CN102768927A - Tube-detaching and annealing device of gas exhauster of halogen tungsten lamp tube - Google Patents
Tube-detaching and annealing device of gas exhauster of halogen tungsten lamp tube Download PDFInfo
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- CN102768927A CN102768927A CN2012102375258A CN201210237525A CN102768927A CN 102768927 A CN102768927 A CN 102768927A CN 2012102375258 A CN2012102375258 A CN 2012102375258A CN 201210237525 A CN201210237525 A CN 201210237525A CN 102768927 A CN102768927 A CN 102768927A
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Abstract
The invention discloses a tube-detaching and annealing device of a gas exhauster of a halogen tungsten lamp tube, which includes a tube-detaching assembly and an annealing assembly, wherein the tube-detaching assembly includes a main cylinder, a first linear guideway and a tube claming assembly; the main cylinder and the first linear guideway are horizontally mounted on a first flat plate; the first linear guideway is provided with a first slide block; a cylinder arm of the main cylinder is connected with the first slide block; the tube clamping assembly is mounted on the first block, and includes a third linear guideway and a second lifting cylinder both vertically mounted on the first slide block, a third slide block arranged on the third linear guideway, a fixed piece fixedly mounted on the third slide block, and parallel air claws mounted on the fixed piece; and a cylinder arm of the second lifting cylinder is connected with the third slide block; moreover, the annealing assembly includes a support plate, a hydrogen valve and an oxygen valve respectively used for control flow rates of hydrogen and oxygen, a second linear guideway, a first lifting cylinder, and a fire head used for annealing. The device realizes automatic tube detaching and annealing of the halogen tungsten lamp tube, and improves the lamp tube quality and the working efficiency.
Description
Technical field
The present invention relates to halogen tungsten fluorescent tube field, particularly the following pipe annealing device of photocopier, the rotary air exhauster of the special-purpose halogen tungsten fluorescent tube multistation of printer.
Background technology
The special-purpose halogen tungsten lamp tube exhauster of the rotary photocopier of existing multistation, printer, the technological process of production of fluorescent tube exhaust-comprising: go up fluorescent tube, vacuumize, filament energising heating degass, charges into halogen blanketing gas, burned tip etc.Each technical process is accomplished on the different stations of air exhauster automatically.In addition, also comprise pipe annealing operation down, this also is one of of paramount importance technology during modern halogen tungsten fluorescent tube exhaust is produced.
Because the shell of photocopier, the special-purpose halogen tungsten fluorescent tube of printer is the quartz glass tube that has exhaust nozzle, for this reason, described device; At first; Automatically fluorescent tube is taken off from air exhauster, in time the exhaust nozzle at fluorescent tube burned tip place is placed the flame of hydrogen or oxygen gas then, anneal.Then, fluorescent tube is unloaded be placed on the slideway again, leave in the pallet in an orderly manner.
Halogen tungsten lamp tube exhauster in the past, a kind of is microscler or the rotary air exhauster of the following pipe unit of nothing, all adopts manual method, and fluorescent tube is taken off from air exhauster, puts into pallet.Another kind is to have the rotary air exhauster of pipe unit down; Owing to lack annealing device; Have to fluorescent tube directly be put into pallet after air exhauster takes off, so the glass at exhaust nozzle place exists bigger stress, the fluorescent tube quality is difficult to stable for extended periods of time; Be unfavorable for the raising of product quality level, be difficult to reach the technological innovation demand for development of modern photocopier, printer.
Summary of the invention
The technical problem that the present invention will solve provides a kind of automatic control, high efficiency, high-quality halogen tungsten lamp tube exhauster pipe annealing device down.
