CN102753265B - Titania-alumina loaded palladium catalyst - Google Patents

Titania-alumina loaded palladium catalyst Download PDF

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Publication number
CN102753265B
CN102753265B CN201080064074.1A CN201080064074A CN102753265B CN 102753265 B CN102753265 B CN 102753265B CN 201080064074 A CN201080064074 A CN 201080064074A CN 102753265 B CN102753265 B CN 102753265B
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catalyst
alkene
acetoxylation
extrudate
weight
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Expired - Fee Related
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CN201080064074.1A
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CN102753265A (en
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D.T.谢
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Lyondell Chemical Technology LP
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Lyondell Chemical Technology LP
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Priority claimed from US12/653,592 external-priority patent/US8273682B2/en
Priority claimed from US12/653,563 external-priority patent/US8329611B2/en
Priority claimed from US12/657,893 external-priority patent/US8507720B2/en
Application filed by Lyondell Chemical Technology LP filed Critical Lyondell Chemical Technology LP
Priority claimed from PCT/US2010/057387 external-priority patent/WO2011075279A1/en
Publication of CN102753265A publication Critical patent/CN102753265A/en
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Abstract

The present invention discloses the catalyst of a kind of palladium comprising and being carried on titania alumina extrudate.Extrudate comprises at least 80% weight titanium dioxide and 0.1 to 15% weight aluminium oxide.The palladium catalyst prepared from titania alumina extrudate has significantly higher crushing strength.The present invention also improves its catalytic performance in vinyl acetate manufactures.

