CN102747528B - Pressing ring motion control system - Google Patents

Pressing ring motion control system Download PDF

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Publication number
CN102747528B
CN102747528B CN 201210270041 CN201210270041A CN102747528B CN 102747528 B CN102747528 B CN 102747528B CN 201210270041 CN201210270041 CN 201210270041 CN 201210270041 A CN201210270041 A CN 201210270041A CN 102747528 B CN102747528 B CN 102747528B
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presser feet
master controller
control system
motion control
trim ring
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CN102747528A (en
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顾振刚
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CHANGSU GUOGUANG MACHINERY Co Ltd
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CHANGSU GUOGUANG MACHINERY Co Ltd
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  • Knitting Machines (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

The invention relates to a pressing ring motion control system for controlling motion of a press stand in a pressing ring device, comprising a main controller, a press stand drive module, a press stand drive mechanism, a position sensor and a signal collection module. A knitting program is input into the main controller, the press stand drive module is connected with the main controller, the maincontroller sends a drive command to the press stand drive module, the press stand drive mechanism is connected with the press stand drive module, drives the press stand drive module to drive the press stand to move and feeds back a data signal of the press stand drive mechanism to the main controller, the position sensor is used for detecting a position signal of the press stand, and the signal collection module is connected with the position sensor and the main controller and feeds back the position signal to the main controller. With the adoption of the pressing ring motion control system, the problem that a high position roller cannot be locally pulled can be solved, slough-off and thread floating of a fabric coil is controlled according to pressure size according to the local conditions as for a braided fabric, and the press stand can be regulated at any time, so that the stability of pressing ring motion control is strengthened.

