CN102758327B - Desizing-scouring-bleaching combination machine for pretreatment for printing and dyeing textile fabrics - Google Patents
Desizing-scouring-bleaching combination machine for pretreatment for printing and dyeing textile fabrics Download PDFInfo
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- CN102758327B CN102758327B CN201210247428.7A CN201210247428A CN102758327B CN 102758327 B CN102758327 B CN 102758327B CN 201210247428 A CN201210247428 A CN 201210247428A CN 102758327 B CN102758327 B CN 102758327B
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- pretreatment
- bleaching
- dyeing
- descouring
- machine
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- 239000004744 fabric Substances 0.000 title claims abstract description 29
- 238000004043 dyeing Methods 0.000 title claims abstract description 17
- 238000007639 printing Methods 0.000 title claims abstract description 16
- 239000004753 textile Substances 0.000 title claims abstract description 9
- 238000004061 bleaching Methods 0.000 title claims abstract 12
- 238000005406 washing Methods 0.000 claims abstract description 17
- 238000010025 steaming Methods 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 8
- 238000009835 boiling Methods 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000002203 pretreatment Methods 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 239000010865 sewage Substances 0.000 description 7
- 238000009941 weaving Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 239000012752 auxiliary agent Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
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Abstract
本发明公开一种用于纺织面料印染前处理的退煮漂联合机，属于退煮漂联合机结构改进的技术领域，包括依次设置的轧车、煮漂箱、水洗箱、烘燥箱，其中煮漂箱主要包括汽蒸室和水洗室，且汽蒸室位于水洗室的上方。本发明能耗低。
The invention discloses a combined descouring and bleaching machine for the pretreatment of textile fabric printing and dyeing, which belongs to the technical field of structural improvement of the combined descouring and bleaching machine, and includes a padding car, a boiling and bleaching box, a washing box, and a drying box arranged in sequence. The bleaching tank mainly includes a steaming chamber and a washing chamber, and the steaming chamber is located above the washing chamber. The invention has low energy consumption.
Description
Technical field
The present invention discloses and a kind ofly for moving back of pre-treatment of weaving face fabric printing and dyeing, boils rinsing combination machine, belongs to and moves back the technical field of boiling rinsing combination machine architecture advances.
Background technology
Textile printing and dyeing is large, the with serious pollution industry of energy consumption, and printing and dyeing pre-treatment is exactly the operation of large energy consumption together wherein.
Existing printing and dyeing pre-treatment mainly comprises the pre-treatment of overflow machine cylinder, with machine cylinder (conventional chemical fabric or blended cloth), carry out pre-treatment, first cloth is carried out to pre-treatment, after pre-treatment is good, the organic sewage discharges such as slurry are fallen, be reentered into again the continuous rafting of clear water three to four times, then put into clear water and heat, be added to uniform temperature and put into again auxiliary agent, pigment etc., again heat up (being 130 ℃ of dispersed colors), temperature retention time 60-90 minute.If with (REACTIVE DYES is from 40-100 ℃) insulation and 180 minutes heating-up times, until temperature retention time to after first arrange steam sewage effluent again, after sewage discharge is dry, be reentered into again clear water, with Steam Heating to 80 ℃ left and right, interior circulation 20 minutes, then the sewage that washes cloth of draining, then wash row three to four times with clear water.By this old technique, if produce a cylinder cloth (350kg, about 1600 meters).According to mark, 2 tons of water consumptions, consumption steam 1.2-1.8 ton, power consumption 30kw * 3 hour=90kwh, prove that machine cylinder does dyeing destarch and pollute large, power consumption greatly.
The dye cloth integrated cost of a ton of conventional old technique for machine cylinder: 170 yuan/ton * 1.2 tons=204 yuan of steam, 25 tons * preliminary treatment of sewage to 1000 COD, be 5 far away/ton, 25 tons * 5 yuan/ton=125 yuan, electricity charge 30kw * 3 hour=90kwh, 90kwh * 0.8 yuan/hour=72 yuan, artificial 25/ ton.Amount to 204 yuan+125 yuan+72 yuan+2 yuan 5=426 units (auxiliary agent, pigment, post processing are artificial etc. do not remember interior).
