CN102746930A - Grease used specially for sintering machine in metallurgical industry and preparation method thereof - Google Patents

Grease used specially for sintering machine in metallurgical industry and preparation method thereof Download PDF

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Publication number
CN102746930A
CN102746930A CN2012102141946A CN201210214194A CN102746930A CN 102746930 A CN102746930 A CN 102746930A CN 2012102141946 A CN2012102141946 A CN 2012102141946A CN 201210214194 A CN201210214194 A CN 201210214194A CN 102746930 A CN102746930 A CN 102746930A
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base oil
exclusively used
sinter machine
railway grease
metallurgy industry
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CN102746930B (en
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高晓谋
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Anhui Zhong Tian Petrochemical Co ltd
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Anqing Zhongtian Petroleum Chemical Industry Co Ltd
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Abstract

The invention discloses grease used specially for a sintering machine in a metallurgical industry and a preparation method thereof. The grease used specially for a sintering machine comprises: by weight, 3 to 6% of octadecylamine, 2 to 5% of aniline, 1 to 3% of ethanediamine, 2 to 3% of diphenylmethane-4,4'-diisocyanate (MDI), 50 to 70% of base oil A, 20 to 30% of base oil B, 0.5 to 1% of an antioxidant A, 2 to 4% of an antioxidant B, 1 to 2% of a rust inhibitor A, 2 to 3% of a rust inhibitor B, 2 to 5% of an extreme-pressure anti-wear agent A, 2 to 4% of an extreme-pressure anti-wear agent B, and 10 to 20% of a tackifier. In preparation, the raw materials are mixed by stirring in a certain order according to different temperatures and then are treated by related processes. The grease used specially for a sintering machine overcomes defects of the existing grease and is suitable for lubrication of bearings at different positions of an elastic slide of a large-scale sintering machine in a metallurgical industry and for lubrication of other high-temperature devices such as a soaking pit furnace, an annealing furnace and a drying furnace.

Description

A kind of railway grease that is exclusively used in the metallurgy industry sinter machine and preparation method thereof
 
Technical field
The present invention relates to the lubricating grease field, be specifically related to a kind of railway grease that is exclusively used in the metallurgy industry sinter machine and preparation method thereof.
 
Background technology
The sintering work Production Flow Chart of sinter machine is longer, and equipment is comparatively numerous and diverse, adds that it is in special working conditions such as high temperature, many dirt, heavy duty and sour gas environment, makes that its requirement to railway grease is quite harsh.The sintering work of sinter machine is to realize through the high negative pressure operation, and the aeroseal sheet of sinter machine has deadweight and elastic force, under pressure, produces wearing and tearing and distortion owing to slide, thereby produces the gap on the contact surface, causes gas leakage.This phenomenon is except outside the Pass having with physical construction, and is also relevant with factors such as temperature (temperature of sealing element be up to about 200 ℃) and the raw material of agglomerate in sintering process, agglomerate dust.Under the high temperature railway grease softening, flow out and the confession fat that supplies the fat fault to cause bad, and dust is sneaked into the inordinate wear that the poor sealing that causes etc. all can quicken hermetic unit.
Seal device of sintering machine uses railway grease generally to supply with through automatic confession fat device, and present considerable smelter adopts traditional soap base class railway grease, but the high-temperature behavior of this type railway grease is poor; Softening easily the loss, contact surface produces the gap, and pressure reduction makes the formed sealed structure of railway grease destroy; Leak gas, accelerated wear test does not reach requirement lubricated and sealing; And soap base class railway grease metal ion, at high temperature being prone to coking and blocking pipeline, pumping is poor.Cause air leak rate of air curtain big so in use find bad lubricating; The slideway serious wear, production efficiency is low, it is reported; The maximum air leak rate of air curtain of external sinter machine is no more than 30%; And the air leak rate of air curtain of the sinter machine of domestic present running is generally 40-60%, except will improving equipment, also need strengthen the improvement to PERFORMANCE OF GREASES.
In recent years, along with China's metallurgy industry develop rapidly, the energy-saving and cost-reducing problem that becomes concern.Railway grease to sinter machine uses is not had higher requirement, and sinter machine railway grease should have the good high-temperature performance, and vaporization losses reduces, and is thinning under the high temperature, do not run off and be difficult for oxidation, plays good lubricated and sealing function; Require to have advantages of high bearing capacity and friction resistant performance simultaneously, satisfy the requirement that equipment lubricates under many dirt and impact load; Have good barrier propterty, prevent acid attack property gas pickling metallic surface; Have good pump-conveying property and low coking tendency, blocking pipeline does not satisfy the grease lubrication system that supplies that concentrates; Has long work-ing life etc.
 
