CN102767542A - High-air-capacity centrifugal air compressor - Google Patents
High-air-capacity centrifugal air compressor Download PDFInfo
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- CN102767542A CN102767542A CN2012102557519A CN201210255751A CN102767542A CN 102767542 A CN102767542 A CN 102767542A CN 2012102557519 A CN2012102557519 A CN 2012102557519A CN 201210255751 A CN201210255751 A CN 201210255751A CN 102767542 A CN102767542 A CN 102767542A
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Abstract
The invention relates to a high-air-capacity centrifugal air compressor. The high-gas-capacity centrifugal air compressor comprises an air inlet, a centrifugal air compressing device and an air outlet pipeline, wherein the air inlet is formed on the centrifugal air compressing device, a self-cleaning filter is arranged at the air inlet, and the air outlet pipeline is connected with the centrifugal air compressor. The high-gas-capacity centrifugal air compressor also comprises a high-air-capacity centrifuge which comprises an online back flushing filter with a large air inlet filtering area. The filter replaces a frame type filter with a small air inlet filtering area of the conventional centrifuge, and an outlet pipeline filter is removed. The high-air-capacity centrifugal air compressor overcomes the defects of high spare part cost, machine group idling and serious energy waste because the filtering area of an inlet filter of a machine and the pressure difference of the filter rises quickly. The high-air-capacity centrifugal air compressor reduces the cost and improves the economical benefit for enterprises.
Description
Technical field
The present invention relates to the air compressor field, particularly relate to a kind of centrifugal air compressor that has the atm number of self-cleaning filter.
Background technique
Centrifugal air compressor is an air compressor field equipment commonly used, its working principle be through impeller to the gas work done, in the runner of impeller and Diffuser, utilize centrifugal boosting and reduction of speed diffusion action, mechanical energy is converted into the pressure ability of gas.More generally; Gas is when flowing through the impeller of centrifugal compressor; The impeller that runs up makes gas under action of centrifugal force; Pressure increases on the one hand, and speed also greatly increases on the other hand, and promptly centrifugal compressor at first changes the mechanical energy of prime mover into the static energy and the kinetic energy of gas through impeller.After this, gas is when flowing through the passage of Diffuser, and cross section of fluid channel increases gradually; The molecular flow of gas prompt drop of front is low; The gas molecule of back constantly shoves forward, makes most kinetic energy of gas change static energy again into, just further plays the effect of supercharging.
As shown in Figure 1, centrifugal air compressor import commonly used at present all is provided with filter with outlet, and the filter filter area of machine import is less; Cause filter life shorter; Every three months need be changed once, and spare part has comparison expensive, increases very big cost of production to enterprise; After machine exit was provided with filter, because its precision often is higher than centrifuge inlet filter precision, so filter pressure reduction can progressively increase; Along with pressure reduction progressively increases, the centrifuge exhaust pressure can increase, and emptying occurs; Cause air demand to descend, energy waste is very big, for guaranteeing gas consumption; Just needed in per two months to change a filter element, cost is very high.
There are 6 of centrifugal air compressors in certain company, total air demand 1100Nm
3/ min, the centrifuge import is the original-pack plate filter of import, 2 microns of filter precisioies, filter area 2m
2, machine exit is provided with 1 micron piping filter.Because machine inlet filter area is less, every three months need be changed filter No. one time, and import spare part unit price is 10,000 a yuan/cover, about 200,000 yuan of contracts expense; Machine exit is provided with filter, because filter pressure reduction increases, caused air demand decline, but centrifuge but has certain emptying, and energy waste is very big, in order to guarantee air demand, changes filter element twice every month, and annual cost is about 300,000.
In sum, the urgent hope of enterprise can reduce because the cost expenditure that the frequent change spare part is produced realizes that cost reduces, thereby increases the benefit.
Summary of the invention
Owing to tiredly frequently change the cost that spare part produced, the invention provides a kind of centrifugal air compressor of the atm number that filter is transformed in order to help enterprise to reduce.
