CN102765103A - Flexible cutting machine for sandwich plates - Google Patents
Flexible cutting machine for sandwich plates Download PDFInfo
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- CN102765103A CN102765103A CN2012102612145A CN201210261214A CN102765103A CN 102765103 A CN102765103 A CN 102765103A CN 2012102612145 A CN2012102612145 A CN 2012102612145A CN 201210261214 A CN201210261214 A CN 201210261214A CN 102765103 A CN102765103 A CN 102765103A
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Abstract
The invention relates to a flexible cutting machine for sandwich plates. The flexible cutting machine for the sandwich plates can be arranged at the tail end of a composite sandwich plate production line and is used for cutting the continuously produced composite sandwich plates according to different set lengths. Two cutting devices are respectively arranged according to the composite sandwich plates with different core material types. One of the two cutting devices is a punching cutter device which can be used for cutting the composite sandwich plates with no steel strip and with EPS (expandable polystyrene) core materials. The other of the two cutting devices is a disc saw device which can be used for cutting any composite sandwich plates and is provided with a dust collecting system, the size of saw blades is unified, the disc saw device is automatically adjusted in a retractable manner according to the composite sandwich plates different in thickness, and disc saws are automatically retracted to return to original points after cutting is completed. Therefore, the service life of cutters is prolonged, pollution of core material dust produced during cutting to the working environment is reduced, and stagger distance of the upper disc saw and the lower disc saw can be adjusted manually according to requirements on stagger needed by composite sandwich plate connectors.
Description
Technical field
The present invention relates to the equipment in a kind of composite laminboard production field, relate in particular to a kind of cutting machine that cuts different core composite laminboards.
Background technology
Composite laminboard has obtained more general application as novel building sheet material in increasing occasion.The compound sandwich board assembly line is the capital equipment of present domestic production composite laminboard, and it is by transportation section, composite log, cut length, and the common automaticity of forming of multiple units such as rewinding section is than higher production equipment.The cutting unit is positioned at the tail end of sandwich composite production line, and major function is long according to the different plate of product requirement setting to quantity-produced sheet material, cuts into product.The quality of cutting machine cut quality is determining the quality of sandwich sheet final finished quality, and its cutting efficiency also is the efficient that affects whole production line.Through production practices, find that there is following defective in existing cutting unit:
1, existing cutting unit basically all adopts the single-deck saw device, and its defective is: need change the saw blade of different size during the sheet material of cutting different-thickness; 2, the no Telescopic of the dish of existing cutting unit saw, its defective is: it can return on quick former road at the cutting hub disk saw that puts in place, in return course can with the friction of composite plate battenboard generation secondary, thereby greatly reduce and coil the service life of sawing saw blade; 3, existing cutting unit does not also comprise no dust exhaust apparatus, and its defective is: the dish saw can produce a large amount of sawdust and fly upward when cutting, make production environment seriously polluted; What 4, the Cutting platform of existing cutting unit used is square tube; Sheet material to be processed slides from square tube, and when producing more thick and heavy composite laminboard, square tube meeting and composite laminboard produce bigger friction; When serious; Even cause cutting frame to move, and make Cutting Length inaccurate, also can damage the plate face of composite laminboard.How solving these defectives is present problem demanding prompt solutions.
Summary of the invention
The present invention be directed to the improvement that above defective is made, a kind of flexible cutting machine of safe and reliable, cut quality is high, flying chip is few a kind of sandwich sheet is provided.
Technical scheme of the present invention provide a kind of sandwich sheet flexible cutting machine it comprise frame; Said frame is provided with the vertical dish of going up that is provided with of saw blade and saws, and it is characterized in that: the lower wall saw that also is provided with the vertical setting of saw blade that is positioned at said upward dish saw below on the said frame.
Preferably; Said frame is provided with the last slide rail of level; The said dish saw of going up is arranged on said going up on the slide rail movably; Saidly go up that the slide rail below is provided with and the said parallel glidepath of slide rail of going up, said lower wall saw is arranged on the said glidepath movably, and the said dish saw of going up all moves along said upward slide rail and glidepath through being driven by motor-driven driving-chain respectively with the lower wall saw.