Description

The trim ring motion control system
Technical field
The present invention relates to a kind of trim ring motion control system in the computer flat knitting machine technical field.
Background technology
Existing slideway type clamping ring device for computer-aided flat knitting machine is 200910033502.3 disclosed technical schemes as the patent No., and shown in accompanying drawing 1, it drives presser feet 110 motions by motor 101.Motor 101 is installed on the motor mounting plate 107, eccentric wheel 102 is installed on the rotor of motor 101, and eccentric wheel 102 is provided with camshaft 103, and camshaft 103 connects connecting rod 104, be connected with presser feet seat 105 by pitman shaft 112 on the connecting rod 104, presser feet 110 is installed on the presser feet seat 105.Also be provided with bent road axle 113 on the presser feet seat 105.And be provided with boss in connecting rod 104 and presser feet seat 105 limits on the motor mounting plate 107, and boss is provided with slideway 108 and the bent road 109 that play the guiding role, and pitman shaft 112 is arranged in the slideway 108, and bent road axle 113 is arranged in the bent road 109.When motor 101 runnings, its rotor banding movable eccentric wheel 102 rotates, and then drives 105 motions of presser feet seat by connecting rod 104.The slideway 108 that moves through of presser feet seat 105 leads, and then presser feet 110 is moved under the guiding in bent road 109.
Mostly this presser feet is to adopt two inductor controls to pump, and at the presser feet duration of work, can only move back and forth according to the track that regulates in advance about the presser feet.And knitted fabric has developed to the direction of multiple different yarns material knitting on same fabric, multiple decorative pattern, flower template piece and multiple density requirements become new developing direction, the yarn material performance that they adopt is also different, so the braided fabric braiding also brings certain degree of difficulty.If adopt original trim ring device, the if anything is wrong presser feet is had an injection seriously between presser feet and the knitting needle, therefore utilizes original trim ring action control technology can not adapt to protean braiding requirement.
Summary of the invention
The purpose of this invention is to provide a kind of trim ring motion control system that is applicable to complicated knitting knitting fabric, avoids occurring problems such as having an injection.
For achieving the above object, the technical solution used in the present invention is:
A kind of trim ring motion control system is used for the motion of the presser feet of control trim ring device, and it comprises
Master controller, input has knitting program in the described master controller;
The presser feet driver module, described presser feet driver module is connected with described master controller, and described master controller sends the driving instruction to described presser feet driver module;
The presser feet driving mechanism, described presser feet driving mechanism is connected with described presser feet driver module, and described presser feet driving mechanism drives described presser feet motion according to the described presser feet driving mechanism of described driving instruction driving and presses coil;
Position sensor, described position sensor detects the position signalling of described presser feet;
Signal acquisition module, described signal acquisition module connect described position sensor and described master controller, and described signal acquisition module feeds back to described master controller with described position signalling;
Described presser feet driving mechanism is connected to described master controller by described signal acquisition module, and described presser feet driving mechanism feeds back its data-signal by described signal acquisition module to described master controller; Described master controller judges according to described position signalling and described data-signal whether described presser feet is normal.
Preferably, described presser feet driving mechanism adopts the presser feet motor with data feedback function.
Preferably, described trim ring motion control system also comprises to be gathered described coil to the force value of described presser feet and is translated into the pressure sensor of pressure signal, described pressure sensor is connected with described signal acquisition module, and described pressure signal feeds back to described master controller by described signal acquisition module.
Preferably, described trim ring motion control system comprises also whether the described presser feet of detection and improper contact component contact and be converted into the feeler of activation signal, described feeler is connected with described signal acquisition module, and described activation signal feeds back to described master controller by described signal acquisition module.
Preferably, described trim ring motion control system also comprises the alarm module that is connected with alarm element, and described alarm module is connected with described master controller; Occur when unusual when described master controller detects described presser feet, it sends alarm command and locks described presser feet driving mechanism to described alarm module.
Preferably, described knitting program is stored in the storage medium that is connected with described master controller.
Operation principle of the present invention is: described knitting program is input in the described master controller, described master controller sends described driving instruction according to the setting of described knitting program to described presser feet driver module, and described presser feet driver module instructs to drive described presser feet driving mechanism according to described driving and moves to realize that the presser feet motion presses coil.Described presser feet driving mechanism feeds back the data-signal of its motion to described master controller, and described master controller is controlled the position of described presser feet according to described data-signal.Simultaneously, described position sensor is used for detecting the position signalling of described presser feet, and feed back to described master controller by described signal acquisition module, described master controller judges whether the position signalling of described presser feet conforms to preset value, thereby further controls the action of presser feet driving mechanism.Described master controller judges according to described position signalling and described data-signal whether described presser feet is normal, has only when described position signalling and described data-signal are all within predefined scope, and described presser feet is just working properly.
Because technique scheme is used, the present invention compared with prior art has following advantage: the present invention can be in the braiding of same fabric, when different wool yarn raw materials, complex pattern, the braiding of different plate part, solve the problem that high-order roller just can't local tractive, adopt digital setting control, braided fabric is adopted knocking over and the flotation line that height is controlled the fabric coil of pressing of suiting measures to local conditions, can adjust presser feet at any time, strengthened the stability of trim ring action control.
Description of drawings
Accompanying drawing 1 is the trim ring schematic representation of apparatus of trim ring motion control system of the present invention.
