CN102765832B - System for recycling nickel from electroplating wastewater - Google Patents

System for recycling nickel from electroplating wastewater Download PDF

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CN102765832B
CN102765832B CN201210270086.0A CN201210270086A CN102765832B CN 102765832 B CN102765832 B CN 102765832B CN 201210270086 A CN201210270086 A CN 201210270086A CN 102765832 B CN102765832 B CN 102765832B
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CN102765832A (en
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王俊杰
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Wei Jie (shishi) With Reclaimed Water Technology Co Ltd
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Abstract

一种电镀废水中镍回收处理系统,包括废水预处理系统、反渗透系统、改性高分子材料吸附系统,反渗透系统包括浓缩桶、增压泵、NF膜、含钠桶、RO膜和纯水桶,浓缩桶中浓缩液通过管路和增压泵送入NF膜,NF膜设有两条出路,分别与含钠桶连通和改性高分子材料吸附系统连通,含钠桶的溶液通过管路和增压泵送入RO膜,RO膜设有两条出路,分别与纯水桶和含钠桶连通;改性高分子材料吸附系统包括多级树脂吸附罐、配药箱、再生泵和浓缩桶,多级树脂吸附罐的出水口与浓缩桶进水口连通,配药箱通过再生泵、管路和各支路阀门连通到树脂吸附罐上。该系统能够实现电镀废水中镍的循环利用、废水回用,具有良好的经济效益和环境效益。

A nickel recovery and treatment system in electroplating wastewater, including a wastewater pretreatment system, a reverse osmosis system, and a modified polymer material adsorption system. Water bucket, the concentrated liquid in the concentrated bucket is sent into the NF membrane through the pipeline and the booster pump. The NF membrane has two outlets, which are respectively connected with the sodium-containing bucket and the modified polymer material adsorption system. The solution in the sodium-containing bucket is passed through the tube. Road and booster pump into the RO membrane, RO membrane has two outlets, which are respectively connected to the pure water barrel and the sodium-containing barrel; the modified polymer material adsorption system includes multi-stage resin adsorption tanks, dispensing boxes, regeneration pumps and concentration barrels , the water outlet of the multi-stage resin adsorption tank is connected with the water inlet of the concentration barrel, and the dispensing box is connected to the resin adsorption tank through the regeneration pump, the pipeline and each branch valve. The system can realize the recycling of nickel in electroplating wastewater and reuse of wastewater, and has good economic and environmental benefits.

Description

一种电镀废水中镍回收处理系统A nickel recovery and treatment system in electroplating wastewater

技术领域technical field

本发明属于电镀行业的废水处理设备,具体涉及一种用于处理电镀废水中镍金属离子的设备。The invention belongs to wastewater treatment equipment in the electroplating industry, and in particular relates to equipment for treating nickel metal ions in electroplating wastewater.

背景技术Background technique

随着可持续发展战略的实施,循环经济和清洁生产技术越来越受到人们的关注,改革开放以来我国经济发展很快,而环保工作始终无法跟上紧急发展的步伐,尤其是在重金属污染防治方面。With the implementation of the sustainable development strategy, people pay more and more attention to circular economy and clean production technology. Since the reform and opening up, my country's economy has developed rapidly, but environmental protection work has not been able to keep up with the pace of urgent development, especially in the prevention and control of heavy metal pollution. aspect.

现有的处理电镀废水中镍离子的主要通过化学沉淀、反渗透膜处理、离子交换等方法,化学沉淀是向含镍废水中投加氢氧化物等沉淀剂,使镍金属离子沉淀,不能循环利用也不符合国家环保标准;反渗透膜处理方法具有效率高工艺流程短、易于控制等特点,但是电镀废水的成分比较复杂,对膜的质量要求高,而且要求严格的预处理;离子交换法可比较好的实现镍离子和水资源的循环回用,但在离子交换过程中,废水中的杂质会影响离子交换效率及回收的镍离子的纯度。The existing methods of treating nickel ions in electroplating wastewater are mainly through chemical precipitation, reverse osmosis membrane treatment, ion exchange and other methods. Chemical precipitation is to add a precipitant such as hydroxide to nickel-containing wastewater to precipitate nickel metal ions and cannot be recycled. The utilization does not meet the national environmental protection standards; the reverse osmosis membrane treatment method has the characteristics of high efficiency, short process flow, and easy control, but the composition of electroplating wastewater is relatively complex, which requires high quality of the membrane and strict pretreatment; ion exchange method It can better realize the recycling of nickel ions and water resources, but in the ion exchange process, the impurities in the wastewater will affect the ion exchange efficiency and the purity of the recovered nickel ions.