The objective of the invention is to realize through following technical scheme:
A kind of halogen tungsten lamp tube exhauster is the pipe annealing device down, it is characterized in that: comprise pipe assembly and annealing assembly down,
The said assembly of pipe down comprises master cylinder, the 1st line slideway and clamp assembly; Said master cylinder and the 1st line slideway level are installed on the 1st flat board; The 1st line slideway is provided with the 1st slide block; The cylinder arm of said master cylinder is connected with said slide block; Said clamp assembly is installed on said the 1st slide block; This clamp assembly comprises the 3rd line slideway that is vertically mounted on said the 1st slide block and the 2nd lift cylinder, be arranged on the 3rd slide block on the 3rd line slideway, be fixedly mounted on the 3rd slide block away from the fixture of the 1st line slideway one side, be installed in the parallel gas pawl on this fixture, said parallel gas pawl comprises and is used to clamp the fore-clamp and back folder from the halogen tungsten fluorescent tube on the halogen tungsten lamp tube exhauster that the cylinder arm of said the 2nd lift cylinder connects said the 3rd slide block;
Said annealing assembly comprises: supporting bracket, control hydrogen valve and oxygen valve, the 2nd line slideway, the 1st lift cylinder and the duration and degree of heating of hydrogen and oxygen flow respectively; Said supporting bracket is vertically mounted on said the 1st flat board, a side of the 1st line slideway; This supporting bracket upper end extends horizontally to the 1st line slideway top; Form an extension, said hydrogen valve and oxygen valve are installed on this extension, and said the 2nd line slideway is vertically mounted on the said extension, the 1st lift cylinder is fixed on the 2nd line slideway upper end through mounting panel; The cylinder arm output of the 1st lift cylinder connects the 2nd flat board; The duration and degree of heating of annealing usefulness is installed on the 2nd flat board, and the said the 2nd dull and stereotyped is fixedly connected with the 2nd slide block on the 2nd line slideway through connector, and the lower plane of said extension is higher than the last plane of managing assembly under said.
In addition; Above-mentioned down pipe annealing device also comprises the slideway that is arranged on said the 1st line slideway and puts fluorescent tube and use away from unloading of supporting bracket one side, be arranged on said slideway below prevents the plate washer that the halogen tungsten fluorescent tube drops and is arranged on said ways-end, receives the pallet from the halogen tungsten fluorescent tube of slideway that said pallet is arranged on the brace table.
Said the 3rd line slideway and the 2nd lift cylinder are fixed on said the 1st slide block through " protruding " shape flat board, and said the 2nd lift cylinder is installed on the dull and stereotyped protruding end of said " protruding " shape; The U-shaped of the longitudinal cross-section of said fixture for standing upside down.
The following pipe annealing device of halogen tungsten lamp tube exhauster of the present invention can be realized managing down automatically and annealing of halogen tungsten fluorescent tube down the cooperation who manages assembly, annealing assembly and halogen tungsten lamp tube exhauster down, has improved operating efficiency.In addition, because the glass at fluorescent tube exhaust nozzle place has passed through annealing in process, stress reduces, so improved the quality and the useful life of halogen tungsten fluorescent tube.
Description of drawings
Fig. 1 is the perspective view of pipe annealing device down of the present invention and air exhauster;
View when Fig. 2 manages under the annealing device for the present invention manages down;
View when Fig. 3 manages the annealing of annealing device exhaust nozzle down for the present invention;
View when Fig. 4 manages to slideway for pipe annealing device under the present invention unloads.
Embodiment
The structure of halogen tungsten lamp tube exhauster of the present invention being managed annealing device down below in conjunction with accompanying drawing is elaborated.
As shown in Figure 1; The annealing device of pipe down of the present invention mainly comprises pipe assembly 200 and annealing assembly 100 down; Itself and the 300 supporting uses of existing halogen tungsten lamp tube exhauster; During use down pipe annealing device of the present invention is installed on the workbench of the rotary air exhauster 300 of multistation, the appliance circuit of this device is inserted on the corresponding contact of air exhauster 300 control circuits.
Referring to Fig. 2～Fig. 4, following pipe assembly 200 comprises: master cylinder the 2, the 1st line slideway 3 and clamp assembly.Master cylinder 2 and the 1st line slideway 3 levels are installed on the 1st dull and stereotyped 1, and the 1st line slideway 3 is provided with the 1st slide block 3a (referring to Fig. 3), and the cylinder arm of master cylinder 2 is connected with slide block 3a.Said clamp assembly is installed on the 1st slide block 3a, and this clamp assembly comprises: be vertically mounted on the 3rd line slideway 18 and the 2nd lift cylinder 17 on the 1st slide block 3a, be arranged on the 3rd slide block (not marking among the figure) on the 3rd line slideway 18, be fixedly mounted on the 3rd slide block away from the fixture 16 of the 1st line slideway 3 one sides be installed in fixture 16 on parallel gas pawl 15.Parallel gas pawl 15 comprises that the fore-clamp 14 that is used to clamp from the halogen tungsten fluorescent tube 30 on the halogen tungsten lamp tube exhauster 300 connects the 3rd slide block with the cylinder arm that the back presss from both sides 13, the 2 lift cylinders 17.As shown in the figure, the U-shaped of the longitudinal cross-section of fixture 16 for standing upside down so not only is convenient to connect parallel gas pawl 15 and the 3rd slide block, also alleviated weight.