Summary of the invention
The purpose of this invention is to provide railway grease that is exclusively used in the metallurgy industry sinter machine and preparation method thereof; Overcome the prior art weak point, product is applicable to the lubricated of high temperature service such as each position bearing and other soaking pit, lehre, the stoving oven of the elastic slideway of metallurgical industry large-type sinterer.
The technical scheme that the present invention adopts is following:
A kind of railway grease that is exclusively used in the metallurgy industry sinter machine; The weight percent of its each component of constitutive material is: stearylamine 3-6%, aniline 2-5%, quadrol 1-3%, MDI (ditane-4; 4 '-vulcabond) 2 ~ 3%, base oil A 50 ~ 70%, base oil B 20 ~ 30%, oxidation inhibitor A 0.5 ~ 1%, oxidation inhibitor B2 ~ 4%, rust-preventive agent A 1 ~ 2%, rust-preventive agent B2 ~ 3%, extreme pressure anti-wear additives A 2 ~ 5%, extreme pressure anti-wear additives B 2 ~ 4%, tackifier 10 ~ 20%, described tackifier are low-molecular-weight polyisobutylene.
The MO 150BS that described base oil A is the HV deep refining;
Described base oil B is an ester class synthetic base oil;
Described oxidation inhibitor A is a pentanoic;
Described oxidation inhibitor B is a phosphoric acid fourth octyl group zinc salt;
Described rust-preventive agent A is a benzotriazole;
Described rust-preventive agent B is an alkenyl succinic acid;
Described extreme pressure anti-wear additives A is a tritolyl phosphate;
Described extreme pressure anti-wear additives B is a potassium borate;
Described preparation method specifically may further comprise the steps:
(1) presses formula rate the base oil B of 60% base oil A and 40% is dropped in the saponification still, and be warmed up to 60-80 ℃;
(2) mixture of stearylamine, aniline, the quadrol of formula rate being put in the saponification still with step (1) stirs, and churning time is 5-10 minute;
(3) by formula rate 40% base oil A and 60% base oil B are put in the oil groove, and be warmed up to 70-90 ℃;
(4) MDI with formula rate puts in the oil groove, mixes with the mixture of step (3), fully stirs until complete and dissolves;
(5) mixture with step (4) is driven in the saponification still, and the mixture that stirs with step (2) mixes, and slowly heats up; Require the beginning temperature at 60-90 ℃; Stirred 30-50 minute, at the uniform velocity heated up then 1.5-3 hour, stop heat supply when temperature is increased to 160-250 ℃;
(6) mixture that step (5) is stirred is transferred in the mediation still, when temperature drops to 110-140 ℃, adds oxidation inhibitor A and tackifier, stirs;
(7) when temperature drops to 80-110 ℃, oxidation inhibitor B, rust-preventive agent A, rust-preventive agent B, extreme pressure anti-wear additives A, extreme pressure anti-wear additives B are joined in the mediation still, and stir;
(8) with the mixture circulation shear of step (7) after 30-60 minute, homogeneous, the degassing, discharging under the 20-35MPa pressure promptly get product.
Application note of the present invention:
Railway grease of the present invention mainly is applicable to the lubricated of high temperature service such as each position bearing and other soaking pit, lehre, the stoving oven of the elastic slideway of metallurgical industry large-type sinterer; Also be applicable to bearing, gear, chain lubricated of various device under excessive temperature, heavy duty, the low-speed conditions, like the various rotary kilns of large-scale refractory factory, ceramics factory, electroceramics factory or tunnel kiln car bearing etc.Applicable temperature :-30 ℃ ~ 220 ℃
Beneficial effect of the present invention:
1, outstanding high temperature resistance and oxidation stability: the dropping point index is one of index directly perceived of its high-temperature behavior of reflection, and this product dropping point can reach more than 300 ℃, but the long period uses under 220 ℃ of Working environments; The high temperature oxidation stability is one of main use properties of railway grease, and railway grease used and store bigger influence.The oxidation stability of railway grease is relevant with basic oil properties with the preparation grease thickener, and this product viscosifying agent can be avoided the metal catalytic effect of base oil oxidation under the high temperature, so have the good high-temperature anti-oxidative stability because of metal ion not.
2, the colloid stability and the pumping of excellence: railway grease colloid stability is to weigh a tool important indicator of a railway grease use properties and shelf characteric quality.This product viscosifying agent is an organism, with base oil good affinity is arranged, and contains aryl simultaneously, and adds a certain proportion of synthetic ester lubricant, so have excellent colloid stability; Sinter machine centralized lubrication system pumping line is very long, particularly need lubricate product in the winter time and have good temperature pumping property, even this product under-30 ℃ condition, also can satisfy the requirement of sinter machine centralized lubrication system.
3, excellent sealing property: not thinning under this product high temperature, do not run off; Ferrous metal is kept good adhesive capacity, under 220 ℃ of Working environments, use noncoking, can not cause the slideway wearing and tearing; And water pouring loss is low; Water repelling property is good, contacting with water even mixing the back denseness with water and reduce very for a short time, can effectively get sealing function.
4, has excellent lubricated and extreme pressure and antiwear behavior: the sintering work work low speed high temperature sliding friction of sinter machine; And with a large amount of dust; Want simultaneously to bear bigger impact load, the MO of the HV deep refining that this product is selected for use still can well form excellent oil film thickness under high loading; Test shows, P BCan reach more than the 1000N P DCan reach more than the 6000N.
5, the work-ing life of overlength: the high-temperature behavior of railway grease is meant railway grease bearing life at high temperature; Be the reflection of the comprehensive use properties of railway grease, the level of fundamental propertys such as colloid stability, mechanical stability and oxidation stability that can constitutionally reflection railway grease.This product is under 160 ℃ temperature; Life-span reaches (TP ASTM D 3336) more than 1000 hours, has good bearing working ability, has long work-ing life; Be more than 10 times of general soap base grease its work-ing life, therefore has high economic worth and use value.
 
