CN102767596B - Magnetic control stepless speed changer - Google Patents

Magnetic control stepless speed changer Download PDF

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Publication number
CN102767596B
CN102767596B CN201210244190.2A CN201210244190A CN102767596B CN 102767596 B CN102767596 B CN 102767596B CN 201210244190 A CN201210244190 A CN 201210244190A CN 102767596 B CN102767596 B CN 102767596B
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China
Prior art keywords
speed
gear
input shaft
magnetic control
speed changer
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Expired - Fee Related
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CN201210244190.2A
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Chinese (zh)
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CN102767596A (en
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张福德
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Individual
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Individual
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Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a magnetic control stepless speed changer, relates to a speed changing device, and in particular relates to a stepless speed changer the rotating speed of which is controlled by adopting a permanent magnet. The magnetic control stepless speed changer has the advantages of simple structure, convenience for speed regulation, few components, small size, light weight, low cost, low energy consumption, low noise, no wearing part, low fault rate, long service life, high transmission power, high mechanical efficiency, constant power output, continuous speed change and uninterrupted power. An input shaft and an output shaft of the magnetic control stepless speed changer are connected with each other through a needle bearing. A sun wheel is a gear bush and is sleeved on the input shaft. A driven magnetic rotor is arranged at the front end of the gear bush, a driving magnetic rotor is arranged on the input shaft in front of the driven magnetic rotor, and a speed regulation shifting fork is arranged on the speed regulation shaft on the side surface of the driving magnetic rotor. A gear ring is arranged on the back part of the input shaft. A planet wheel is meshed with the sun wheel and the gear ring. A planet carrier is arranged on the output shaft. The magnetic control stepless speed changer is widely applied to all mechanical speed changes, and because speed change is performed very quickly, the magnetic control stepless speed changer is suitable for saloon cars, racing cars, high-speed trains and the like. Because the magnetic control stepless speed changer can be stopped without power cut, the magnetic control stepless speed changer is also suitable for machinery requiring frequent halting.

