CN102744740B - Full-automatic shearing type abrasive cloth ripping machine - Google Patents

Full-automatic shearing type abrasive cloth ripping machine Download PDF

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Publication number
CN102744740B
CN102744740B CN201210258497.8A CN201210258497A CN102744740B CN 102744740 B CN102744740 B CN 102744740B CN 201210258497 A CN201210258497 A CN 201210258497A CN 102744740 B CN102744740 B CN 102744740B
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China
Prior art keywords
roller
emery cloth
rewinding
axis
guide
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Expired - Fee Related
Application number
CN201210258497.8A
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Chinese (zh)
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CN102744740A (en
Inventor
章吉林
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TAIZHOU SHIHUANGYAN HAOLIN POLISHING GRINDING TOOLS CO Ltd
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TAIZHOU SHIHUANGYAN HAOLIN POLISHING GRINDING TOOLS CO Ltd
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Application filed by TAIZHOU SHIHUANGYAN HAOLIN POLISHING GRINDING TOOLS CO Ltd filed Critical TAIZHOU SHIHUANGYAN HAOLIN POLISHING GRINDING TOOLS CO Ltd
Priority to CN201210258497.8A priority Critical patent/CN102744740B/en
Publication of CN102744740A publication Critical patent/CN102744740A/en
Application granted granted Critical
Publication of CN102744740B publication Critical patent/CN102744740B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to a full-automatic shearing type abrasive cloth ripping machine, which comprises a feeding device, a shearing device, a receiving device and a power transmission device that are arranged on a rack. The feeding device comprises a feeding roller swinging device, an upper guide shaft and a lower guide shaft which are arranged on the rack, and the feeding roller swinging device is provided with a feeding roller. The shearing device comprises two side fixed plates which are arranged on the rack, and upper and lower cutter shafts are arranged between the two side fixed plates, and upper and lower separation sleeves and upper and lower blades are arranged outside the upper and lower cutter shafts. Edges of the upper and lower blades abut against each other to form a shearing opening. The receiving device comprises a receiving roller swinging device, a rotary frame and a rear guide shaft which are arranged on the rack. The receiving roller swinging device is provided with a receiving roller. The rotary frame is provided with a separation shaft which is provided with a separation sheet contacted with the receiving roller.