For realizing the foregoing invention purpose; Technological scheme provided by the present invention is: a kind of centrifugal air compressor of atm number; Comprise suction port, centrifugal air compressing device and outlet pipe; Said suction port is arranged on the centrifugal air compressing device, and the suction port place is provided with self-cleaning filter, and said outlet pipe is connected with centrifugal air compressing device.
Further, said outlet pipe is connected with storage tank.
Further, self-cleaning filter is provided with back-blowing device, and said back-blowing device comprises source of the gas and solenoid valve, on the said source of the gas solenoid valve is installed.
Further, said source of the gas is for being clean air, and said clean air pressure is 0.8MPa, and dew point is-40 ℃.
Further, said suction port sectional area is 40m
2
Further, said self-cleaning filter filter area is 30m
2-50m
2, filter precision is less than 2 microns.
Further, said self-cleaning filter filter area is 40m
2, filter precision is 1 micron.
Further, said self-cleaning filter is made up of many groups filter cylinder, and said filter cylinder filter area is 2m
2, filter precision is 1 micron, and is provided with back-blowing device in the filter cylinder.
Further, said filter cylinder is 20, and 4 * 5 arrange.
Further, said back-blowing device comprises source of the gas and solenoid valve, and said source of the gas is a clean air, and said clean air pressure is 0.8MPa, and dew point is-40 ℃, and on the said source of the gas solenoid valve is installed.
Adopt technique scheme, the invention has the beneficial effects as follows:
1. through centrifugal air compressor import plate filter is transformed, adopt big filter area, high-precision filter, machine import filter precision increases, and can guarantee air demand.
2. the filter of cancelling is avoided filter pressure reduction, has saved the filter apparatus of outlet and the expense of spare part, greatly reduces the enterprise operation cost.
3. adopt the filter of large size band blowback, filter core is increased working life, the frequency of changing core can be reduced to several years once, has significantly reduced the needed expense of replacing spare part, improves economic benefit of enterprises.
4. owing to adopted the self-cleaning strainer of band blowback, online blowback guarantees that the rising of filter pressure reduction is controlled in the suitable scope, guarantees that the centrifuge operating conditions is good.
Description of drawings
Fig. 1 is existing centrifugal air compressor structural representation;
Fig. 2 is a structural representation of the present invention;
Fig. 3 is the cartridge structure schematic representation;
Fig. 4 is one embodiment of the invention schematic representation.
Wherein: 1 suction port, 2 centrifugal air compressing devices, 3 outlet pipes, 4 self-cleaning filters, 5 filter cylinders, 6 back-blowing devices, 61 sources of the gas, 62 solenoid valves, 7 filtrating equipments.
Embodiment
In order to make the object of the invention, technological scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
Fig. 2 is structure embodiment's schematic representation of the present invention; As shown in Figure 2; A kind of centrifugal air compressor of atm number comprises suction port 1, centrifugal air compressing device 2 and outlet pipe 3, and said suction port 1 is arranged on the centrifugal air compressing device 2; And suction port 1 place is provided with self-cleaning filter 4, and said outlet pipe 3 is connected with centrifugal air compressing device 2; Said outlet pipe 3 is connected with storage tank; Said self-cleaning filter 4 is provided with back-blowing device 6, and said back-blowing device 6 comprises source of the gas 61 and solenoid valve 62, on the said source of the gas 61 solenoid valve 62 is installed.
The centrifugal air compressor of atm number provided by the present invention, source of the gas are clean air, and clean air pressure is 0.8MPa, and dew point is-40 ℃, and the suction port sectional area is 30m
2-50m
2, be preferably 40m
2The self-cleaning filter filter area is 40m
2, filter precision is preferably 1 micron less than 2 microns, adopts big filter area, high-precision filter, and machine import filter precision increases, and can guarantee air demand.