Embodiment
Embodiment one: a kind of railway grease that is exclusively used in the metallurgy industry sinter machine; The weight percent of its each component of constitutive material is: stearylamine 3%, aniline 2%, quadrol 1%, MDI (ditane-4,4 '-vulcabond) 2%, base oil A 50%, base oil B 20%, oxidation inhibitor A 0.5%, oxidation inhibitor B2%, rust-preventive agent A 1%, rust-preventive agent B2%, extreme pressure anti-wear additives A 2%, extreme pressure anti-wear additives B 2%, tackifier 12.5%.
Wherein, the described base oil A MO 150BS that is the HV deep refining; Described base oil B is an ester class synthetic base oil; Described oxidation inhibitor A is a pentanoic; Described oxidation inhibitor B is a phosphoric acid fourth octyl group zinc salt; Described rust-preventive agent A is a benzotriazole; Rust-preventive agent B is an alkenyl succinic acid; Described extreme pressure anti-wear additives A is a tritolyl phosphate; Described extreme pressure anti-wear additives B is a potassium borate; Described tackifier are low-molecular-weight polyisobutylene.
Be exclusively used in the preparation of greases method of metallurgy industry sinter machine, specifically may further comprise the steps:
(1) presses formula rate the base oil B of 60% base oil A and 40% is dropped in the saponification still, and be warmed up to 60-80 ℃;
(2) mixture of stearylamine, aniline, the quadrol of formula rate being put in the saponification still with step (1) stirs, and churning time is 5-10 minute;
(3) by formula rate 40% base oil A and 60% base oil B are put in the oil groove, and be warmed up to 70-90 ℃;
(4) MDI with formula rate puts in the oil groove, mixes with the mixture of step (3), fully stirs until complete and dissolves;
(5) mixture with step (4) is driven in the saponification still, and the mixture that stirs with step (2) mixes, and slowly heats up; Require the beginning temperature at 60-90 ℃; Stirred 30-50 minute, at the uniform velocity heated up then 1.5-3 hour, stop heat supply when temperature is increased to 160-250 ℃;
(6) mixture that step (5) is stirred is transferred in the mediation still, when temperature drops to 110-140 ℃, adds oxidation inhibitor A and tackifier, stirs;
(7) when temperature drops to 80-110 ℃, oxidation inhibitor B, rust-preventive agent A, rust-preventive agent B, extreme pressure anti-wear additives A, extreme pressure anti-wear additives B are joined in the mediation still, and stir;
(8) with the mixture circulation shear of step (7) after 30-60 minute, homogeneous, the degassing, discharging under the 20-35MPa pressure promptly get product.
 