Description

Magnetic control stepless speed variator
Technical field
The present invention relates to a kind of speed change gear, is a kind of stepless speed variator adopting permanent magnet to control rotating speed specifically.
Background technique
Existing as toothed-chain type, conical ring formula, many dish rub formula, steel ball outer cone pulley type and the stepless speed variator such as direct current generator, oil hydraulic motor, transmission efficiency is low, and transmission is not steady, and transferring power is little.Present vehicle adopts manual, automatic, two clutch iso-variable velocity device.Manual transmission due to frequent gear shift, impact force is large, gear wear is serious, gear shift is discontinuous, inconvenient operation, easily cause trouble.Automatic transmission structure is complicated, and transmission efficiency is low, oil consumption is many.Double-clutch speed changer accuracy of manufacturing is high, processing technology is complicated, cost is high, rate of fault is high, maintenance difficult.Metal band type stepless speed variator dynamic response is slow, high pulling torque skids, reliability is low.
Summary of the invention
The object of this invention is to provide a kind of novel speed change gear, it can overcome shortcoming existing in prior art, and structure is simple, easy to maintenance, part is few, volume is little, lightweight, cost is low, consume energy less, noise is low, without friction, without easily damaged parts, failure rate is low, long service life, transferring power is large, mechanical efficiency is high, constant power output, speed change continuous, power does not interrupt.
The object of the present invention is achieved like this: it comprises casing and is arranged on input shaft on casing and output shaft by bearing, it is characterized in that input shaft rear portion is provided with gear ring.Sun gear is gear bush, is sleeved on input shaft.The front end of gear bush is provided with passive magnet rotor, the input shaft before passive magnet rotor is provided with the moveable active magnetic rotor of spline joint.Planet wheel is meshed with sun gear and gear ring.Planet carrier is fixedly mounted on output shaft.Output shaft front end is connected with input shaft rear end needle bearing.The speed governing axle of active magnetic rotor side surface is provided with speed governing shift fork, and speed governing axle two ends are arranged on casing with Spielpassung, and the speed governing spindle nose stretching out the outer long end of case is provided with speed governing pivoted arm.
If be provided with backing device and speed measuring apparatus in casing of the present invention, just can use as automotive transmission.
Accompanying drawing explanation
Fig. 1 is that the present invention is for structure sectional view during automotive transmission.
Fig. 2 is the A-A sectional view in Fig. 1.
Embodiment
Below in conjunction with specific embodiment and accompanying drawing thereof, the present invention is described in further details.
As seen from the figure, 30 is mission cases, is input shaft 1 at casing Inner Front End, and input shaft rear portion is provided with the gear ring 17 be fixedly connected with spline.Sun gear is gear bush 7, is sleeved on input shaft with sliding bearing.The front end of gear bush is provided with the passive magnet rotor 6 be fixedly connected with spline.Input shaft before passive magnet rotor is provided with the moveable active magnetic rotor 5 of spline joint, the rolling bearing installation sleeve 4 of active magnetic rotor front end has symmetrically two oblong aperture.Be connected with speed governing shift fork 3 with spline in the middle part of the speed governing axle 2 of active magnetic rotor side surface, the jaw of speed governing shift fork inserts in two oblong aperture, speed governing axle two ends are connected with casing with Spielpassung, the spindle nose stretching out the outer long end of case is installed with speed governing pivoted arm 31, the other end of speed governing pivoted arm is connected with speed control rod 32 with bearing pin, the other end of speed control rod is connected with speed governing knob 34 with trapezoidal thread, and speed governing knob is arranged on Spielpassung on the installation panel 33 in operator cabin.Annulus 13 and toroidal frame 12 three planet wheel shafts 8 are riveted together, then connect annular disk 14 and form planet carrier.Three planet wheels 9 are meshed with sun gear and gear ring.Planet wheel sliding bearing is connected with planet wheel shaft.Rear end is output shaft, and output shaft is divided into front output shaft 23 and rear output shaft 28.Front output shaft head end is connected with input shaft end needle bearing, and is connected with planet carrier flat key, and middle part rolling bearing is connected with casing, and rear portion spline is fixedly connected with bevel gear I21, and end spline is connected with moveable reverse gear axle sleeve 24 front portion.Rear output shaft head end spline is connected with reverse gear axle sleeve rear portion, and bevel gear III26 internal spline is connected with reverse gear axle sleeve external splines, and bevel gear III rear portion sliding bearing is connected with rear output shaft.Bevel gear II22 sliding bearing is connected with the idler shaft 25 be fixed on casing.Bevel gear II is meshed with bevel gear I and bevel gear III.Be connected with casing with rolling bearing in the middle part of rear output shaft.
Moveable reverse gear shaft 18 is inserted in the hole of casing, reverse gear shaft is installed with reverse speed fork 19, and the jaw of shift fork is inserted in the annular groove that reverse gear shaft puts.
The shifter of reverse gear shaft is installed on casing top.It is a reverse lever 16 removed the rotating reverse lever axle 15 of hand-guided by reverse gear in operator cabin and be connected with reverse lever axle with spline, and the head of reverse lever is inserted in the oblong aperture that reverse gear shaft is outputed.
Casing is provided with the locking device of reverse gear shaft.What locking device adopted is spring 10 steel ball 11 formula structure, and reverse gear shaft has two grooves, steel ball is stuck in one of them groove.
The casing of reverse gear shaft rear end is provided with Reverse lamp switch 20.
At rear output shaft rear portion, speed measuring apparatus is installed.Odometer actuation gear 27 in this device is fixedly connected with rear output shaft rear portion with spline.Gear on gear shaft 29 is meshed with odometer actuation gear.The two ends of gear shaft are connected with casing with Spielpassung, and the spindle nose of upper end is connected with odometer line end.
Working principle of the present invention: after engine start, vehicle is in idle running, and due to car body deadweight, output shaft has load, and the planet carrier be connected with output shaft does not rotate.The power of input shaft passes to passive magnet rotor through gear ring, planet wheel, sun gear, gear bush, and passive magnet rotor is rotated backward.These gears are all fixed shaft gear trains, surely than transmission.When opening the throttle gradually, the rotating speed of these gears improves gradually, and the reverse speed of passive magnet rotor is also improving constantly.Now vehicle is still motionless, and active and passive magnet rotor is in separated state.Want to make vehicle start and acceleration, only have and rotate speed governing axle, make the speed governing shift fork on speed governing axle stir active magnetic rotor, make it shift to passive magnet rotor.Due to the magnetic field mutual induction of active and passive magnet rotor, when active magnetic rotor turns, passive magnet rotor produces the magnetic induction moment of a forward.Shift in the process of passive magnet rotor at active magnetic rotor, this moment continues to increase, and the reverse speed of passive magnet rotor is constantly reduced, and after zero-speed, forward rotational speed constantly increases.The reverse speed of sun gear also constantly reduces, and after zero-speed, forward rotational speed constantly increases.Now the rotation rotating speed of planet wheel starts to reduce gradually, and the revolution rotating speed of forward increases gradually by zero-speed, drive output shaft to rotate forward, and rotating speed increases gradually by planet carrier.When active magnetic rotor is near passive magnet rotor, the speed discrepancy of active and passive magnet rotor reduces gradually.When active and passive magnet rotor laminating, the rotating speed of two magnet rotors is identical, and namely input shaft and output shaft synchronous rotate, and enter direct high.
Rotate backward speed governing axle, make active magnetic rotor leave passive magnet rotor gradually, the rotating speed of output shaft reduces gradually, with most zero-speed, so just achieves stepless change.
The power of input shaft is divided into two-way transmission: a road through gear ring, planet wheel, pass to planet carrier.Another road passes to planet carrier through active magnetic rotor, passive magnet rotor, gear bush, sun gear, planet wheel.The power of two-way is combined into a road on planet carrier, is exported by output shaft, and the transmission achieved with speed change in Gear Planet Transmission is inputted by sun gear, is inputted by gear ring with the transmission determining ratio, and two kinds of transmissions are combined, and are exported by planet carrier with the transmission of speed change.
During reversing, first move reverse gear spanner to reverse gear by former shelves, reverse gear axle sleeve exits front output shaft spindle nose by the spindle nose being sleeved on front and back two output shaft, all enters rear output shaft, has departed from front output shaft.The external splines of reverse gear axle sleeve enters in the internal spline of bevel gear III.Rotate speed governing knob subsequently to acceleration direction, active and passive magnet rotor is drawn close gradually by being separated.The power of front output shaft oppositely passes to rear output shaft through bevel gear I, bevel gear II, bevel gear III, and these gears are all the transmissions of to, just change direction, and the rotating speed of output shaft is controlled by speed governing knob.Move backward complete, reverse gear spanner is moved back to former shelves, reverse gear axle sleeve leaves bevel gear III, and be socketed in the spindle nose of front and back two output shaft, speed governing knob goes back to original position, and active and passive magnet rotor is separated.
Range of infinitely variable speeds: output shaft rotating speed consecutive variations between zero-speed and maximum (top) speed.When input shaft invariablenes turning speed, output shaft rotating speed can be increased to maximum (top) speed by zero-speed, can reduce to zero-speed again by maximum (top) speed, can fix arbitrarily a certain rotating speed between zero-speed and maximum (top) speed.When input shaft rotation speed change, output shaft also can be made to be fixed on a certain rotating speed.No matter much input shaft rotating speed is, and output shaft rotating speed all can be zero-speed.These are all that other speed changer is unrivaled.
The invention belongs to gear transmission, stable drive, accurately, reliable, be therefore widely used in all mechanical speed changes such as automobile, train, aircraft, steamer, Aero-Space, instrument and apparatus, feeler mechanism, machining, weight industry.It can replace any one speed changer, is current optimal speed change gear.The present invention is due to simple to operate in the application such as automobile, tractor, motorcycle, and speed governing is convenient, and everybody can drive, and not easily causes trouble.Because speed change is fast especially, be applicable to car, racing car, bullet train etc.Because having a power failure, just can shut down, also be applicable to the machinery of often shutting down.Increase load when starting electrical machinery gradually by dallying, can not because of startup motor damage.In sum, the present invention is in the Economy of fuel oil, the discharge amount of waste gas, the cost manufactured, powerful power character, good startability, the advantage of the aspect such as the travelling comfort of the stationarity of acceleration, transmission smoothly, the flexibility of manipulation, driving, efficient, energy-conservation, safety, environmental protection is that market similar technique product is impayable.Technology leading in the world, high value-added product, the wide market demand, Social and economic benef@is remarkable.

