A kind of electron beam printing deaeration plant and deoxidation method thereof
Technical field
The present invention relates to the electron beam printing technical field, particularly a kind of electron beam printing deaeration plant and deoxidation method thereof.
Background technology
Along with improving constantly of material life, the consumer not only has been confined to visual enjoyment to printed matter, and the requirement of product environmental protection aspect is also being improved constantly, and this has proposed the new ideas of environmental protection just for China's printing industry.In press, printing ink also develops towards fast dried, nontoxic and environmental protection direction, and more representational is exactly water-based inks, UV curable ink and electron beam radiation cured printing ink.Using more energy-curable technology at present mainly is that the UV photocuring solidifies two kinds with acceleration high-power electron beam (EB).
Wherein, electron beam radiation cured printing ink is meant the printing ink that adopts beam energy to solidify.Be exactly printing ink down in the radiant energy irradiation, set or be hardened on the stock, thus obtain the trace of drying.The advantage of electron beam curing ink is a lot:
(1) solid content after it solidifies is 100%, does not contain organic volatile matter (VOC), belongs to zero-discharge technology;
(2) because the radiation of main dependence high voltage low current electron beam realizes the drying of printing ink etc., save energy, practiced thrift production cost;
(3) hardening time of electron beam curing ink very short, general only needed 0.1 second can anchor at substrate surface by finish-drying, thereby increased substantially operating efficiency;
(4) the printing ink marks of electron beam curing ink printing has very strong resistance; Form the high molecular weight steric network polymers because of the chemical substance in the printing ink through cross-linking reaction simultaneously; So ink pellet surface has very strong chemical-resistance and crocking resistance, can also guarantee the clean no dirty point of printed matter surface, little, the trace good brightness of dot gain rate.
Though electron beam curing ink has a lot of benefits, still there is certain shortcoming, its curing apparatus cost height is an obstacle maximum in applying.For example: though when solidifying, EB only needs an ion cathode tube, and must the indoor active gases content (like oxygen) of strict control cured.Way commonly used at present is when electron beam curing apparatus 20 is cured; Increase a nitrogen protection storehouse 10, as shown in Figure 1, through 10 li inflated with nitrogen in the nitrogen protection storehouse; Require nitrogen gas concn to be not less than 99.5%, make that the printing ink on the stock can make itself and oxygen completely cut off when EB solidifies.So, the EB curing apparatus is very complicated, and cost is very high, is unfavorable for the large-scale promotion of EB curing technology.In addition, when sheet-fed prints, can't utilize EB to be cured, also be the problem that can't overcome in the present EB curing technology.
In view of this, prior art is still waiting to improve and improve.
Summary of the invention
The object of the present invention is to provide a kind of electron beam printing deaeration plant and deoxidation method thereof, the nitrogen protection storehouse need be installed, cause the too high problem of cost with electron beam printing in the solution prior art.
In order to achieve the above object, the present invention has taked following technical scheme:
A kind of electron beam printing deaeration plant connects and to be used for through electron beam the electron beam curing apparatus of ink solidification on stock, and wherein, said deaeration plant is used for when electron beam curing apparatus work, the printing ink on the stock and air is completely cut off come.
Described electron beam printing deaeration plant, wherein, said deaeration plant is a compound film sticking apparatus, is used for film is compounded in the printing ink on the stock, make printing ink on the stock when electronic beam curing and air isolated.
Described electron beam printing deaeration plant, wherein, said compound film sticking apparatus comprises winding wheel, delivery wheel, cylinder and support, said delivery wheel, winding wheel and cylinder are arranged on the support;
Said delivery wheel is sent to the electronic beam curing position with film, by cylinder the printing ink on film and the stock is combined with each other, and ink solidification is separated film and stock by winding wheel after finishing.
Described electron beam printing deaeration plant, wherein, said deaeration plant is a rolling device, is used for when electronic beam curing, fully contacts with printing ink on the stock through rolling device, and makes printing ink and air on the stock isolated.
Described electron beam printing deaeration plant, wherein, said rolling device comprises roller and power transmission shaft, said roller is arranged on the power transmission shaft, and is positioned at the top of electronic beam curing position;
Printing ink on stock is positioned at the electronic beam curing position, and said power transmission shaft drives roller and rotates, and roller is fully contacted with printing ink on the stock, thereby printing ink on the stock and air are completely cut off.
A kind of deoxidation method of described electron beam printing deaeration plant wherein, may further comprise the steps:
Before S100, printing machine are sent to the electronic beam curing station with the printing ink on the stock;
S200, when electron beam curing apparatus is worked, deaeration plant comes the printing ink on the stock and air are isolated.