Embodiment two: a kind of railway grease that is exclusively used in the metallurgy industry sinter machine; The weight percent of its each component of constitutive material is: stearylamine 4%, aniline 3%, quadrol 1%, MDI (ditane-4,4 '-vulcabond) 2.5%, base oil A 50%, base oil B 20%, oxidation inhibitor A 0.5%, oxidation inhibitor B2%, rust-preventive agent A 1%, rust-preventive agent B2%, extreme pressure anti-wear additives A 2%, extreme pressure anti-wear additives B 2%, tackifier 12.5%.
Wherein, the described base oil A MO 150BS that is the HV deep refining; Described base oil B is an ester class synthetic base oil; Described oxidation inhibitor A is a pentanoic; Described oxidation inhibitor B is a phosphoric acid fourth octyl group zinc salt; Described rust-preventive agent A is a benzotriazole; Rust-preventive agent B is an alkenyl succinic acid; Described extreme pressure anti-wear additives A is a tritolyl phosphate; Described extreme pressure anti-wear additives B is a potassium borate; Described tackifier are low-molecular-weight polyisobutylene.
Be exclusively used in the preparation of greases method of metallurgy industry sinter machine, specifically may further comprise the steps:
(1) presses formula rate the base oil B of 60% base oil A and 40% is dropped in the saponification still, and be warmed up to 60-80 ℃;
(2) mixture of stearylamine, aniline, the quadrol of formula rate being put in the saponification still with step (1) stirs, and churning time is 5-10 minute;
(3) by formula rate 40% base oil A and 60% base oil B are put in the oil groove, and be warmed up to 70-90 ℃;
(4) MDI with formula rate puts in the oil groove, mixes with the mixture of step (3), fully stirs until complete and dissolves;
(5) mixture with step (4) is driven in the saponification still, and the mixture that stirs with step (2) mixes, and slowly heats up; Require the beginning temperature at 60-90 ℃; Stirred 30-50 minute, at the uniform velocity heated up then 1.5-3 hour, stop heat supply when temperature is increased to 160-250 ℃;
(6) mixture that step (5) is stirred is transferred in the mediation still, when temperature drops to 110-140 ℃, adds oxidation inhibitor A and tackifier, stirs;
(7) when temperature drops to 80-110 ℃, oxidation inhibitor B, rust-preventive agent A, rust-preventive agent B, extreme pressure anti-wear additives A, extreme pressure anti-wear additives B are joined in the mediation still, and stir;
(8) with the mixture circulation shear of step (7) after 30-60 minute, homogeneous, the degassing, discharging under the 20-35MPa pressure promptly get product.
 