发明内容Contents of the invention

为了解决上述问题,本发明提供了一种电镀废水回收处理系统,包括废水预处理系统、反渗透系统、改性高分子材料吸附系统,所述废水预处理系统的进水口与电镀废水收集池连通,其特征在于:反渗透系统包括浓缩桶、增压压泵、NF膜、含钠桶、RO膜和纯水桶,废水预处理系统出水口通入浓缩桶中,浓缩桶中浓缩液通过管路和增压泵送入NF膜,所述NF膜设有两条出路,第一出路与含钠桶连通用于将透过液送入含钠桶中,第二出路与改性高分子材料吸附系统连通用于将浓缩液送入改性高分子材料吸附系统,含钠桶内的溶液通过管路和增压泵送入RO膜,所述RO膜设有两条出路,第一出路与纯水桶连通用于将透过的纯水送入纯水桶中,第二出路与含钠桶连通形成用于将溶液送回含钠桶中的循环回路;改性高分子材料吸附系统包括多级树脂吸附罐、配药箱、再生泵和浓缩桶,NF膜的第二出路送出的浓缩液通入多级树脂吸附罐中、多级树脂吸附罐的出水口与浓缩桶的进水口连通,配药箱通过再生泵、管路和各支路阀门连通到树脂吸附罐上。In order to solve the above problems, the present invention provides an electroplating wastewater recovery and treatment system, including a wastewater pretreatment system, a reverse osmosis system, and a modified polymer material adsorption system, and the water inlet of the wastewater pretreatment system is communicated with the electroplating wastewater collection pool , characterized in that: the reverse osmosis system includes a concentration barrel, booster pump, NF membrane, sodium-containing barrel, RO membrane and pure water barrel, the outlet of the wastewater pretreatment system is connected to the concentration barrel, and the concentrated liquid in the concentration barrel passes through the pipeline and the booster pump into the NF membrane, the NF membrane is provided with two outlets, the first outlet is connected with the sodium-containing barrel for sending the permeate into the sodium-containing barrel, and the second outlet is adsorbed with the modified polymer material The system is connected to send the concentrated solution to the modified polymer material adsorption system. The solution in the sodium-containing barrel is sent to the RO membrane through the pipeline and the booster pump. The RO membrane is provided with two outlets, the first outlet and the pure The water barrel is connected to send the permeated pure water into the pure water barrel, and the second outlet is connected to the sodium-containing barrel to form a circulation loop for returning the solution to the sodium-containing barrel; the modified polymer material adsorption system includes multi-stage resin Adsorption tank, dispensing box, regeneration pump and concentration barrel, the concentrated liquid sent by the second outlet of NF membrane is passed into the multi-stage resin adsorption tank, the water outlet of the multi-stage resin adsorption tank is connected with the water inlet of the concentration barrel, and the dispensing box passes through The regeneration pump, the pipeline and each branch valve are connected to the resin adsorption tank.

进一步的,所述废水预处理系统包括依次连通的砂碳罐、保安过滤器、UF膜,UF膜有两条出路,第一出路与浓缩桶连通用于将浓缩液送入浓缩桶中,第二出路与电镀废水收集池连通形成用于将透过液送回电镀废水收集池的循环回路。Further, the wastewater pretreatment system includes a sand carbon tank, a security filter, and a UF membrane connected in sequence. The UF membrane has two outlets. The first outlet is connected to the concentration barrel for sending the concentrate into the concentration barrel. The second outlet is connected to the concentration barrel. The second outlet communicates with the electroplating waste water collection pool to form a circulation loop for returning the permeate to the electroplating waste water collection pool.

进一步的,所述砂碳罐的进水口通过原水泵与电镀废水收集池连通。Further, the water inlet of the sand carbon tank communicates with the electroplating wastewater collection pool through the raw water pump.

进一步的,所述RO膜的第二出路上连接有外排管路。Further, an outflow pipeline is connected to the second outlet of the RO membrane.

进一步的,所述改性高分子材料吸附系统还包括第二浓缩桶,其进水口与NF膜的第二出路连通,出水口与多级树脂吸附罐的进水口连通。Further, the modified polymer material adsorption system also includes a second concentration barrel, the water inlet of which is connected to the second outlet of the NF membrane, and the water outlet is connected to the water inlet of the multi-stage resin adsorption tank.

进一步的,所述NF膜的第二出路通过管路与浓缩桶连通形成一个循环的回路,该管路上开有两个外排口,一个外排口将浓缩液送入多级树脂吸附罐中、另一个外排口与第二浓缩桶的进水口连通。Further, the second outlet of the NF membrane is communicated with the concentration barrel through a pipeline to form a circulating loop. There are two outlets on the pipeline, and one outlet sends the concentrated solution into the multi-stage resin adsorption tank. , The other outer discharge port communicates with the water inlet of the second concentration barrel.