The deoxidation method of described electron beam printing deaeration plant, wherein, said deaeration plant is a film sticking apparatus, its step S200 further comprises:
Before S210, delivery wheel were sent to the electronic beam curing position with film, cylinder was combined with each other the printing ink on film and the stock;
S211, the stock that is compounded with film are cured in the electronic beam curing position;
After S212, curing finished, winding wheel was separated film and said stock.
The deoxidation method of described electron beam printing deaeration plant, wherein, said film is the PETG film.
The deoxidation method of described electron beam printing deaeration plant, wherein, said deaeration plant is a rolling device, its step S200 further comprises:
S220, power transmission shaft drive roller and rotate, and roller is fully contacted with printing ink on the stock, thereby itself and air are completely cut off;
S221, stock are cured in the electronic beam curing position;
After S222, curing finished, roller and said stock were separated.
The deoxidation method of described electron beam printing deaeration plant, wherein, said stock is sheet-fed or roll web.
Beneficial effect:
A kind of electron beam printing deaeration plant provided by the invention and deoxidation method thereof; Only need on the electron beam curing apparatus of common printing machine, to set up said deaeration plant; Just can remove present employed nitrogen protection storehouse; Control the demand of active gases content when accomplishing electronic beam curing, greatly reduce the cost of whole printing equipment, have the very strong market competitiveness.
Description of drawings
The sketch map in nitrogen protection storehouse when Fig. 1 is the electronic beam curing of printing equipment in the prior art.
Fig. 2 is arranged on the sketch map of the embodiment on the printing equipment for electron beam printing deaeration plant of the present invention.
Fig. 3 is the sketch map of first embodiment of electron beam printing deaeration plant of the present invention.
Fig. 4 is the sketch map of the 3rd embodiment of electron beam printing deaeration plant of the present invention.
Fig. 5 is the flow chart of the deoxidation method of electron beam printing deaeration plant of the present invention.
The specific embodiment
For making the object of the invention, technical scheme and effect clearer, clear and definite, below with reference to accompanying drawing and give an actual example to further explain of the present invention.
See also Fig. 2, its Fig. 2 is arranged on the sketch map of the embodiment on the printing equipment for electron beam printing deaeration plant of the present invention.The printing equipment that we adopt roll web is that example is explained, is with being to be understood that, and said electron beam printing deaeration plant also can be arranged on the sheet-fed printing equipment.As shown in the figure; Said printing equipment will be printed on printing ink etc. on the roll web through a series of printing mechanisms; Behind the common ink printing; The drying of ink film layer is that the link stuff in the printing ink is absorbed and volatilization by stock (just being meant roll web here), and solid matter then is retained in the surface of stock, forms the very thin China ink layer of one deck.Electron beam curing apparatus then utilizes electron beam to do the irradiation energy, carries out radiation chemical reaction with the active liquid chemical formulation, rapid at normal temperatures dry solidification.Deaeration plant of the present invention 11 connects electron beam curing apparatus, is used for when electron beam curing apparatus work, the printing ink on the stock is completely cut off with air come the requirement that needs and airborne active gases completely cut off when having satisfied electron beam irradiation.Simultaneously, need not printing equipment, set up a nitrogen protection storehouse, only need on common printing equipment, to improve to get final product, thereby greatly reduce the cost of equipment as prior art.
The present invention also provides a kind of deoxidation method of electron beam printing deaeration plant, and is as shown in Figure 5, may further comprise the steps:
Before S100, printing machine are sent to the electronic beam curing station with the printing ink on the stock;
S200, when electron beam curing apparatus is worked, deaeration plant comes the printing ink on the stock and air are isolated.
Among the said step S100; Printing machine comprises sheet-fed printing equipment and web printing equipment; These two kinds of equipment have passes through transfer structure (roll web), and what have passes through carrier structure (sheet-fed), before it can realize the printing ink on the stock is sent to the electronic beam curing station.The printing ink here is meant that also EB solidifies required printing ink.
Among the said step S200; When deaeration plant is worked at electron beam curing apparatus; Here electron beam curing apparatus generally comprises a kind of electron accelerator of sweep type, thereby the electron beam of electron accelerator solidifies processing to the scanning of the ink pellet surface on stock realization in the radiation curing.When electronic beam curing, utilize deaeration plant to come the printing ink on the stock and air are isolated, satisfied the requirement of electronic beam curing.
Below we explain that with several embodiment electron beam printing deaeration plant of the present invention is how with the printing ink on the stock and air is isolated comes respectively, be that electron beam printing deaeration plant of the present invention is not limited to these embodiment with being to be understood that.
Embodiment one: the film sticking apparatus that is used for sheet-fed.