Product Validation:
Through detecting, each item index of this product all reaches request for utilization.
Figure 348884DEST_PATH_IMAGE001

Claims (10)

1. railway grease that is exclusively used in the metallurgy industry sinter machine; It is characterized in that: the weight percent of its each component of constitutive material is: stearylamine 3-6%, aniline 2-5%, quadrol 1-3%, MDI (ditane-4; 4 '-vulcabond) 2~3%, base oil A50~70%, base oil B20~30%, oxidation inhibitor A0.5~1%, oxidation inhibitor B2~4%, rust-preventive agent A1~2%, rust-preventive agent B2~3%, extreme pressure anti-wear additives A2~5%, extreme pressure anti-wear additives B2~4%, tackifier 10~20%, described tackifier are low-molecular-weight polyisobutylene.
2. a kind of railway grease that is exclusively used in the metallurgy industry sinter machine according to claim 1 is characterized in that: the MO 150BS that described base oil A is the HV deep refining;
3. a kind of railway grease that is exclusively used in the metallurgy industry sinter machine according to claim 1 is characterized in that: described base oil B is an ester class synthetic base oil;
4. a kind of railway grease that is exclusively used in the metallurgy industry sinter machine according to claim 1 is characterized in that: described oxidation inhibitor A is a pentanoic;
5. a kind of railway grease that is exclusively used in the metallurgy industry sinter machine according to claim 1 is characterized in that: described oxidation inhibitor B is a phosphoric acid fourth octyl group zinc salt;
6. a kind of railway grease that is exclusively used in the metallurgy industry sinter machine according to claim 1 is characterized in that: described rust-preventive agent A is a benzotriazole;
7. a kind of railway grease that is exclusively used in the metallurgy industry sinter machine according to claim 1 is characterized in that: described rust-preventive agent B is an alkenyl succinic acid;
8. a kind of railway grease that is exclusively used in the metallurgy industry sinter machine according to claim 1 is characterized in that: described extreme pressure anti-wear additives A is a tritolyl phosphate;
9. a kind of railway grease that is exclusively used in the metallurgy industry sinter machine according to claim 1 is characterized in that: described extreme pressure anti-wear additives B is a potassium borate;
10. a kind of preparation of greases method that is exclusively used in the metallurgy industry sinter machine as claimed in claim 1, it is characterized in that: described preparation method specifically may further comprise the steps:
(1) presses formula rate the base oil B of 60% base oil A and 40% is dropped in the saponification still, and be warmed up to 60-80 ℃;
(2) mixture of stearylamine, aniline, the quadrol of formula rate being put in the saponification still with step (1) stirs, and churning time is 5-10 minute;
(3) by formula rate 40% base oil A and 60% base oil B are put in the oil groove, and be warmed up to 70-90 ℃;
(4) MDI with formula rate puts in the oil groove, mixes with the mixture of step (3), fully stirs until complete and dissolves;
(5) mixture with step (4) is driven in the saponification still, and the mixture that stirs with step (2) mixes, and slowly heats up; Require the beginning temperature at 60-90 ℃; Stirred 30-50 minute, at the uniform velocity heated up then 1.5-3 hour, stop heat supply when temperature is increased to 160-250 ℃;
(6) mixture that step (5) is stirred is transferred in the mediation still, when temperature drops to 110-140 ℃, adds oxidation inhibitor A and tackifier, stirs;
(7) when temperature drops to 80-110 ℃, oxidation inhibitor B, rust-preventive agent A, rust-preventive agent B, extreme pressure anti-wear additives A, extreme pressure anti-wear additives B are joined in the mediation still, and stir;
(8) with the mixture circulation shear of step (7) after 30-60 minute, homogeneous, the degassing, discharging under the 20-35MPa pressure promptly get product.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103497814A (en) * 2013-09-02 2014-01-08 安庆市中天石油化工有限公司 Lubricating grease specially used in high-temperature kiln car, and preparation method thereof
CN105087106A (en) * 2015-08-11 2015-11-25 新乡市恒星化工有限责任公司 Lubricating grease special for blast-furnace equipment and preparation method thereof
CN105861125A (en) * 2016-04-19 2016-08-17 天津海航石油能源科技有限公司 Anti-corrosion lubricating grease for unbonded prestressed ribs and preparation method of anti-corrosion lubricating grease
CN107760425A (en) * 2017-11-15 2018-03-06 郑州市欧普士科技有限公司 A kind of long-life bearing lubricating grease and preparation method thereof
CN109762629A (en) * 2018-12-19 2019-05-17 无锡飞天润滑油科技股份有限公司 A kind of sintering machine slide way packing grease and preparation method thereof
CN110168059A (en) * 2017-01-18 2019-08-23 出光兴产株式会社 Grease composition, method for producing the same, and method for using the same
CN111057609A (en) * 2019-12-10 2020-04-24 融润化工科技有限公司 High dropping point extreme pressure drilling tool thread grease