进一步的,所述配药箱包括碱液桶、纯水桶和酸液桶,所述碱液桶、纯水桶和酸液桶分别与再生泵连接,并通过管路和支路阀门与树脂吸附罐连通。Further, the dispensing box includes a lye bucket, a pure water bucket and an acid bucket, the lye bucket, the pure water bucket and the acid bucket are respectively connected to the regeneration pump, and communicated with the resin adsorption tank through pipelines and branch valves .

本发明具有如下有益效果:The present invention has following beneficial effect:

根据本发明提供的电镀废水镍回收处理系统,将反渗透膜方法和离子交换方法有机的结合在一起处理电镀废水,能够实现电镀废水中镍的循环利用、废水回用,具有良好的经济效益和环境效益;废水在进行离子交换之前先通过废水预处理系统和反渗透膜能有效去除废水中的杂质及钠离子,提高离子交换效率及回收的镍离子的纯度。According to the electroplating wastewater nickel recovery and treatment system provided by the present invention, the reverse osmosis membrane method and the ion exchange method are organically combined to treat the electroplating wastewater, which can realize the recycling of nickel in the electroplating wastewater and the reuse of wastewater, and has good economic benefits and Environmental benefits; before the ion exchange, the wastewater passes through the wastewater pretreatment system and the reverse osmosis membrane, which can effectively remove impurities and sodium ions in the wastewater, improve the ion exchange efficiency and the purity of the recovered nickel ions.

附图说明Description of drawings

下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

图1为本发明实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

具体实施方式Detailed ways

为了更好的理解本发明的技术方案,下面结合附图详细描述本发明提供的实施例。In order to better understand the technical solutions of the present invention, the embodiments provided by the present invention will be described in detail below in conjunction with the accompanying drawings.

参照图1所示一种电镀废水镍回收处理系统,一种电镀废水中镍回收处理系统,包括与电镀废水收集池1依次连接的水预处理系统2、反渗透系统3、改性高分子材料吸附系统4;With reference to a kind of electroplating wastewater nickel recovery treatment system shown in Fig. 1, a kind of nickel recovery treatment system in electroplating wastewater, comprises the water pretreatment system 2 that is connected with electroplating wastewater collection pool 1 successively, reverse osmosis system 3, modified macromolecule material Adsorption system 4;

废水预处理系统2包括依次连通的砂碳罐21、保安过滤器22、UF膜23,电镀废水收集池1中的废水通过原水泵11通入砂碳罐21中,UF膜23有两条出路,第一出路231与反渗透系统连通3用于将浓缩液送入反渗透系统3中,第二出路232与电镀废水收集池1连通用于将透过液送回电镀废水收集池1进行循环处理;废水预处理系统2能够有效去除电镀废水中的有机物,提高电镀废水处理后的水质,使电镀废水在进入反渗透系统3前达到最佳要求;The wastewater pretreatment system 2 includes a sand carbon tank 21, a security filter 22, and a UF membrane 23 connected in sequence. The wastewater in the electroplating wastewater collection tank 1 is passed into the sand carbon tank 21 through the raw water pump 11, and the UF membrane 23 has two outlets. , the first outlet 231 communicates with the reverse osmosis system 3 for sending the concentrated solution into the reverse osmosis system 3, and the second outlet 232 communicates with the electroplating wastewater collection pool 1 for sending the permeate back to the electroplating wastewater collection pool 1 for circulation treatment; the wastewater pretreatment system 2 can effectively remove the organic matter in the electroplating wastewater, improve the water quality of the electroplating wastewater after treatment, and make the electroplating wastewater meet the best requirements before entering the reverse osmosis system 3;