The centrifugal air compressor of atm number provided by the present invention, its self-cleaning filter can adopt many group filter cylinders to form, and cartridge structure is as shown in Figure 3; Be provided with back-blowing device 6 in each filter cylinder 5, said back-blowing device 6 comprises source of the gas 61 and solenoid valve 62, and said source of the gas 61 is a clean air; Said clean air pressure is 0.8MPa; Dew point is-40 ℃, and on the said source of the gas solenoid valve is installed, through the electromagnetic valve source of the gas; Because the blowback effect increases filter core working life, the frequency of changing core can be reduced to several years once, has significantly reduced the needed expense of replacing spare part, improves economic benefit of enterprises.
Fig. 4 is one embodiment of the invention schematic representation, and is as shown in Figure 4, and self-cleaning filter can be arranged to 4 * 5 structures, and a self-cleaning filter comprises 20 filter cylinders, and the filter cylinder filter area is 2m
2, filter precision is 1 micron, and the blowback source of the gas is set in each filter cylinder; It is 0.8MPa that the blowback source of the gas is specially pressure, and dew point is-40 ℃ a clean air, through the electromagnetic valve source of the gas; Ten is one group, per minute blowback one second, separately action; Do not carry out the inlet air source as centrifuge of blowback operation, guarantee that filter pressure reduction rises slowly.Adopt the frame-type filter of the alternative little filter area of traditional centrifugal machine air inlet of self-cleaning filter, the cancelling piping filter.Solve in the running, because machine inlet filter filter area is less, the spare part expense height that filter pressure reduction rises and causes soon, unit emptying, the drawback that energy waste is serious.For enterprise provides cost savings, increase economic efficiency.
And the self-cleaning filter that adopts a plurality of filter cylinders to form, its filter cylinder is changed convenient, if single filter cylinder goes wrong, only need change single filter cylinder, and maintenance cost is low.
The above embodiment has only expressed mode of execution of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the present invention's design, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with accompanying claims.
Claims (10)
1. the centrifugal air compressor of an atm number; Comprise suction port, centrifugal air compressing device and outlet pipe; It is characterized in that: said suction port is arranged on the centrifugal air compressing device, and the suction port place is provided with self-cleaning filter, and said outlet pipe is connected with centrifugal air compressing device.
2. the centrifugal air compressor of atm number according to claim 1, it is characterized in that: said outlet pipe is connected with storage tank.
3. the centrifugal air compressor of atm number according to claim 1, it is characterized in that: said self-cleaning filter is provided with back-blowing device, and said back-blowing device comprises source of the gas and solenoid valve, on the said source of the gas solenoid valve is installed.
4. the centrifugal air compressor of atm number according to claim 3, it is characterized in that: said source of the gas is a clean air, and said clean air pressure is 0.8MPa, and dew point is-40 ℃.
5. according to the centrifugal air compressor of the most atm number of claim 1, it is characterized in that: said suction port sectional area is 40m
2
6. the centrifugal air compressor of atm number according to claim 1, it is characterized in that: said self-cleaning filter filter area is 30m
2-50m
2, filter precision is less than 2 microns.
7. atm number centrifugal air compressor according to claim 6 is characterized in that: said self-cleaning filter filter area is 40m
2, filter precision is 1 micron.
8. the centrifugal air compressor of atm number according to claim 1, it is characterized in that: said self-cleaning filter is made up of many groups filter cylinder, and said filter cylinder filter area is 2m
2, filter precision is 1 micron, and is provided with back-blowing device in the filter cylinder.
9. the centrifugal air compressor of atm number according to claim 8, it is characterized in that: said filter cylinder is 20,4 * 5 arrange.
10. the centrifugal air compressor of atm number according to claim 8; It is characterized in that: said back-blowing device comprises source of the gas and solenoid valve, and said source of the gas is a clean air, and said clean air pressure is 0.8MPa; Dew point is-40 ℃, and on the said source of the gas solenoid valve is installed.