Claims (1)

1. magnetic control stepless speed variator, it comprises casing and is arranged on input shaft on casing and output shaft by bearing, it is characterized in that input shaft rear portion is provided with gear ring, sun gear is gear bush, be sleeved on input shaft, the front end of gear bush is provided with passive magnet rotor, input shaft before passive magnet rotor is provided with the moveable active magnetic rotor of spline joint, planet wheel is meshed with sun gear and gear ring, planet carrier is fixedly mounted on output shaft, output shaft front end is connected with input shaft rear end needle bearing, the speed governing axle of active magnetic rotor side surface is provided with speed governing shift fork, speed governing axle two ends are arranged on casing with Spielpassung, the speed governing spindle nose stretching out the outer long end of case is provided with speed governing pivoted arm.
CN201210244190.2A 2012-07-07 2012-07-07 Magnetic control stepless speed changer Expired - Fee Related CN102767596B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210244190.2A CN102767596B (en) 2012-07-07 2012-07-07 Magnetic control stepless speed changer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210244190.2A CN102767596B (en) 2012-07-07 2012-07-07 Magnetic control stepless speed changer

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CN102767596A CN102767596A (en) 2012-11-07
CN102767596B true CN102767596B (en) 2015-04-22

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2928572Y (en) * 2006-06-27 2007-08-01 陈辉明 Rear fixed reverse shift driving rear axle device for positive tricycle motor shaft drive
CN101170273A (en) * 2006-10-24 2008-04-30 陈祖茂 Magnetic force braking device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090071733A1 (en) * 2007-09-18 2009-03-19 Zhihui Duan Hybrid electric vehicle

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2928572Y (en) * 2006-06-27 2007-08-01 陈辉明 Rear fixed reverse shift driving rear axle device for positive tricycle motor shaft drive
CN101170273A (en) * 2006-10-24 2008-04-30 陈祖茂 Magnetic force braking device

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