反渗透系统3包括浓缩桶31、NF膜32、含钠桶33、RO膜34和纯水桶35、增压泵36,UF膜23的第一出路231通入浓缩桶31中,浓缩桶31中浓缩液通过管路和增压泵36送入NF膜32,NF膜32设有两条出路,第一出路321与含钠桶连通用于将透过液送入含钠桶中,第二出路322与浓缩桶31连通用于将浓缩液送回浓缩桶31进行循环处理,第二出路322上开有外排口,用于将浓缩液送入改性高分子材料吸附系统4;含钠桶33中的溶液通过管路和增压泵36送入的RO膜34中,RO膜34的设有两条出路,第一出路341与纯水桶连通用于将透过的纯水送入纯水桶中,第二出路342与含钠桶33连通用于将溶液送回含钠桶33中进行循环处理,第二出路上还设有外排管路343可将溶液直接外排使用;Reverse osmosis system 3 comprises concentrating tank 31, NF membrane 32, sodium-containing tank 33, RO membrane 34 and pure water tank 35, booster pump 36, the first outlet 231 of UF membrane 23 leads in concentrating tank 31, in concentrating tank 31 Concentrated liquid is sent into NF membrane 32 through pipeline and booster pump 36, and NF membrane 32 is provided with two outlets, and the first outlet 321 is communicated with the sodium-containing bucket and is used for sending permeate into the sodium-containing bucket, and the second outlet 322 communicates with the concentration barrel 31 and is used to send the concentrated solution back to the concentration barrel 31 for recycling treatment. The second outlet 322 is provided with an outlet for sending the concentrated solution into the modified polymer material adsorption system 4; the sodium-containing barrel The solution in 33 is sent into the RO membrane 34 through the pipeline and the booster pump 36. The RO membrane 34 is provided with two outlets. The first outlet 341 is connected to the pure water bucket for sending the permeated pure water into the pure water bucket. Among them, the second outlet 342 is in communication with the sodium-containing barrel 33 for sending the solution back to the sodium-containing barrel 33 for circulation treatment, and the second outlet is also provided with an evacuation pipeline 343 to directly discharge the solution for use;

改性高分子材料吸附系统4包括多级树脂吸附罐41、第二浓缩桶42、配药箱43、再生泵44、浓缩桶45,NF膜32的第二出路322上设有两个外排口,一个外排口将浓缩液送入多级树脂吸附罐41中、另一个外排口与第二浓缩桶42的进水口连通,多级树脂吸附罐41的出水口与浓缩桶45的进水口连通,配药箱43包括碱液桶431、纯水桶432和酸液桶433,碱液桶431、纯水桶432和酸液桶433分别通过再生泵44、管路和各支路阀门连通到树脂吸附罐上41。The modified polymer material adsorption system 4 includes a multi-stage resin adsorption tank 41, a second concentration barrel 42, a dispensing box 43, a regeneration pump 44, and a concentration barrel 45. The second outlet 322 of the NF membrane 32 is provided with two outlets , one outer outlet sends the concentrate into the multi-stage resin adsorption tank 41, the other outer outlet communicates with the water inlet of the second concentration bucket 42, and the water outlet of the multi-stage resin adsorption tank 41 is connected with the water inlet of the concentration bucket 45 Connected, the dispensing box 43 includes a lye bucket 431, a pure water bucket 432 and an acid bucket 433, and the lye bucket 431, the pure water bucket 432 and the acid bucket 433 are connected to the resin adsorption via the regeneration pump 44, the pipeline and each branch valve respectively. 41 on the tank.

以上所述,仅为本发明较佳实施例而已,故不能以此限定本发明实施的范围,即依本发明申请专利范围及说明书内容所作的等效变化与修饰,皆应仍属本发明专利涵盖的范围内。The above is only a preferred embodiment of the present invention, so it cannot limit the scope of the present invention, that is, the equivalent changes and modifications made according to the patent scope of the present invention and the content of the specification should still belong to the patent of the present invention within the scope covered.

Claims (7)