Preferably, said going up on the slide rail is provided with top shoe movably, and said top shoe head lamp brush guard pivot is provided with cutting arm and drives the upper cylinder that said upward cutting arm rotates up and down around its pivoting point, and the said dish saw of going up is arranged on said free end front portion of going up cutting arm.
Preferably, be provided with sliding block on the said glidepath movably, said sliding block head lamp brush guard pivot is provided with down cutting arm and drives the lower cylinder that said cutting arm down rotates up and down around its pivoting point, and it is anterior that said lower wall is sawed the free end that is arranged on said cutting arm down
Preferably, said going up on dish saw and the lower wall saw includes the protective cover that its saw blade half is coated, and the tangential direction of the said saw blade in said protective cover upper edge offers suction port, and said suction port connects dust absorption fan.
Preferably, all said motors all are electrically connected encoder, and all said encoders all are electrically connected control module, and said control module is electrically connected said motor through frequency converter.
Preferably; Also be horizontally disposed with the two adjusting slide rails that are parallel to each other on the said frame; Said two ends of going up slide rail all are separately positioned on the two said adjusting slide rails movably; Also be provided with screw mandrel that is parallel to said adjusting slide rail and the adjusting handle that rotates said screw mandrel on the said frame, said upward slide rail is enclosed within on the said screw mandrel and with it and is threaded.
Preferably, also be provided with three slide rail parallel on the said frame, be provided with milling cutter movably on said the 3rd slide rail with said glidepath.
Preferably; Also be provided with two parallel clamping devices on the said frame; Said clamping device includes the two clamping cylinders that vertically are arranged on the said frame; Two clamp cylinders the anterior clamping long slab of cylinder arm through level connect, one be parallel to said clamping long slab rubber rollers be arranged on the said frame of said clamping long slab below.
Flexible cutting machine of the present invention can select milling cutter, single-deck saw and double plate to saw three all mode of operations as required.When selecting blunderbuss cutter mode of operation, sheet material gets into cutter sweep, and clamping device clamps when reaching preseting length, the work of blunderbuss knife system, cut turn back to original position behind the sheet material after, clamping is loosened.Sheet material gets into cutter sweep when selecting double plate saw mode of operation, and clamping device clamps when reaching preseting length, and the lower wall saw device stretches out cutting arm, and the rotation of lower wall saw is cut; After the lower wall saw device cuts to certain safe distance, on coil saw device and stretch out, the rotation of last dish saw is cut, after lower wall sawing cutter was intact, cutting arm withdrawal fast return put in place; After the sawing of last dish is cut and is put in place, the cutting arm withdrawal, clamping is loosened, and the fast return of last dish saw puts in place, and cutting finishes.When selecting single cutter, going up milling cutter does not work.Advantages such as flexible cutting machine of the present invention has that working method is various, saw blade long service life, dust are few.
Description of drawings
Fig. 1 is the overall structure figure of the flexible cutting machine of a kind of sandwich sheet of the present invention;
Fig. 2 is a structural representation of going up slide rail second embodiment;
Fig. 3 is the structural representation of the lower wall saw among Fig. 1;
Fig. 4 is the stereogram of lower wall saw among Fig. 3.
The specific embodiment
Extremely shown in Figure 4 like Fig. 1; The flexible cutting machine of a kind of sandwich sheet of the present invention comprises the frame 10 of the tower structure of cuboid, on the frame 10 of 10 liang of parallel side of frame, is provided with clamping device 20, frame 10 middle sandwich sheet cutting mechanism and the cystosepiment cutting mechanisms of being provided with.Sandwich sheet cutting mechanism wherein is used to cut sandwich sheet, like rock cotton board; The cystosepiment cutting mechanism is used to cut the individual layer sheet material of one type of cystosepiment, perhaps be used to cut for example do not have steel band, core is the composite laminboard of EPS.Wherein:
Clamping device 20 is the devices that are used to clamp the sheet material to be processed that gets into frame 10; It rubber rollers 201 and two that is fixed on the frame 10 that comprises level vertically is arranged on clamping long slab 203 connections of the cylinder arm of clamping cylinder 202, the two clamping cylinders 202 on the frame 10 through level.Add man-hour, sheet material to be processed passes from level between the clamping long slab 203 of two clamping devices 20 and the rubber rollers 201, and the cylinder arm that clamps cylinder 202 drives and clamps long slab 203 and move down, thereby sheet material is squeezed on the rubber rollers 201 tightly.Rubber rollers 201 is columnar, and its soft surface can reduce friction when sheet material moves, avoid hurting sheet material.