With machine cylinder common process, produce a myriametre cloth: (pre-treatment) 78 tons of sewage, 90 degree electricity, 4-6 ton steam.
By conventional open width (textile, blended cloth), carry out boiling-off, rinsing two-bath process: during to the same weight of machine cylinder (weight is 218/m), through boiling-off cabinet, per minute is 40 meters with boiling-off, with boiling-off cabinet heap, steam, boil 1.5 hours, go out after cloth with hot water wash five roads, enter to roll hopper, enter again oxygen and float case, boil again and float 50 minutes, go out after cloth with hot water wash five roads, dry 80% moisture.Then enter 1.2 tons of dryer (0.7 ton of boiling tank consumption steam per hour, oxygen floats 0.5 ton/lattice of case consumption steam per hour) front and back Gong Shi road water washing chamber consumption steam per hour, 0.9 ton of dryer consumption steam per hour.(total air consumption be 0.7 ton+0.5 ton+1.2 tons+0.9 ton=3.3 tons) (totally ten water tanks before and after water consumption, every water consumption 3.5 tons/hour) (actual power consumption amount is 20kw/ hour).
Summary of the invention
The object of this invention is to provide a kind of energy consumption low for moving back of pre-treatment of weaving face fabric printing and dyeing, boil rinsing combination machine.
For achieving the above object, the technical solution adopted in the present invention is:
For moving back of pre-treatment of weaving face fabric printing and dyeing, boil a rinsing combination machine, comprise the padding machine that sets gradually, boil and float case, water washing chamber, drying case, wherein boil and float case and mainly comprise steaming vessel and washing chamber, and steaming vessel is positioned at the top of washing chamber.
As the further setting of such scheme, described padding machine is two rolling cars.
Described steaming vessel is grid formula structure.
Described washing chamber is provided with 4-5 altogether.
Described drying case is with electronic humidity controller.
The present invention boils rinsing combination machine for moving back of pre-treatment of weaving face fabric printing and dyeing, and the structure of " after front boiling-off, oxygen floats ", innovated the structure into " upper boiling-off, lower oxygen floats " originally, in same casing, completed.Meanwhile, by originally rolling material with twice, enter boiling tank twice, now change mixed once into and roll material, boiling tank " above boils down and floats ", and single bath process completes pre-treatment.
In a word, the present invention has reduced energy consumption.
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
The specific embodiment
As shown in Figure 1, the present invention boils rinsing combination machine for moving back of pre-treatment of weaving face fabric printing and dyeing, comprise the padding machine 1 that sets gradually, boil and float case 2, water washing chamber 3, drying case 4, wherein boil and float case 2 and mainly comprise steaming vessel 21 and washing chamber 22, and steaming vessel 21 is positioned at the top of washing chamber 22.Because steaming vessel 21 need to carry out work under certain steam ambient, and wash the interior hot water of uniform temperature that needs in chamber 22 simultaneously, wash, therefore the heat between the steaming vessel 21 of up-down structure setting and washing chamber 22 can transmit mutually, and then can save the consumption of steam.
Padding machine 1 is two rolling cars; Steaming vessel 21 is grid formula structure.Washing chamber 22 is provided with 4-5 altogether.Drying case 4 is with electronic humidity controller 5.