As shown in the figure, for the ease of installing, said the 3rd line slideway 18 and the 2nd lift cylinder 17 are fixed on the 1st slide block 3a through " protruding " shape dull and stereotyped 19, and the 2nd lift cylinder 17 is installed on the protruding end of " protruding " shape dull and stereotyped 19.In addition, the 1st line slideway is made up of coequal two guide rails, and the 1st slide block 3a is slidably reciprocating on two guide rails under the effect of master cylinder 2, makes its operation more steady.
Said annealing assembly 100 comprises: supporting bracket 4, control hydrogen valve 5 and oxygen valve the 6, the 2nd line slideway the 9, the 1st lift cylinder 11 and the duration and degree of heating 7,8 of hydrogen and oxygen flow respectively.Supporting bracket 4 is vertically mounted on the 1st dull and stereotyped 1, a side of the 1st line slideway 3, and supporting bracket 4 upper ends extend horizontally to the 1st line slideway top, form an extension, and hydrogen valve 5 is installed on this extension with oxygen valve 6.The 2nd line slideway 9 is vertically mounted on the said extension, and the 1st lift cylinder 11 is fixed on the 2nd line slideway 9 upper ends through mounting panel, and the cylinder arm output of the 1st lift cylinder 11 connects the 2nd flat board 12, on the 2nd dull and stereotyped 12, said duration and degree of heating 7,8 is installed.The the 2nd dull and stereotyped 12 is fixedly connected with the 2nd slide block (not marking among the figure) on the 2nd line slideway 9 through connector 10.Interfere with annealing assembly 100 in order to manage assembly 200 in the anti-locking apparatus running down, the lower plane of said extension should be higher than the last plane of the said assembly 200 of pipe down.
Except under manage assembly 200 and the annealing assembly 100, this device comprises that also being arranged on the 1st line slideway 3 puts slideway 20 that fluorescent tube uses, is arranged on slideway 20 belows and prevents the plate washer 21 that the halogen tungsten fluorescent tube drops and be arranged on slideway 20 ends, the reception pallet 22 from the halogen tungsten fluorescent tube of slideway away from unloading of supporting bracket 4 one sides.As shown in the figure, pallet 22 is arranged on the brace table 23.
The course of work of halogen tungsten lamp tube exhauster of the present invention being managed annealing device down below in conjunction with Fig. 1～Fig. 4 is elaborated:
1. the pipeline that will connect hydrogen valve 5, oxygen valve 6 firmly connects with withstand voltage fire-resistant flexible pipe with the corresponding pipeline of duration and degree of heating 7,8, guarantees the generation of not leaking gas;
2. start pipe annealing device down, under the PLC programmable was accurately controlled, described device is accomplished automatically without any confusion and got pipe, anneals and unload the pipe operation, and was specific as follows:
(1) down pipe assembly 200 is moved to the left the following pipe position of air exhauster 300 rapidly from the initial position of right part, take off fluorescent tube 30 after, promptly turn back to initial position, wait for exhaust nozzle 30-1 annealed;
(2) annealing assembly 100 promptly drops to annealing position from initial position, makes fluorescent tube 30 at two duration and degree of heatings 7 of annealing device, between 8, makes two duration and degree of heatings 7,8 face the exhaust nozzle 30-1 of fluorescent tube;
(3) light oxyhydrogen flame, exhaust nozzle 30-1 is carried out annealing in process, the time is 3 seconds, afterwards, closes oxyhydrogen flame, and annealing assembly 100 rises, and turns back to initial position;
(4) down pipe assembly 200 will be accomplished fluorescent tube 30 that exhaust nozzle anneals under the effect of parallel gas pawl 15, unload to be put on the slideway 20, and leave in the pallet 22;
(5) moving station of rotary air exhauster 300 revolutions of multistation, following pipe annealing device repeating step 1～4 is until described air exhauster 300 end-of-jobs.