Accompanying drawing 2 is the theory diagram of trim ring motion control system of the present invention.
In the above accompanying drawing: 1, knitting program; 2, master controller; 3, presser feet driver module; 4, presser feet driving mechanism; 5, position sensor; 6, pressure sensor; 7, alarm module; 8, signal acquisition module; 9, feeler; 10, alarm element;
101, motor; 102, eccentric wheel; 103, camshaft; 104, connecting rod; 105, presser feet seat; 107, motor mounting plate; 108, slideway; 109, Qu Dao; 110, presser feet; 111, sensor; 112, pitman shaft; 113, bent road axle.
The specific embodiment
Be further described below in conjunction with the present invention of embodiment shown in the drawings.
Embodiment one:
Shown in accompanying drawing 1, the presser feet 110 in the trim ring device moves under the driving of motor 101.Motor 101 is installed on the motor mounting plate 107, eccentric wheel 102 is installed on the rotor of motor 101, and eccentric wheel 102 is provided with camshaft 103, and camshaft 103 connects connecting rod 104, be connected with presser feet seat 105 by pitman shaft 112 on the connecting rod 104, presser feet 110 is installed on the presser feet seat 105.Also be provided with bent road axle 113 on the presser feet seat 105.And be provided with boss in connecting rod 104 and presser feet seat 105 limits on the motor mounting plate 107, and boss is provided with slideway 108 and the bent road 109 that play the guiding role, and pitman shaft 112 is arranged in the slideway 108, and bent road axle 113 is arranged in the bent road 109.When motor 101 runnings, its rotor banding movable eccentric wheel 102 rotates, and then drives 105 motions of presser feet seat by connecting rod 104.The slideway 108 that moves through of presser feet seat 105 leads, and then presser feet 110 is moved under the guiding in bent road 109.The bent road 109 other sensors 111 that are provided with.At presser feet 110 duration of works, it moves up and down and can only move back and forth according to the track that regulates in advance.
Yet on same fabric, different material can appear, different decorative patterns, flower type, different plates, differences such as different densities, the problem of having an injection after also can occurring making mistakes between the technical problem that can't handle and presser feet and the knitting needle.When the general braiding flower type of computer flat knitting machine and dull and stereotyped fabric, can normally weave production under the tractive of high-order roller, when different wool yarn raw materials, complex pattern, the local braiding of different plate, high-order roller just can't local tractive.Presser feet is moved downward the work of location, adopt digital setting control, braided fabric is adopted knocking over and the flotation line that height is controlled the fabric coil of pressing of suiting measures to local conditions.
Computer flat knitting machine is reciprocating type braiding, and multiple decorative pattern is knitted on the same fabric with flower type, multiple density, different plates part, and the variation of pressing height that presser feet is downward also is to become thereupon.For example once toward knitting width in the variation of several density sections is also arranged, the control high and low position that presser feet that each density section changes coupling is pressed must be set so.The variation of the density section in multiple knitting width requires the same height of pressing of setting the coupling presser feet.
Therefore, design a kind of trim ring motion control system, be used for the motion of the presser feet of control trim ring device, shown in accompanying drawing 2.The trim ring motion control system comprises master controller 2, presser feet driver module 3, presser feet driving mechanism 4, position sensor 6, signal acquisition module 8, pressure sensor, feeler 9, alarm module 7, alarm element 10.
Master controller 2 is connected with storage medium (as USB flash disk etc.), stores the knitting program 1 according to the design of braiding process in the storage medium, in the knitting program 1 input master controller 2.The output of master controller 2 is connected with presser feet driver module 3, and master controller 2 sends the driving instruction according to the setting of knitting program 1 to presser feet driver module 3.The output of presser feet driver module 3 is connected with presser feet driving mechanism 4, and presser feet driving mechanism 4 is connected with presser feet in the trim ring device.Presser feet driving mechanism 4 is pressed coil according to driving the 4 drive presser feets motions of instruction driving presser feet driving mechanism.Presser feet driving mechanism 4 adopts the presser feet motor with data feedback function, it is connected to master controller 2 by signal acquisition module 8, and by the data-signal of signal acquisition module 8 to master controller 2 its motions of feedback, master controller 2 is according to the position (stroke) of data-signal control presser feet.
One or more position sensors 6 also are set in this trim ring motion control system, and position sensor 6 detects the position signalling of presser feet.The output of position sensor 6 feeds back to master controller 2 by signal acquisition module 8, thereby the position signalling of the presser feet of its collection is fed back to master controller 2.Master controller 2 judges whether the position signalling of presser feet conforms to preset value, thereby further controls the action of presser feet driving mechanism 4.
Master controller 2 judges according to position signalling and data-signal whether presser feet is normal, has only when position signalling and data-signal are all within predefined scope, and presser feet is just working properly.
Alarm module 7 is connected with the output of master controller 2, and the output of alarm module 7 is connected with alarm element 10.Occur when unusual when master controller 2 detects presser feet, it sends alarm command and locks presser feet driving mechanism 4 to alarm module 7.At this moment, alarm module 7 sends alarm command to drive its warning to alarm element 10.
In this trim ring motion control system one or more pressure sensors are set also, this pressure sensor is used for gathering coil to the force value of presser feet and is translated into pressure signal.The output of pressure sensor also feeds back to master controller 2 by signal acquisition module 8.
The trim ring motion control system also is provided with feeler 9, whether this feeler 9 contacts and is converted into activation signal for detection of presser feet with improper contact component (as knitting needle etc.), the output of feeler 9 is connected with signal acquisition module 8, and activation signal feeds back to master controller 2 by signal acquisition module 8.In case presser feet and improper contact component come in contact, activation signal feeds back to master controller 2, and master controller 2 sends to presser feet driver module 3 and drives instruction locking presser feet driving mechanism 4, and sends alarm command to alarm module 7.
This trim ring motion control system can be controlled the motion of presser feet according to the movable information of detected presser feet, is applicable to the braiding of complex textile, and the presser feet kinetic stability of controlling is preferable.
Above-described embodiment only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the personage who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalences that spirit essence is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.