Description

Titania-alumina loaded palladium catalyst
Invention field
The present invention relates to comprise the catalyst of the palladium being carried on titania-alumina carrier.
Background of invention
The catalyst comprising the palladium and the 11st race's metal that are carried on titanium dioxide can be used for the acetoxylation of catalyzed alkene, See for example United States Patent (USP) 6,022,823, U.S. Patent Application Publication 2008/0146721 and 2008/0281122.But, from Catalyst prepared by titania extrudate typically has low crushing strength.The catalyst with low crushing strength tends to instead Answer in device and grind, cause pressure in the reactor to decline, and block process pipe.Accordingly, it would be desirable to research and development have high crush-strength Catalyst.
Summary of the invention
The present invention is the catalyst of a kind of palladium comprising and being carried on extrudate.Extrudate comprises at least 80% weight dioxy Change titanium and 0.1 to 15% weight aluminium oxide.The palladium catalyst prepared from titania-alumina extrudate has significantly higher Crushing strength and good activity.
Accompanying drawing is sketched
Fig. 1 shows crushing strength and its alumina content of the catalyst being carried on titania-alumina extrudate Dependency.
Detailed Description Of The Invention
The present invention is the catalyst of a kind of palladium comprising and being carried on titania-alumina extrudate, described extrudate Comprise at least 80% weight titanium dioxide and 0.1 to 15% weight aluminium oxide.Its preferably containing at least 85% weight is (more preferably at least 90% weight) titanium dioxide and 0.2 to 10% weight (more preferably 0.5 to 5% weight) aluminium oxide.
In order to prepare extrudate, titanium dioxide or titanium dioxide precursor and aluminium oxide or alumina precursor are suitable for any Method (such as, grind or knead) is mixed into paste.Industrial, chloride process, sulfate process, hydro-thermal method or titanium tetrachloride can be passed through Pyrohydrolysis prepare titanium dioxide.The example being suitable for titanium dioxide includes Millennium Inorganic Chemicals's TiONA®DT-51, DT-52, DT-51D, DT-40 and DT-20.Applicable titanium dioxide precursor includes titanium salt, halogenated titanium, alkoxyl Titanium, titanium oxyhalide etc..The example being suitable for aluminium oxide includes the DISPERAL of Sasol®、PURAL®、PURALOX®.It is suitable for aluminium oxide Precursor includes aluminum alkoxide and aluminium salt.
Formed with solvent and stick with paste.The example being suitable for solvent includes water, alcohol, ester, amide etc. and mixture thereof.Preferably solvent is Water and alcohol.Water is most preferred.
Available extrusion aid is formed to be stuck with paste.Be suitable for extrusion aid include carboxylic acid, alkyl ammonium compound, amino alcohol, cellulose, Cellulose derivative, starch, polyacrylate, polymethacrylates, poly-(vinyl alcohol), PVP, poly- (aminoacid), polyethers, poly-(oxolane), metal carboxylate etc. and mixture thereof.The example of cellulose derivative includes carboxylic alkane Base sodium cellulosate, hydroxy alkyl cellulose and methylcellulose.Preferably extrusion aid includes that carboxyl alkyl cellulose sodium and hydroxyalkyl are fine The combination of dimension element.The carboxyl alkyl cellulose of 3:1 to 1:1 is with hydroxy alkyl cellulose weight ratio more preferably.
Carboxyl alkyl cellulose is to have the carboxylic being attached to form some hydroxyls of the glucopyra sugar monomer of cellulosic backbone The cellulose derivative of alkyl.It uses usually used as its sodium salt-carboxyl alkyl cellulose sodium.Carboxymethyl cellulose is preferably used Sodium salt.
Hydroxy alkyl cellulose is cellulose derivative wherein repeating some hydroxyls hydroxyalkylation in glucose unit Thing.Preferably hydroxyalkyl is 2-hydroxyethyl or 2-hydroxypropyl.
The extrusion stuck with paste produces and comprises solvent and the extrudate of possible extrusion aid.Extrusion be wherein stick with paste squeeze through mould or hole with Produce the manufacture process of the long materials of constant cross-section.General extrusion process plastics or the food used, and form adsorbent or catalysis Agent.Any conventional extruders can be used.Extrudate is generally of the diameter of 0.5 to 10mm, concrete 1 to 5mm.The screw type being suitable for Extruder is described in " Particle Size Enlargement " (particle diameter increase), Handbook of Powder Technology, vol. 1 (1980) pp.112-22.