The sandwich sheet cutting mechanism comprises that being separately positioned on two rubber rollers 201 belongs to horizontal planes upward dish saw 301 and lower wall saw 302 up and down.Last dish saw 301 is relative with the cut surface of lower wall saw 302, is used for respectively from both direction up and down sheet material to be processed being cut.Simultaneously, last dish saw 301 can move along the horizontal direction perpendicular to sheet material approach axis to be processed with lower wall saw 302, thereby can realize cutting off sheet material.With lower wall saw 302 is the implementation that moves that example is introduced lower wall saw 302, and the implementation of last dish saw 301 is identical.The glidepath 303 of level is set on frame 10 respectively, the sliding block 306 that can drive through the driving-chain 305 that motor 304 drives is set respectively on it, lower wall saw 302 is fixed on the sliding block 306.This is an industry implementation commonly used, can also be designed to as required realized by modes such as horizontal air cylinder driving, screw mandrel driving sliding block.Because it all is the usual usage of this area, so present embodiment is not just described in detail.
Further, all motors 304 all are electrically connected encoder (not shown), and all encoders all are electrically connected control module (not shown), and control module is electrically connected motor 304 through frequency converter (not shown).Can follow the trail of the displacement of dish saw 301 and lower wall saw 302 like this through encoder; And pass through frequency converter and regulate the translational speed that goes up dish saw 301 and lower wall saw 302; Thereby avoid the phenomenon of dish saw 301 and the 302 generation tool settings of lower wall saw, the security when guaranteeing work.
Further, last dish saw 301 can be regulated with the depth of cut of lower wall saw 302, is that example is introduced its implementation with lower wall saw 302, and the embodiment of last dish saw 301 is identical.One end pivoting of following cutting arm 307 is arranged on the sliding block 306, and lower wall saw 302 is arranged on down the other end of cutting arm 307.The lower cylinder 308 (vertical direction of this specification all refers to the direction perpendicular to horizontal plane) of a vertical direction also is set on the sliding block 306; The cylinder arm of lower cylinder 308 is connected down on the cutting arm 307; So just can driving down through lower cylinder 308, cutting arm 307 rotates on direction up and down; Thereby cut with the sheet material of realization to different-thickness the position on the vertical direction of adjusting lower wall saw 302, that is the degree of depth of its cutting.Like this, avoid the sawing of old-fashioned cutting machine single-deck to cut the operation that to change different-diameter dish saw in the process according to different thicknesss of slab, improved the flexibility and the working (machining) efficiency of complete machine.Returning in the cutter process after accomplishing unidirectional cutting shunk through cylinder arm, and reduction dish saw height resets through the motor-driven slide block then and accomplishes the backhaul action to not contacting sheet material.Like this, avoided the backhaul mid-game saw and the secondary contact friction of sheet material of old-fashioned cutting machine hilted broadsword cutting, reduced the pollution of the dust that produces in the cutting process, prolonged dish and sawed the life-span working environment.
Further; Last dish saw 301 is sawed with lower wall and is included the protective cover 309 that its saw blade half is coated on 302; The tangential direction of protective cover 309 upper edge saw blades offers suction port (not shown); Suction port connects dust absorption fan (not shown), siphons away thereby will go up the flying chip that produces when dish saw 301 is sawed 302 cuttings with lower wall, avoids environmental pollution and flying chip to hurt sb.'s feelings.