1.一种电镀废水中镍回收处理系统,包括废水预处理系统、反渗透系统、改性高分子材料吸附系统,所述废水预处理系统的进水口与电镀废水收集池连通,其特征在于:  1. nickel recovery treatment system in a kind of electroplating waste water, comprise waste water pretreatment system, reverse osmosis system, modified macromolecular material adsorption system, the water inlet of described waste water pretreatment system is communicated with electroplating waste water collecting pool, it is characterized in that: 反渗透系统包括浓缩桶、增压泵、NF膜、含钠桶、RO膜和纯水桶,废水预处理系统出水口通入浓缩桶中,浓缩桶中浓缩液通过管路和增压泵送入NF膜,所述NF膜设有两条出路,第一出路与含钠桶连通用于将透过液送入含钠桶中,第二出路与改性高分子材料吸附系统连通用于将浓缩液送入改性高分子材料吸附系统,所述含钠桶内的溶液通过管路和增压泵送入RO膜,所述RO膜设有两条出路,第一出路与纯水桶连通用于将透过的纯水送入纯水桶中,第二出路与含钠桶连通形成用于将溶液送回含钠桶中的循环回路;  The reverse osmosis system includes a concentration tank, booster pump, NF membrane, sodium tank, RO membrane and pure water tank. The outlet of the wastewater pretreatment system is connected to the concentration tank, and the concentrated liquid in the concentration tank is sent in through the pipeline and the booster pump. NF membrane, the NF membrane is provided with two outlets, the first outlet is connected with the sodium-containing barrel for sending the permeate into the sodium-containing barrel, and the second outlet is connected with the modified polymer material adsorption system for concentrating The solution is sent to the modified polymer material adsorption system, and the solution in the sodium-containing bucket is sent to the RO membrane through the pipeline and the booster pump. The RO membrane is provided with two outlets, the first outlet is connected to the pure water bucket for Send the permeated pure water into the pure water bucket, and the second outlet is connected with the sodium-containing bucket to form a circulation loop for returning the solution to the sodium-containing bucket; 改性高分子材料吸附系统包括多级树脂吸附罐、配药箱、再生泵和浓缩桶,NF膜的第二出路送出的浓缩液通入多级树脂吸附罐中、多级树脂吸附罐的出水口与浓缩桶的进水口连通,配药箱通过再生泵、管路和各支路阀门连通到树脂吸附罐上。  The modified polymer material adsorption system includes a multi-stage resin adsorption tank, a dispensing box, a regeneration pump and a concentration barrel. It is connected with the water inlet of the concentration tank, and the dispensing box is connected to the resin adsorption tank through the regeneration pump, the pipeline and each branch valve. the 2.根据权利要求1所述的电镀废水中镍回收处理系统,其特征在于:所述废水预处理系统包括依次连通的砂碳罐、保安过滤器、UF膜,UF膜有两条出路,第一出路与浓缩桶连通用于将浓缩液送入浓缩桶中,第二出路与电镀废水收集池连通形成用于将透过液送回电镀废水收集池的循环回路。  2. The nickel recovery and treatment system in electroplating wastewater according to claim 1 is characterized in that: the wastewater pretreatment system includes sand carbon tanks, security filters, and UF membranes connected in sequence, and the UF membrane has two outlets. One outlet communicates with the concentration tank for sending the concentrate into the concentration tank, and the second outlet communicates with the electroplating waste water collection tank to form a circulation loop for sending the permeate back to the electroplating waste water collection tank. the 3.根据权利要求2所述的电镀废水中镍回收处理系统,其特征在于:所述砂碳罐的进水口通过原水泵与电镀废水收集池连通。  3. The nickel recovery and treatment system in electroplating wastewater according to claim 2, characterized in that: the water inlet of the sand carbon tank communicates with the electroplating wastewater collection pool through a raw water pump. the 4.根据权利要求1所述的电镀废水中镍回收处理系统,其特征在于:所述RO膜的第二出路上连接有外排管路。  4. The nickel recovery and treatment system in electroplating wastewater according to claim 1, characterized in that: the second outlet of the RO membrane is connected with an outflow pipeline. the 5.根据权利要求1所述的电镀废水中镍回收处理系统,其特征在于:所述改 性高分子材料吸附系统还包括第二浓缩桶,其进水口与NF膜的第二出路连通,出水口与多级树脂吸附罐的进水口连通。  5. nickel recovery treatment system in the electroplating waste water according to claim 1, is characterized in that: described modified macromolecular material adsorption system also comprises the second concentrating barrel, and its water inlet is communicated with the second outlet of NF membrane, and outlet The water port communicates with the water inlet of the multi-stage resin adsorption tank. the 6.根据权利要求5所述的电镀废水中镍回收处理系统,其特征在于:所述NF膜的第二出路通过管路与浓缩桶连通形成一个循环的回路,该管路上开有两个外排口,一个外排口将浓缩液送入多级树脂吸附罐中、另一个外排口与第二浓缩桶的进水口连通。  6. The nickel recovery and treatment system in electroplating wastewater according to claim 5, characterized in that: the second outlet of the NF membrane is communicated with the concentration barrel through a pipeline to form a circulating loop, and there are two outer outlets on the pipeline. Outlet, one outer outlet sends the concentrated liquid into the multi-stage resin adsorption tank, and the other outer outlet communicates with the water inlet of the second concentration barrel. the 7.根据权利要求1所述的电镀废水中镍回收处理系统,其特征在于:所述配药箱包括碱液桶、纯水桶和酸液桶,所述碱液桶、纯水桶和酸液桶分别与再生泵连接,并通过管路和支路阀门与树脂吸附罐连通。  7. nickel recovery and treatment system in electroplating waste water according to claim 1 is characterized in that: described dispensing box comprises lye bucket, pure water bucket and acid bucket, and described lye bucket, pure water bucket and acid bucket are respectively It is connected with the regeneration pump and communicated with the resin adsorption tank through the pipeline and branch valve. the
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