Claims (5)
1. a halogen tungsten lamp tube exhauster is managed annealing device down, it is characterized in that: comprise pipe assembly and annealing assembly down,
The said assembly of pipe down comprises master cylinder, the 1st line slideway and clamp assembly; Said master cylinder and the 1st line slideway level are installed on the 1st flat board; The 1st line slideway is provided with the 1st slide block; The cylinder arm of said master cylinder is connected with said the 1st slide block; Said clamp assembly is installed on said the 1st slide block; This clamp assembly comprises the 3rd line slideway that is vertically mounted on said the 1st slide block and the 2nd lift cylinder, be arranged on the 3rd slide block on the 3rd line slideway, be fixedly mounted on the 3rd slide block away from the fixture of the 1st line slideway one side, be installed in the parallel gas pawl on this fixture, said parallel gas pawl comprises and is used to clamp the fore-clamp and back folder from the halogen tungsten fluorescent tube on the halogen tungsten lamp tube exhauster that the cylinder arm of said the 2nd lift cylinder connects said the 3rd slide block;
Said annealing assembly comprises: supporting bracket, control hydrogen valve and oxygen valve, the 2nd line slideway, the 1st lift cylinder and the duration and degree of heating of hydrogen and oxygen flow respectively; Said supporting bracket is vertically mounted on said the 1st flat board, a side of the 1st line slideway; This supporting bracket upper end extends horizontally to the 1st line slideway top; Form an extension, said hydrogen valve and oxygen valve are installed on this extension, and said the 2nd line slideway is vertically mounted on the said extension, the 1st lift cylinder is fixed on the 2nd line slideway upper end through mounting panel; The cylinder arm output of the 1st lift cylinder connects the 2nd flat board; The duration and degree of heating of annealing usefulness is installed on the 2nd flat board, and the said the 2nd dull and stereotyped is fixedly connected with the 2nd slide block on the 2nd line slideway through connector, and the lower plane of said extension is higher than the last plane of managing assembly under said.
2. halogen tungsten lamp tube exhauster according to claim 1 is the pipe annealing device down; It is characterized in that: also comprise the slideway that is arranged on said the 1st line slideway and puts fluorescent tube and use, be arranged on said slideway below and prevent the plate washer that the halogen tungsten fluorescent tube drops and be arranged on said ways-end, receive pallet that said pallet is arranged on the brace table from the halogen tungsten fluorescent tube of slideway away from unloading of supporting bracket one side.
3. manage annealing device down according to claim 2 or 3 described halogen tungsten lamp tube exhausters; It is characterized in that: said the 3rd line slideway and the 2nd lift cylinder are fixed on said the 1st slide block through " protruding " shape flat board, and said the 2nd lift cylinder is installed on the dull and stereotyped protruding end of said " protruding " shape.
4. manage annealing device down according to claim 2 or 3 described halogen tungsten lamp tube exhausters, it is characterized in that: the U-shaped of the longitudinal cross-section of said fixture for standing upside down.
5. manage annealing device down according to claim 2 or 3 described halogen tungsten lamp tube exhausters, it is characterized in that: said the 1st line slideway is made up of coequal two guide rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210237525.8A CN102768927B (en) | 2012-07-10 | 2012-07-10 | Tube-detaching and annealing device of gas exhauster of halogen tungsten lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210237525.8A CN102768927B (en) | 2012-07-10 | 2012-07-10 | Tube-detaching and annealing device of gas exhauster of halogen tungsten lamp tube |
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| Publication Number | Publication Date |
|---|---|
| CN102768927A true CN102768927A (en) | 2012-11-07 |
| CN102768927B CN102768927B (en) | 2014-11-05 |
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| CN201210237525.8A Active CN102768927B (en) | 2012-07-10 | 2012-07-10 | Tube-detaching and annealing device of gas exhauster of halogen tungsten lamp tube |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1433875A (en) * | 2003-03-13 | 2003-08-06 | 上海交通大学 | Manipulator for annealing and antomatic blanking of car lamp tube |
| JP2006092960A (en) * | 2004-09-24 | 2006-04-06 | Toshiba Lighting & Technology Corp | Light source manufacturing device |
| CN101217088A (en) * | 2008-01-04 | 2008-07-09 | 陈卫 | Exhaust machine for fluorescent lamp tube production |
| CN202633205U (en) * | 2012-07-10 | 2012-12-26 | 天津兰普里克照明电器有限公司 | Tube discharging and annealing device of halogen-tungsten lamp tube gas exhauster |
-
2012
- 2012-07-10 CN CN201210237525.8A patent/CN102768927B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1433875A (en) * | 2003-03-13 | 2003-08-06 | 上海交通大学 | Manipulator for annealing and antomatic blanking of car lamp tube |
| JP2006092960A (en) * | 2004-09-24 | 2006-04-06 | Toshiba Lighting & Technology Corp | Light source manufacturing device |
| CN101217088A (en) * | 2008-01-04 | 2008-07-09 | 陈卫 | Exhaust machine for fluorescent lamp tube production |
| CN202633205U (en) * | 2012-07-10 | 2012-12-26 | 天津兰普里克照明电器有限公司 | Tube discharging and annealing device of halogen-tungsten lamp tube gas exhauster |
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| CN102768927B (en) | 2014-11-05 |
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