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CN101693851A (en) * 2009-09-30 2010-04-14 中国石油化工股份有限公司 Synthetic high-temperature lubricating grease and production method thereof
CN102311850A (en) * 2011-08-04 2012-01-11 安庆市中天石油化工有限公司 Grease specially used for heavy-load open-type gear and preparation method thereof
CN102417847A (en) * 2011-10-17 2012-04-18 中国石油化工股份有限公司 Lubricating grease composition

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
US20020072477A1 (en) * 2000-10-06 2002-06-13 Nippon Mitsubishi Oil Corporation Grease composition
CN101693851A (en) * 2009-09-30 2010-04-14 中国石油化工股份有限公司 Synthetic high-temperature lubricating grease and production method thereof
CN102311850A (en) * 2011-08-04 2012-01-11 安庆市中天石油化工有限公司 Grease specially used for heavy-load open-type gear and preparation method thereof
CN102417847A (en) * 2011-10-17 2012-04-18 中国石油化工股份有限公司 Lubricating grease composition

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103497814A (en) * 2013-09-02 2014-01-08 安庆市中天石油化工有限公司 Lubricating grease specially used in high-temperature kiln car, and preparation method thereof
CN103497814B (en) * 2013-09-02 2015-07-01 安庆市中天石油化工有限公司 Lubricating grease specially used in high-temperature kiln car, and preparation method thereof
CN105087106A (en) * 2015-08-11 2015-11-25 新乡市恒星化工有限责任公司 Lubricating grease special for blast-furnace equipment and preparation method thereof
CN105861125A (en) * 2016-04-19 2016-08-17 天津海航石油能源科技有限公司 Anti-corrosion lubricating grease for unbonded prestressed ribs and preparation method of anti-corrosion lubricating grease
CN110168059A (en) * 2017-01-18 2019-08-23 出光兴产株式会社 Grease composition, method for producing the same, and method for using the same
CN110168059B (en) * 2017-01-18 2022-04-01 出光兴产株式会社 Grease composition, method for producing the same, and method for using the same
CN107760425A (en) * 2017-11-15 2018-03-06 郑州市欧普士科技有限公司 A kind of long-life bearing lubricating grease and preparation method thereof
CN109762629A (en) * 2018-12-19 2019-05-17 无锡飞天润滑油科技股份有限公司 A kind of sintering machine slide way packing grease and preparation method thereof
CN111057609A (en) * 2019-12-10 2020-04-24 融润化工科技有限公司 High dropping point extreme pressure drilling tool thread grease

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Address after: 246521 Susong Economic Development Zone, Anhui, Anqing

Patentee after: ANHUI ZHONG TIAN PETROCHEMICAL Co.,Ltd.

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Denomination of invention: A lubricating grease specially used for sintering machine in metallurgical industry and its preparation method

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Granted publication date: 20141210

Pledgee: Susong sub branch of China Construction Bank Corp.

Pledgor: ANHUI ZHONG TIAN PETROCHEMICAL Co.,Ltd.

Registration number: Y2020980004498

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Date of cancellation: 20220919

Granted publication date: 20141210

Pledgee: Susong sub branch of China Construction Bank Corp.

Pledgor: ANHUI ZHONG TIAN PETROCHEMICAL Co.,Ltd.

Registration number: Y2020980004498

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Denomination of invention: A lubricating grease specially used for sintering machine in metallurgical industry and its preparation method

Effective date of registration: 20220930

Granted publication date: 20141210

Pledgee: Susong sub branch of China Construction Bank Corp.

Pledgor: ANHUI ZHONG TIAN PETROCHEMICAL Co.,Ltd.

Registration number: Y2022980017334

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