Claims (6)

1. a trim ring motion control system is used for the motion of the presser feet of control trim ring device, and it is characterized in that: described trim ring motion control system comprises
Master controller, input has knitting program in the described master controller;
The presser feet driver module, described presser feet driver module is connected with described master controller, and described master controller sends the driving instruction to described presser feet driver module;
The presser feet driving mechanism, described presser feet driving mechanism is connected with described presser feet driver module, and described presser feet driving mechanism drives described presser feet motion according to the described presser feet driving mechanism of described driving instruction driving and presses coil;
Position sensor, described position sensor detects the position signalling of described presser feet;
Signal acquisition module, described signal acquisition module connect described position sensor and described master controller, and described signal acquisition module feeds back to described master controller with described position signalling;
Described presser feet driving mechanism is connected to described master controller by described signal acquisition module, and described presser feet driving mechanism feeds back its data-signal by described signal acquisition module to described master controller; Described master controller judges according to described position signalling and described data-signal whether described presser feet is normal.
2. trim ring motion control system according to claim 1 is characterized in that: described presser feet driving mechanism adopts the presser feet motor with data feedback function.
3. trim ring motion control system according to claim 1, it is characterized in that: described trim ring motion control system also comprises to be gathered described coil to the force value of described presser feet and is translated into the pressure sensor of pressure signal, described pressure sensor is connected with described signal acquisition module, and described pressure signal feeds back to described master controller by described signal acquisition module.
4. trim ring motion control system according to claim 1, it is characterized in that: described trim ring motion control system comprises also whether the described presser feet of detection and improper contact component contact and be converted into the feeler of activation signal, described feeler is connected with described signal acquisition module, and described activation signal feeds back to described master controller by described signal acquisition module.
5. trim ring motion control system according to claim 1, it is characterized in that: described trim ring motion control system also comprises the alarm module that is connected with alarm element, described alarm module is connected with described master controller; Occur when unusual when described master controller detects described presser feet, it sends alarm command and locks described presser feet driving mechanism to described alarm module.
6. trim ring motion control system according to claim 1, it is characterized in that: described knitting program is stored in the storage medium that is connected with described master controller.
CN 201210270041 2012-08-01 2012-08-01 Pressing ring motion control system Active CN102747528B (en)

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Publication number Priority date Publication date Assignee Title
CN103556383B (en) * 2013-11-14 2015-12-30 江苏中捷机电科技有限公司 A kind of foot device of computer-controlled flat knitting machine

Citations (3)

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EP1972708A1 (en) * 2005-11-16 2008-09-24 Shima Seiki Manufacturing Limited Carriage-mounted unit of weft knitting machine
CN101603238A (en) * 2009-06-22 2009-12-16 常熟市国光机械有限公司 Slideway type clamping ring device for computer-aided flat knitting machine
CN202755181U (en) * 2012-08-01 2013-02-27 常熟市国光机械有限公司 Pressing ring motion control system

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JP2012117188A (en) * 2010-12-03 2012-06-21 Shima Seiki Mfg Ltd Knitted fabric presser device for flat knitting machine

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EP1972708A1 (en) * 2005-11-16 2008-09-24 Shima Seiki Manufacturing Limited Carriage-mounted unit of weft knitting machine
CN101603238A (en) * 2009-06-22 2009-12-16 常熟市国光机械有限公司 Slideway type clamping ring device for computer-aided flat knitting machine
CN202755181U (en) * 2012-08-01 2013-02-27 常熟市国光机械有限公司 Pressing ring motion control system

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