Compared with prior art, its low energy consumption is mainly reflected in the present invention:
1, overflow machine cylinder is done pre-treatment: 400kgJ type machine cylinder reality can be 350kg.As 330g/m weight, 1 cylinder can be done 1060 meters, and 1 cylinder 350kg cloth, from being warmed up to out cloth the fastest one hour, is economized 0.9 ton most with steam in one hour, 1 15 tons of cylinder 350kg cloth waters.If do the pre-treatment of myriametre cloth, to use 9.5 cylinders.1 cylinder apparatus 30KW * 1 hour=30 degree.The sewage of processing 1 myriametre generation is 142.5 tons, consumes 8.55 tons of steam, electric power 285 degree.
2, before two-bath process open width, after boiling-off, oxygen floats, and pre-treatment speed is 50 ms/min, and per hour is 3000 meters.Move back and boil that to float machine water consumption per hour be 25 tons, 1.3 tons of consumption steam per hour, power consumption 30 degree per hour.If two-bath process 330g cloth ten thousand metres, need 3.33 hours used times.1 myriametre 330g weight: 1.3 tons/hour * 3.33 hours=4.33 tons of consumption steam, 25 tons/hour * 3.33 hours=83.3 tons of water consumptions, power consumption 30kw/ hour * 3.33 hours=100 degree
3, the present invention boils rinsing combination machine for moving back of pre-treatment of weaving face fabric printing and dyeing, by original " after front boiling-off, oxygen floats ", innovates as " upper boiling-off, lower oxygen floats ", in same casing, completes.By originally rolling material with twice, enter boiling tank twice simultaneously, now change mixed once into and roll material, boiling tank " above boils down and floats ", and single bath process completes pre-treatment.With 50 meters per minute, 3000 meters per hour, 0.9 ton of consumption steam per hour.Because reduced by an oxygen, float case, 16 tons of water consumptions per hour, power consumption also reduces, and one is boiled oxygen case, and power consumption hourly reduces to 20kw from 30kw.
If be 1 myriametre weight 330g/m, just need 3.33 hours, 0.9 ton/hour * 3.33 hours=2.99 tons of consumption quantity of steams, 16 tons/hour * 3.33 hours=53.2 tons of quantity of wastewater effluent, power consumption 20kw/ hour * 3.33 hours=66.6 degree.
Above-described embodiment is only for the inventive concept of the present invention of explaining, but not restriction to rights protection of the present invention, allly utilizes this design to carry out the change of unsubstantiality to the present invention, all should fall into protection scope of the present invention.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210247428.7A CN102758327B (en) | 2012-07-18 | 2012-07-18 | Desizing-scouring-bleaching combination machine for pretreatment for printing and dyeing textile fabrics |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210247428.7A CN102758327B (en) | 2012-07-18 | 2012-07-18 | Desizing-scouring-bleaching combination machine for pretreatment for printing and dyeing textile fabrics |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102758327A CN102758327A (en) | 2012-10-31 |
| CN102758327B true CN102758327B (en) | 2014-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210247428.7A Expired - Fee Related CN102758327B (en) | 2012-07-18 | 2012-07-18 | Desizing-scouring-bleaching combination machine for pretreatment for printing and dyeing textile fabrics |
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Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3727747A1 (en) * | 1987-08-20 | 1989-03-02 | Hoechst Ag | METHOD AND DEVICE FOR COMBINED CONTINUOUS COOKING AND BLEACHING OF TEXTILE MATERIAL |
| CN201386202Y (en) * | 2009-04-13 | 2010-01-20 | 愉悦家纺有限公司 | A steam waste heat recovery and utilization device for printing and dyeing equipment |
| CN201835127U (en) * | 2010-09-10 | 2011-05-18 | 安徽中天印染股份有限公司 | Energy-saving heat exchange system |
| CN202688683U (en) * | 2012-07-18 | 2013-01-23 | 绍兴文理学院 | Desizing scouring and bleaching combination machine for printing and dyeing pretreatment of textile fabrics |
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- 2012-07-18 CN CN201210247428.7A patent/CN102758327B/en not_active Expired - Fee Related
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| CN102758327A (en) | 2012-10-31 |
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Granted publication date: 20140326 Termination date: 20160718 |