Calcining extrudate.Preferably calcine and carry out in oxygen-containing atmosphere, with the organic substance (example comprised in the extrudate that burnouts As, residual solvent, extrusion aid etc.).Calcining can be carried out at 400 to 1000 DEG C, more preferably 450 to 700 DEG C.Sometimes, at the beginning of useful Begin calcining extrudate in inert atmosphere (such as, nitrogen, helium), to thermally decompose the organic compound comprised in extrudate, then burns Organic substance in oxygen-containing atmosphere to the greatest extent.
Catalyst generally comprises 0.05 to 3% weight palladium and the 11st race's metal of optional 0.05 to 1.5% weight.More preferably urge Agent comprises 0.5 to 1.5% weight palladium and 0.25 to 0.75% weight gold.
In order to prepare catalyst, the extrudate of calcining typically processes with the aqueous solution of palladium salt.The concentration of solution used and amount Depend on the desired concn of palladium in final catalyst.Then remove water, leave the palladium salt of deposition on extrudate.The palladium salt being suitable for Including Palladous chloride., sodium chloropalladite, Palladous nitrate. and palladium sulfate.11st race's slaine in company with adding palladium or can add in single step To extrudate.Such as, the aqueous solution of auric chloride, tetra chlorauric acid, sodium terachloraurate etc. can be used.
The extrudate of dipping is calcined in inertia or oxidizing gas the temperature of 100 DEG C to 600 DEG C, such as helium, nitrogen, argon, Neon, nitrogen oxides, oxygen, air, carbon dioxide etc..It is used as the mixture of above-mentioned gas.Preferably calcine at nitrogen, oxygen or air Or its mixture carries out general 0.1 and 5 hour.
After firing, products therefrom is made to reduce, to convert at least part of palladium and the 11st race's metal (if use), with preparation The catalyst of reduction.Generally available any known method uses conventional reduction agent, such as ammonia, carbon monoxide, hydrogen, hydrocarbon, alkene, Aldehyde, alcohol, hydrazine, primary amine, carboxylic acid, carboxylate and carboxylate.Hydrogen, ethylene, propylene, alkaline hydrazine and alkaline formaldehyde are highly useful going back Former dose, ethylene and hydrogen are particularly preferred.Although pure hydrogen can be used, but more typically use hydrogen and noble gas (such as nitrogen, helium, Argon etc.) mixture.These mixture generally comprise a maximum of about of 50% volume (vol.%) hydrogen, more typically comprise about 5 to 25% volumes Hydrogen and 75 to 95% volume noble gases.Recovery time is generally 0.1 to 5 hour.Reduction temperature used can be 20 to 600 DEG C.
Catalyst can be used for the acetoxylation of alkene (such as ethylene or propylene), to produce acetoxylation alkene, example Such as vinyl acetate or allyl acetate.In acetoxylation is reacted, preferably use the catalyst of strengthening, the catalyst of strengthening The catalyst of reduction can be joined by activator to prepare.Activator is alkali or alkaline earth metal compound, the example be potassium, sodium, Hydroxide, acetate, nitrate, carbonate and the bicarbonate of caesium, magnesium, barium etc..Potassium salt is preferred activator.Activator Content can be 0.1 to 15% weight of catalyst, preferably 0.5 to 10% weight.
Present invention additionally comprises the method preparing vinyl acetate, described method includes making to comprise entering of ethylene, oxygen and acetic acid Material reacts in the presence of a catalyst.
Charging generally comprises 20 to 70% molar ethylenes, 2 to 8% mole oxygen and 2 to 20% mole of acetic acid.Charging can comprise dilute Release agent.The example being suitable for diluent includes propane, nitrogen, helium, argon, carbon dioxide etc. and mixture thereof.
Reaction general in fixed bed reactors 100 to 250 DEG C (preferably 125 to 200 DEG C) temperature and 15 to Carry out under the pressure of 500psig.
Embodiment 1
Extrudate preparation and sign:
By D-T51 titanium dioxide (178.2g), aluminium oxide (DISPERAL®P2, purchased from Sasol, 1.8g), high-purity WALOCELTMC sodium carboxymethyl cellulose (The Dow Chemical Company, 3.8g), poly-(ethylene oxide) (MW=100, 000,3.4g) and cellulose derivative (METHOCELTMK4M, purchased from The Dow Chemical Company, 1.8g) mix 5 Minute.Water (100g), ammonium hydroxide aqueous solution (14.8M, 10.5g) and benzylalcohol (1.3g) are joined mixture, and further Mixing produces sticks with paste.Paste is put into the Bonnot 1-inch extruder (The of the die face in 2 holes being equipped with diameter 1/8 inch Bonnot Company) hopper in.
Collect extrudate, and be dried 12 hours at 80 DEG C in atmosphere, calcine the most in atmosphere.Make calcining heat with 2 DEG C/min speed be increased to 500 DEG C from room temperature, 500 DEG C keep 2 hours, with the speed of 10 DEG C/min from 500 DEG C of risings To 700 DEG C, keep 3 hours at 700 DEG C, be then reduced to room temperature.
Pd-Au catalyst