See also Fig. 3, it is the sketch map of electron beam printing deaeration plant first embodiment of the present invention.In the present embodiment, said deaeration plant is a film sticking apparatus, is used for film is attached to the printing ink on the stock, make printing ink on the stock when electronic beam curing and air isolated.This mode through pad pasting is exhausted at electronic beam curing space-time air bound with the printing ink on the stock, and curing separates film after accomplishing with stock, and cost is lower, implements also fairly simple.As shown in Figure 3, said film sticking apparatus comprises delivery wheel 100, cylinder 200, winding wheel 300 and support 400, and said delivery wheel 100, winding wheel 300 and cylinder 200 are arranged on the support 400; Said delivery wheel 100 is sent to the electronic beam curing position with film 500, by cylinder 200 film 500 and the stock that is printed on printing ink is combined with each other, and after curing finishes, by winding wheel 300 film 500 and stock is separated.Be, said film sticking apparatus is mounted in the electron beam curing apparatus place (22 positions as shown in Figure 2) of printing machine with being to be understood that, only is the local enlarged diagram for the ease of understanding among Fig. 3.
Through summarizing, we can obtain the concrete steps of the deoxidation method of above-mentioned film sticking apparatus, and it comprises:
Before the stock that A1, sheet-fed press will be printed on printing ink is sent to the electronic beam curing station;
B1, delivery wheel are sent to film the top of the stock that is printed on printing ink;
C1, cylinder are combined with each other the printing ink on film and the stock;
D1, stock are cured in the electronic beam curing position, and after curing finished, winding wheel was separated film and said stock.
Further, said film can adopt PET (PETG) film, and its secluding air effect is preferable, and cost is also more suitable, perhaps also can adopt OPP (polypropylene) film.
Embodiment two: the film sticking apparatus that is used for roll web.
Its basic implementation method is identical with the sheet-fed production equipment, has just given unnecessary details no longer one by one here.It should be noted that; Because the roll web production equipment is when producing roll web; Through transfer equipment roll web is produced a tensile force (can consult Fig. 1 or Fig. 2); So, we can be combined with each other film and roll web in order to guarantee film sticking apparatus well, need to guarantee that delivery wheel (also comprising winding wheel) is synchronous with the transmission of roll web.
Embodiment three: the rolling device that is used for sheet-fed
Please continue to consult Fig. 4, it is the sketch map of electron beam printing deaeration plant the 3rd embodiment of the present invention.In the present embodiment, said deaeration plant is a rolling device, is used for fully contacting with printing ink on the stock through rolling device, and makes printing ink and air on the stock isolated.This mode through roll extrusion is with printing ink on the stock and the isolated way of air, and its isolated effect is better, has fully satisfied the requirement of electronic beam curing.As shown in Figure 4, said rolling device comprises roller 600 and power transmission shaft 700, and said roller 600 is arranged on the power transmission shaft 700, and is positioned at the top of electronic beam curing position; Printing ink on stock is positioned at the electronic beam curing position, and said power transmission shaft 600 drives rollers 700 and rotates, and roller 700 is fully contacted with printing ink on the stock, comes thereby itself and air completely cut off.Be, said rolling device is mounted in the electron beam curing apparatus place (22 positions as shown in Figure 2) of printing machine with being to be understood that, only is the local enlarged diagram for the ease of understanding among Fig. 4.
In short, said method may further comprise the steps:
Before the stock that A2, sheet-fed press will be printed on printing ink is sent to the electronic beam curing station;
B2, power transmission shaft drive roller and rotate, and roller is fully contacted with printing ink on the stock, thereby itself and air are completely cut off;
C2, said stock are cured in the electronic beam curing position, and after curing finished, roller and said stock were separated.
Embodiment four: the rolling device that is used for roll web
Basic identical with the rolling device of sheet-fed, its method is also similar basically, and the deoxidation method of the rolling device of said roll web may further comprise the steps:
The stock that A3, web press will be printed on printing ink is sent to the electronic beam curing station
B3, power transmission shaft drive roller and rotate, and roller is fully contacted with printing ink on the stock, thereby itself and air are completely cut off;
C3, said stock are cured in the electronic beam curing position, and after curing finished, roller and said stock were separated.
It should be noted that to guarantee that rolling device and roll web press together well, need guarantee that also the transmission of rotation and roll web of roller is synchronous.
In sum; Of the present invention kind of electron beam printing deaeration plant and deoxidation method thereof; Connect and to be used for through electron beam the electron beam curing apparatus of ink solidification on stock, said deaeration plant is used for when electron beam curing apparatus work, the printing ink on the stock and air is completely cut off come.Through electron beam printing deaeration plant of the present invention and deoxidation method thereof; Only need on the electron beam curing apparatus of common printing machine, to set up said electron beam deaeration plant; Just can remove the nitrogen protection storehouse of present use; Control the demand of active gases content when accomplishing electronic beam curing, greatly reduce the cost of whole printing equipment, have the very strong market competitiveness.
It is understandable that, concerning those of ordinary skills, can be equal to replacement or change according to technical scheme of the present invention and inventive concept thereof, and all these changes or replacement all should belong to the protection domain of the appended claim of the present invention.