Further; Also be horizontally disposed with the two adjusting slide rails (not shown) that are parallel to each other on the frame 10; The two ends of last slide rail 310 all are separately positioned on two movably and regulate on the slide rail; Also be provided with on the frame 10 and be parallel to the screw mandrel (not shown) of regulating slide rail and the adjusting handle 311 of rotary screw, last slide rail 310 is enclosed within on the screw mandrel and with it and is threaded.So just can regulate the position of dish saw 301, make itself and lower wall saw 302, cut with the dislocation that realizes multi-layered board along staggering on the sheet material cut direction.This is that the slide rail 310 whole customary means that move are gone up at a kind of dish saw 301 and place thereof of realizing commonly used, this area, also can adopt other customary means, as Fig. 4 described utilize on the air cylinder driven slide rail 310 to drive to go up dish saw 301 whole mobile.
The cystosepiment cutting mechanism comprises three slide rail 401 parallel with glidepath 303 that is arranged on the frame 10; Be provided with milling cutter 402 movably on the 3rd slide rail 401; The 3rd slide rail 401 is arranged on the below of rubber rollers 201; Milling cutter 402 cutter heads drive milling cutter 402 through other drive unit and on the 3rd slide rail 401, move up, can cut individual layer sheet materials such as cystosepiment.This is a kind of common structure, is the structure that those of ordinary skills are easy to realize, does not therefore describe in detail.In addition, this mechanism only is simple function stack in the present invention, does not have this mechanism also not influence main goal of the invention of the present invention.
Above embodiment is merely the present invention's a kind of embodiment wherein, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the present invention's design, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with accompanying claims.
Claims (9)
1. the flexible cutting machine of a sandwich sheet, it comprises frame, said frame is provided with that saw blade vertically is provided with goes up the dish saw, it is characterized in that: also be provided with on the said frame and be positioned at the lower wall saw that the said saw blade of going up dish saw below vertically is provided with.
2. the flexible cutting machine of a kind of sandwich sheet according to claim 1; It is characterized in that: said frame is provided with the last slide rail of level; The said dish saw of going up is arranged on said going up on the slide rail movably; Saidly go up that the slide rail below is provided with and the said parallel glidepath of slide rail of going up, said lower wall saw is arranged on the said glidepath movably, and the said dish saw of going up all moves along said upward slide rail and glidepath through being driven by motor-driven driving-chain respectively with the lower wall saw.
3. the flexible cutting machine of a kind of sandwich sheet according to claim 2; It is characterized in that: said going up on the slide rail is provided with top shoe movably; Said top shoe head lamp brush guard pivot is provided with cutting arm and drives the upper cylinder that said upward cutting arm rotates up and down around its pivoting point, and the said dish saw of going up is arranged on said free end front portion of going up cutting arm.
4. the flexible cutting machine of a kind of sandwich sheet according to claim 2; It is characterized in that: be provided with sliding block on the said glidepath movably; Said sliding block head lamp brush guard pivot is provided with down cutting arm and drives the lower cylinder that said cutting arm down rotates up and down around its pivoting point, and it is anterior that said lower wall is sawed the free end that is arranged on said cutting arm down.
5. according to the flexible cutting machine of one of them described a kind of sandwich sheet of claim 1 to 4; It is characterized in that: said going up on dish saw and the lower wall saw includes the protective cover that its saw blade half is coated; The tangential direction of the said saw blade in said protective cover upper edge offers suction port, and said suction port connects dust absorption fan.
6. the flexible cutting machine of a kind of sandwich sheet according to claim 2, it is characterized in that: all said motors all are electrically connected encoder, and all said encoders all are electrically connected control module, and said control module is electrically connected said motor through frequency converter.
7. the flexible cutting machine of a kind of sandwich sheet according to claim 2; It is characterized in that: also be horizontally disposed with the two adjusting slide rails that are parallel to each other on the said frame; Said two ends of going up slide rail all are separately positioned on the two said adjusting slide rails movably; Also be provided with screw mandrel that is parallel to said adjusting slide rail and the adjusting handle that rotates said screw mandrel on the said frame, said upward slide rail is enclosed within on the said screw mandrel and with it and is threaded.