By NaHCO3Powder (2.7g) is slowly added into and comprises Na2PdCl4·3H2O(3.1g)、NaAuCl4·2H2O (1.1g) and the aqueous solution of water (23.5g).Mixture is stirred at room temperature 10 minutes.Solution pipette is sprayed onto the extrusion through calcining On thing (100g), make them roll in rotary flask simultaneously.Once complete dipping, with heating gun, the flask of rotation is heated to About 100 DEG C.Make the extrudate being through impregnation with roll other 30 minutes at 100 DEG C, be then placed in baking oven experiencing 2 hours at 80 DEG C, It is subsequently cooled to room temperature.
The extrudate of drying is washed with warm water (50 to 80 DEG C), until can be by making washing filter liquor and 1% weight nitric acid Precipitation is observed in silver solution mixing, and detection does not has chloride.After having washed, at 80 to 100 DEG C of dry catalysts, to remove water. Then they are heated 3 hours in atmosphere at 230 DEG C, flow down at nitrogen and heat 30 minutes at 230 DEG C.In nitrogen 10% mole Flowing down of hydrogen raises the temperature to 500 DEG C, keeps 3 hours, is subsequently cooled to room temperature.
Extrudate aqueous solution (1L) washing comprising 10% w acetic acid potassium and 1% weight percent potassium hydroxide.Scrubbed squeezes Go out thing to be dried 2 hours at 125 DEG C under nitrogen.Obtain palladium-gold catalyst.Catalyst comprises 0.93% weight Pd, 0.54% weight Au With 1.5% weight K.
Some physical propertys of catalyst are shown in Table 1.The crushing strength of catalyst Chatillon crushing strength is analyzed Instrument (Model DPP 50) is measured.Power measure 1/8 inch of long extrudate fracture by 25 times needed for is averaged, and obtains report value. Bulk density is measured by 40g catalyst being put into 100mL graduated cylinder (1 " nominal outside diameter).Rap graduated cylinder, until apparent volume is not Change again, then by quality divided by this value, bulk density calculated.By adding pellet to 50mL water in the second graduated cylinder, then Rap all spaces of filling, measure voidage.The cumulative volume individually shared from water and pellet deducts the gained water yield, to measure water The voidage occupied.Being poured through basket by mixture, shake is removed excessive water, is then weighed by wet extrudate, measures total Pore volume.The quality exceeding initial 40g catalyst is increased density the measuring as pore volume divided by water.
Prepared by vinyl acetate:
In fixed bed reactors (rustless steel, 1 inch of O.D.), test palladium-gold catalyst is prepared for vinyl acetate. By reactor catalyst (10g) and inertia Alpha-alumina cylindrical pellets (1/8 " diameter, surface area 4m2/ g, pore volume 0.25mL/g, 25g) mixture fill.Charging comprise 46.1% mole of helium, 33.9% molar ethylene, 11.48% mole of acetic acid, 4.2% mole oxygen and 4.2% mole of nitrogen.Reactor pressure is 80psig, in standard temperature and pressure (STP) relative to catalyst volume Space velocity is 3050h-1.Reactor fluidisation sand bath cooling, temperature is set in 130 DEG C.Product stream passes through gas chromatogram (GC) Analyze.OTR, oxygen selective, the oxygen productivity (yield) of generation vinyl acetate between 40 to 50h and generate on stream The ethylene selectivity of vinyl acetate calculates from GC result, is listed in table 1.By the oxygen amount of consumption divided by delivering to reactor Total oxygen demand, calculates OTR.The oxygen selective generating vinyl acetate is that the oxygen amount consumed in preparing vinyl acetate is removed With the total oxygen demand consumed.The oxygen productivity generating vinyl acetate is the product that OTR is multiplied by oxygen selective.Generate acetic acid second The ethylene selectivity of alkene ester is that the ethylene volume consumed in preparing vinyl acetate is divided by the total ethylene volume consumed.Catalyst Production Ability is the vinyl acetate grams/liter catalyst hour of preparation.
Embodiment 2 and Comparative Example 3,4
The method repeating embodiment 1 with the formula shown in table 1.
Table 1 and Fig. 1 shows, is carried on and has 1 and 10% palladium-gold of titania-alumina extrudate of weight aluminium oxide Catalyst has the porosity similar to the catalyst being carried on titania extrudate, but has surface area and the improvement of increase Activity, and have more significantly higher than the catalyst (Comparative Example 4) prepared from titania extrudate anti-crushing by force Degree.But, the catalyst prepared from the extrudate comprising 20% weight aluminium oxide and 80% weight titanium dioxide obtains ratio from dioxy Change the vinyl acetate production ability that the catalyst prepared of titanium extrudate is lower, even if it has large surface area.Comparative The low activity that embodiment 3 obtains is likely due to the formation of smaller hole, as shown in its large surface area
Table 1

