 is characterized in that: the control command of said control system comprises:
The control that the emergency shutdown of main frame, upper bracket move forward and backward and seal cover goes up and down, the control that vacuumizes for the first time; Fill for the first time atmosphere control, vacuumize control for the second time, fill atmosphere control for the second time; Food tray goes up and down to control; Oil storage tank cross oil control, the control of oil storage tank thermostat, and the automatic ordering control of mentioned order and surmount control.
5. vacuum impregnation machine according to claim 2; It is characterized in that: the outside of said oil storage tank also is provided with the heat-insulation layer of processing with constant-temp material; Heat-insulation layer is placed on the oil storage tank outer wall; The oil tank intracavity bottom also is provided with a heating rod, and thermostat comprises a motor and interlock motor at least and is arranged at the vane of oil storage tank inner chamber bottom.
6. vacuum impregnation machine according to claim 1 is characterized in that: also be provided with one on the seal cover and be used for the illuminating lamp that immersion oil chamber interior lighting is used, seal cover has through hole to the socket size of illuminating lamp, and through hole contrast bright lamp carries out spacing setting.
7. vacuum impregnation machine according to claim 1 is characterized in that: also have one on the said immersion oil chamber and observe through hole, observe through hole and with a transparent material it is sealed.
8. vacuum impregnation machine according to claim 1 is characterized in that: the said lowering or hoisting gear that contains bath unit comprises hoist cylinder and food tray support, and food tray support and food tray bottom fix, and the food tray support is connected with hoist cylinder through an adpting flange.
9. vacuum impregnation machine according to claim 1; It is characterized in that: the said position-limited rack cross section that contains bath unit is the bending of approximate " L " shape; The bending terminal part also extends a upwards bending, forms its position-limited rack of a groove and carries out spacing to the lifting position of food tray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101809664A CN102773197A (en) | 2011-06-30 | 2011-06-30 | Vacuum impregnating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101809664A CN102773197A (en) | 2011-06-30 | 2011-06-30 | Vacuum impregnating machine |
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| CN102773197A true CN102773197A (en) | 2012-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011101809664A Pending CN102773197A (en) | 2011-06-30 | 2011-06-30 | Vacuum impregnating machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104652147A (en) * | 2015-01-15 | 2015-05-27 | 舒能（苏州）工业技术有限公司 | Oil coating equipment and oil coating method for flocking flexible shaft |
| CN104874519A (en) * | 2015-04-29 | 2015-09-02 | 檀四华 | Vacuum impregnation coating machine |
| CN105499587A (en) * | 2014-08-22 | 2016-04-20 | 合肥波林新材料股份有限公司 | Single-tank vacuum oil immersion device and oil immersion method thereof |
| CN107472908A (en) * | 2017-08-14 | 2017-12-15 | 张家港市益成机械有限公司 | A kind of immersion varnish machine |
| CN111408514A (en) * | 2020-03-20 | 2020-07-14 | 罗亨发 | Sealed type plastic-dipping equipment for dutch net |
| CN111672697A (en) * | 2020-06-22 | 2020-09-18 | 湖州永威家居科技有限公司 | Floor dyeing equipment for strengthening dyeing firmness |
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| KR20090119172A (en) * | 2008-05-15 | 2009-11-19 | 삼성중공업 주식회사 | Paint supply tank |
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| CN201823682U (en) * | 2010-09-29 | 2011-05-11 | 常州绝缘材料总厂有限公司 | Coating liquid stirring mechanism of coating device |
| CN201823670U (en) * | 2010-08-24 | 2011-05-11 | 王高潮 | Closed type multi-functional cementing machine |
| CN202224305U (en) * | 2011-06-30 | 2012-05-23 | 东莞市好的照明科技有限公司 | Vacuum impregnation machine |
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2011
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| JPH0523626A (en) * | 1991-07-17 | 1993-02-02 | Nissei Ltd | Device and method for impregnating with liquid |
| JPH07125760A (en) * | 1993-10-27 | 1995-05-16 | Ricoh Co Ltd | Slide lid simultaneously and independently sealing a plurality of tanks |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499587A (en) * | 2014-08-22 | 2016-04-20 | 合肥波林新材料股份有限公司 | Single-tank vacuum oil immersion device and oil immersion method thereof |
| CN104652147A (en) * | 2015-01-15 | 2015-05-27 | 舒能（苏州）工业技术有限公司 | Oil coating equipment and oil coating method for flocking flexible shaft |
| CN104874519A (en) * | 2015-04-29 | 2015-09-02 | 檀四华 | Vacuum impregnation coating machine |
| CN107472908A (en) * | 2017-08-14 | 2017-12-15 | 张家港市益成机械有限公司 | A kind of immersion varnish machine |
| CN111408514A (en) * | 2020-03-20 | 2020-07-14 | 罗亨发 | Sealed type plastic-dipping equipment for dutch net |
| CN111672697A (en) * | 2020-06-22 | 2020-09-18 | 湖州永威家居科技有限公司 | Floor dyeing equipment for strengthening dyeing firmness |
| CN111672697B (en) * | 2020-06-22 | 2021-12-14 | 湖州承峰智能科技有限公司 | Floor dyeing equipment for strengthening dyeing firmness |
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Application publication date: 20121114 |