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CN201210255751.9A CN102767542B (en) | 2012-07-23 | 2012-07-23 | A kind of centrifugal air compressor of atm number |
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CN201210255751.9A CN102767542B (en) | 2012-07-23 | 2012-07-23 | A kind of centrifugal air compressor of atm number |
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CN102767542B CN102767542B (en) | 2015-10-21 |
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Citations (14)
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CN2561495Y (en) * | 2002-07-26 | 2003-07-23 | 李惠波 | Black smoke treatment device |
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CN201815194U (en) * | 2010-09-20 | 2011-05-04 | 林德工程(杭州)有限公司 | Air filter with heat tracing device at air inlet |
CN201912844U (en) * | 2010-12-03 | 2011-08-03 | 宜兴市锦奥除尘空调科技有限公司 | Three-level filtering deduster |
CN102228769A (en) * | 2011-05-30 | 2011-11-02 | 江苏大学 | Filter cartridge dust remover with automatical and continuous dust removal function |
US20120073251A1 (en) * | 2010-09-24 | 2012-03-29 | Troxell Ronald C | Self-cleaning air filter |
CN102416281A (en) * | 2011-11-11 | 2012-04-18 | 南通申东冶金机械有限公司 | Self-cleaning high-flow gas filtering apparatus |
CN202768502U (en) * | 2012-07-23 | 2013-03-06 | 江苏申久化纤有限公司 | Centrifugal air compressor withfor air in large amount |
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2012
- 2012-07-23 CN CN201210255751.9A patent/CN102767542B/en active Active
Patent Citations (14)
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CN2481395Y (en) * | 2001-04-17 | 2002-03-13 | 浦定艳 | Filtering cartridge combined dust-remover |
CN2561495Y (en) * | 2002-07-26 | 2003-07-23 | 李惠波 | Black smoke treatment device |
CN1843561A (en) * | 2006-03-14 | 2006-10-11 | 镇江华强电力设备厂 | Pulse self-cleaning type air filter |
CN200998632Y (en) * | 2007-02-09 | 2008-01-02 | 无锡压缩机股份有限公司 | Self-cleaning type air filter |
CN201173660Y (en) * | 2008-03-12 | 2008-12-31 | 杭州福斯达气体设备有限公司 | Middle and small sized multi- behavior energy-saving -type air separation equipment |
FR2939691A1 (en) * | 2008-12-12 | 2010-06-18 | Michel Lombardo | Self-cleaning device for filtering air entering into engine of terrestrial/marine/aerial motor vehicle e.g. lorry, has tube perforated on its periphery so as to expel air on faces of element and to remove impurities deposited on element |
CN201505490U (en) * | 2009-07-31 | 2010-06-16 | 高长宏 | Maintenance-free self-cleaning air filter core assembly device |
CN101985079A (en) * | 2010-08-25 | 2011-03-16 | 杭州山立净化设备有限公司 | High-pressure self-cleaning air filter |
CN201815194U (en) * | 2010-09-20 | 2011-05-04 | 林德工程(杭州)有限公司 | Air filter with heat tracing device at air inlet |
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CN201912844U (en) * | 2010-12-03 | 2011-08-03 | 宜兴市锦奥除尘空调科技有限公司 | Three-level filtering deduster |
CN102228769A (en) * | 2011-05-30 | 2011-11-02 | 江苏大学 | Filter cartridge dust remover with automatical and continuous dust removal function |
CN102416281A (en) * | 2011-11-11 | 2012-04-18 | 南通申东冶金机械有限公司 | Self-cleaning high-flow gas filtering apparatus |
CN202768502U (en) * | 2012-07-23 | 2013-03-06 | 江苏申久化纤有限公司 | Centrifugal air compressor withfor air in large amount |
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CN102767542B (en) | 2015-10-21 |
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Address after: 215428 Shalu Highway 99, Jungjing Town, Taicang City, Suzhou City, Jiangsu Province Patentee after: Jiangsu Shenjiu (Group) Co.,Ltd. Address before: 215428 Shalu Highway 99, Jungjing Town, Taicang City, Suzhou City, Jiangsu Province Patentee before: JIANGSU SHENJIU CHEMICAL FIBER Co.,Ltd. |
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CP01 | Change in the name or title of a patent holder |