Claims (14)

1. comprising a catalyst for the acetoxylation for alkene of the palladium being carried on extrudate, described extrudate comprises At least 80% weight titanium dioxide and 0.1 to 15% weight aluminium oxide, wherein extrudate by use comprise carboxyl alkyl cellulose and Prepared by the extrusion aid of hydroxy alkyl cellulose.
2. the catalyst of the acetoxylation for alkene of claim 1, wherein extrudate comprises 0.2 to 10% weight oxidation Aluminum.
3. the catalyst of the acetoxylation for alkene of claim 1, wherein extrudate comprises 0.5 to 5% weight oxidation Aluminum.
4. the catalyst of the acetoxylation for alkene of claim 1, the catalysis of the described acetoxylation for alkene Agent comprises the 11st race's metal further.
5. the catalyst of the acetoxylation for alkene of claim 4, wherein the 11st race's metal is gold.
6. the catalyst of the acetoxylation for alkene of claim 1, wherein the amount of palladium is the described acetyl for alkene 0.05 to 3% weight of the catalyst of epoxide.
7. the catalyst of the acetoxylation for alkene of claim 1, wherein carboxyl alkyl cellulose and hydroxy alkyl cellulose Weight ratio be 3:1 to 1:1.
8. the catalyst of the acetoxylation for alkene of claim 1, wherein hydroxy alkyl cellulose is selected from methyl 2-hydroxyl Propyl cellulose, methyl 2-hydroxy ethyl cellulose and mixture thereof.
9. the catalyst of the acetoxylation for alkene of claim 1, wherein extrudate is forged the temperature of 650 to 750 DEG C Burn.
10. the method preparing vinyl acetate, described method include making ethylene, oxygen and acetic acid claim 1 for React in the presence of the catalyst of the acetoxylation of alkene.
The method of 11. claim 10, wherein extrudate comprises 0.2 to 10% weight aluminium oxide.
The method of 12. claim 10, wherein extrudate comprises 0.5 to 5% weight aluminium oxide.
The method of 13. claim 10, wherein the catalyst for the acetoxylation of alkene of claim 1 comprises further 11st race's metal.
The method of 14. claim 13, wherein the 11st race's metal is gold.
CN201080064074.1A 2009-12-16 2010-11-19 Titania-alumina loaded palladium catalyst Expired - Fee Related CN102753265B (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US12/653563 2009-12-16
US12/653,592 US8273682B2 (en) 2009-12-16 2009-12-16 Preparation of palladium-gold catalyst
US12/653,563 US8329611B2 (en) 2009-12-16 2009-12-16 Titania-containing extrudate
US12/653592 2009-12-16
US12/657,893 US8507720B2 (en) 2010-01-29 2010-01-29 Titania-alumina supported palladium catalyst
US12/657893 2010-01-29
PCT/US2010/057387 WO2011075279A1 (en) 2009-12-16 2010-11-19 Titania-alumina supported palladium catalyst

Publications (2)

Publication Number Publication Date
CN102753265A CN102753265A (en) 2012-10-24
CN102753265B true CN102753265B (en) 2016-11-30

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1235561A (en) * 1996-10-31 1999-11-17 米兰纽姆石化公司 Improved process for production of supported palladium-gold catalysts
CN1364855A (en) * 2000-12-29 2002-08-21 中国石油化工股份有限公司 Selective hydrogenization catalyst and its preparing method and use

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1235561A (en) * 1996-10-31 1999-11-17 米兰纽姆石化公司 Improved process for production of supported palladium-gold catalysts
CN1364855A (en) * 2000-12-29 2002-08-21 中国石油化工股份有限公司 Selective hydrogenization catalyst and its preparing method and use

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