8. the flexible cutting machine of a kind of sandwich sheet according to claim 2 is characterized in that: also be provided with three slide rail parallel with said glidepath on the said frame, be provided with milling cutter movably on said the 3rd slide rail.
9. the flexible cutting machine of a kind of sandwich sheet according to claim 1; It is characterized in that: also be provided with two parallel clamping devices on the said frame; Said clamping device includes the two clamping cylinders that vertically are arranged on the said frame; Two clamp cylinders the anterior clamping long slab of cylinder arm through level connect, one be parallel to said clamping long slab rubber rollers be arranged on the said frame of said clamping long slab below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102612145A CN102765103A (en) | 2012-07-26 | 2012-07-26 | Flexible cutting machine for sandwich plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102612145A CN102765103A (en) | 2012-07-26 | 2012-07-26 | Flexible cutting machine for sandwich plates |
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| Publication Number | Publication Date |
|---|---|
| CN102765103A true CN102765103A (en) | 2012-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102612145A Pending CN102765103A (en) | 2012-07-26 | 2012-07-26 | Flexible cutting machine for sandwich plates |
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| Country | Link |
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| CN (1) | CN102765103A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433561A (en) * | 2013-08-13 | 2013-12-11 | 成都彩艺钢制品有限公司 | Laminboard material cutting system |
| CN104908406A (en) * | 2014-03-14 | 2015-09-16 | 上海钢之杰钢结构建筑系统有限公司 | Metal composite board special-shaped structure cutting method |
| CN110722613A (en) * | 2018-07-17 | 2020-01-24 | 宁国诚石橡塑制品有限公司 | Cutting device is used in rubber and plastic goods production |
| WO2020224340A1 (en) * | 2019-05-06 | 2020-11-12 | 苏州金童机械制造股份有限公司 | Colored steel composite board lifting/lowering cutting apparatus |
| CN112192645A (en) * | 2020-09-23 | 2021-01-08 | 江南大学 | Sugarcane seed cutting device and method |
| CN116038829A (en) * | 2022-11-22 | 2023-05-02 | 嘉美瑞智能家居科技东台有限公司 | Multi-layer adjustable plate cutting equipment |
| CN116423677A (en) * | 2023-04-28 | 2023-07-14 | 广州广检建设工程检测中心有限公司 | Intelligent cutting equipment for concrete core sample and cutting method thereof |
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| US4094102A (en) * | 1977-04-18 | 1978-06-13 | Lauze Robert Lavern | Oscillating cut-off saw |
| US20030047895A1 (en) * | 2001-09-07 | 2003-03-13 | Mcelroy Robert D. | Mobile saw cart |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433561A (en) * | 2013-08-13 | 2013-12-11 | 成都彩艺钢制品有限公司 | Laminboard material cutting system |
| CN104908406A (en) * | 2014-03-14 | 2015-09-16 | 上海钢之杰钢结构建筑系统有限公司 | Metal composite board special-shaped structure cutting method |
| CN110722613A (en) * | 2018-07-17 | 2020-01-24 | 宁国诚石橡塑制品有限公司 | Cutting device is used in rubber and plastic goods production |
| WO2020224340A1 (en) * | 2019-05-06 | 2020-11-12 | 苏州金童机械制造股份有限公司 | Colored steel composite board lifting/lowering cutting apparatus |
| CN112192645A (en) * | 2020-09-23 | 2021-01-08 | 江南大学 | Sugarcane seed cutting device and method |
| CN112192645B (en) * | 2020-09-23 | 2021-07-27 | 江南大学 | Sugarcane seed cutting device and method |
| CN116038829A (en) * | 2022-11-22 | 2023-05-02 | 嘉美瑞智能家居科技东台有限公司 | Multi-layer adjustable plate cutting equipment |
| CN116038829B (en) * | 2022-11-22 | 2024-03-19 | 嘉美瑞智能家居科技东台有限公司 | Multi-layer adjustable plate cutting equipment |
| CN116423677A (en) * | 2023-04-28 | 2023-07-14 | 广州广检建设工程检测中心有限公司 | Intelligent cutting equipment for concrete core sample and cutting method thereof |
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Application publication date: 20121107 |