Description

Full-automatic shearing emery cloth stripping-cutting machine
Technical field
The present invention relates to emery cloth stripping-cutting machine, particularly relate to a kind of full-automatic shearing emery cloth stripping-cutting machine, belong to the equipment of processing emery cloth plate.
Background technology
Generally apply in industries such as canister manufacture, shipbuilding and machinings that emery cloth plate eliminates rust, grinding or polishing.Emery cloth plate comprises the matrix of metal or nonmetallic materials, the emery cloth (abrasive material) that cuts into definite shape is pasted on matrix with binding agent, makes discoidal grinding tool.So processing of emery cloth plate, first be that the emery cloth of the large cylinder of entire volume is made to emery cloth strip, be called out bar, be called stripping-cutting machine for the equipment of opening bar, stripping-cutting machine mainly comprises that the emery cloth being arranged in frame puts roller, stripping-cutting machine structure and rolling-up mechanism, the stripping-cutting machine structure of prior art emery cloth stripping-cutting machine mainly comprises roll shaft and blade, when the large fabric width emery cloth of the whole cylinder in conveyance is by roll shaft and while being attached to the outer wall of roll shaft, cropped blade cuts becomes little spoke, its cutting form is cutting-up formula, therefore, the emery cloth that is cut into little spoke is toward the contact cloth silk of ining succession, do not separate completely, cause and pull burr, reduce the quality of emery cloth strip, also impact emery cloth slicing process backward, existing stripping-cutting machine is not disposable whole cylinder emery cloth to be cut into little for cutting into slices on the other hand, but little spoke, little spoke will be by the bar of opening again, just can reach little emery cloth of section use, so also exist the problem that production efficiency is low and waste is serious.
Summary of the invention
The object of the invention is the shortcoming existing in order to overcome prior art, providing a kind of is sheared emery cloth by blade, separate completely, neatly, emery cloth strip quality is good, and the large fabric width emery cloth of whole cylinder is once cut into and meets little of film-making, speed is fast, the full-automatic shearing emery cloth stripping-cutting machine that efficiency is high.
The technical scheme of the full-automatic shearing emery cloth stripping-cutting machine of the present invention is: comprise frame, in frame, be installed into materials device, cut materials device, material collecting device and actuating unit, it is characterized in that described feed arrangement is included in installs charging on the front portion of frame and puts roller pendulous device and upper, the lower axis of guide, charging is put and on roller pendulous device, charging is installed and puts roller, charging is put emery cloth volume is set on roller, the emery cloth of emery cloth volume is transported to and cuts materials device through the lower axis of guide and the upper axis of guide, the described materials device of cutting is included on the middle part of frame both sides fixed head is installed, between the fixed head of both sides, install cutter shaft and lower cutter shaft, be set up point spacer and cutter at upper cutter shaft peripheral hardware, lower cutter shaft peripheral hardware deposits point spacer and bottom knife, together with the edge of cutter abuts against with bottom knife edge, form and cut material mouthful, emery cloth is through upper, bottom knife is cut after material mouthful is sheared and is delivered to material collecting device, described material collecting device is included in to be installed rewinding in frame and puts roller pendulous device, rotating turret and the rear axis of guide, rewinding is put and on roller pendulous device, rewinding is installed and puts roller, separation axis is installed on rotating turret, shim is installed in separation axis, shim is put roller with rewinding and is contacted, described actuating unit is included in the sidewall mounted motor of frame, motor drives the first driving gear and the second driving gear through reducing gear, the first driving gear drives the first driven gear through chain A, the first driven gear is arranged on lower cutter shaft, the second driving gear drives the second driven gear through chain B, the second driven gear is arranged on rewinding and puts on roller.
The invention discloses a kind of full-automatic shearing emery cloth stripping-cutting machine, when emery cloth volume very wide entire volume being cut into the emery cloth volume of the even width of multistage, first entire volume emery cloth volume being put into charging puts on roller, roller employing air-expanding shaft is put in charging, and (concrete structure of air-expanding shaft is prior art, can purchase from the market), while putting emery cloth volume, first air is bled off, conveniently put into emery cloth volume, after putting emery cloth volume well, pass into air, make charging put the inflatable piece projection on roller, withstand on the inwall of emery cloth volume, make it fixing reliable to emery cloth volume, then by manually emery cloth being pulled out, walk around below the lower axis of guide and the upper left side of the upper axis of guide is delivered to, between lower cutter shaft, equally distributed cutter is installed on upper cutter shaft, on lower cutter shaft, equally distributed bottom knife is installed, on, bottom knife adopts scissor cutting method, be together with the edge of cutter and the edge of bottom knife abut against, when motor is in the time that reducing gear drives the first driving gear to rotate, the first driving gear drives lower cutter shaft rotation through chain A and the first driven gear, upper by together with abutting against of rotatablely moving of lower cutter shaft, the friction of bottom knife drives rotatablely moving of cutter shaft, when itemize, the front end of emery cloth is put into, the position that bottom knife is meshed, it is upper that emery cloth is just rotated, bottom knife is pulled into, and mode by scissors is sheared emery cloth to be divided into strip and to export from another side, the emery cloth strip of output is walked around the rear axis of guide and is delivered to separation axis, and every emery cloth strip passes through respectively between each shim of separation axis, shim is identical with knife number, position is corresponding, can avoid the mutual winding of emery cloth strip, last emery cloth strip through shim around putting on roller to rewinding, motor drives the second driving gear through reducing gear, the second driving gear drives rewinding to put roller rotation through chain B and the second driven gear emery cloth strip is carried out to rolling.The full-automatic shearing emery cloth stripping-cutting machine of this programme, adopt scissor cutting method, shear rate is fast, efficiency is high, between emery cloth, separate completely, neatly, isolated emery cloth strip quality is guaranteed, charging is put to roller to be arranged on charging and to put on roller pendulous device, can be used for regulating the position of emery cloth volume, avoid emery cloth in the time shearing, to produce deviation, rewinding is put to roller to be arranged on rewinding and to put on roller pendulous device, in the time will taking out the emery cloth strip of spooling, rewinding is put roller and need not be taken off, the left end that only rewinding need be put to roller unclamps, putting roller swing mechanism by rewinding outwards swings, can take out the emery cloth strip of having spooled, simultaneously upper, on each outside lower cutter shaft, between bottom knife, install, under divide spacer, on, divide down spacer can make to remain between blade certain spacing, the emery cloth strip width that guarantee is sheared out is consistent, evenly.
The full-automatic shearing emery cloth stripping-cutting machine of the present invention, between the fixed head of described both sides, support bar is installed, bracing frame is installed on support bar, two of described upper and lower cutter shaft connects upper and lower rolling bearing separately, upper and lower rolling bearing is arranged in upper and lower briquetting, above upper holder block, contact with upper adjusting double-screw bolt, contact with lower adjusting double-screw bolt below lower lock block.Support bar and bracing frame are used for the axial force producing while bearing upper and lower blade itemize, the cutting effect affect emery cloth itemize during in order to avoid cutter shaft is bent.Adjustment process is as follows: when installation, between two adjacent upper and lower blades, one group of rolling bearing is installed, on corresponding upper and lower cutter shaft, install, lower lock block, and adjusting double-screw bolt, make upper and lower briquetting and corresponding bearing impaction state, its thrust can not make again upper and lower cutter shaft occur bending and deformation.Described charging is put in the frame between roller and the lower axis of guide deflection correction sensor and deviation correcting device is installed.Whether the edge that deflection correction sensor can detect emery cloth is in the detection range in sensor, as exceed, deviation correcting device will pass through the signal of received sensor, charging in drive chassis, rewinding are put roller pendulous device and are done suitable moving left and right, the edge of emery cloth is cheated eventually in this organizes the detection range of sensor, thereby ensure that emery cloth has position accurately in the time of cutting, makes the emery cloth edge being wasted have minimum of a value.The both sides, front and back of described both sides fixed head are shaped with chute separately, and slide block is installed in chute, and slide block and the upper axis of guide of fixed head front side, both sides fix, and slide block and the rear axis of guide of both sides fixed head rear side fix.Had chute and slide block, height that can the up-down adjustment axis of guide, makes its guiding steadily, accurately.Described rewinding is put on roller and is shaped with key, puts roller plastic ferrule is installed outward in rewinding, and plastic ferrule inwall is shaped with keyway, and plastic ferrule outer wall is shaped with inserts cloth skewed slot, and emery cloth strip inserts to be inserted in cloth skewed slot.In the skewed slot on the direct insertion plastic ring of emery cloth strip, can carry out rolling, easy to use, simple and reliable.
Brief description of the drawings
Fig. 1 is the forward direction schematic perspective view of the full-automatic shearing emery cloth stripping-cutting machine of the present invention;
Fig. 2 is the backward schematic perspective view of the full-automatic shearing emery cloth stripping-cutting machine of the present invention;
Fig. 3 is the emery cloth operating path schematic diagram of full-automatic shearing emery cloth stripping-cutting machine;
Fig. 4 is the structural representation that upper and lower cutter shaft is installed on the fixed head of both sides;
Fig. 5 is upper and lower blade mated condition structural representation;
Fig. 6 is the schematic cross-section that roller is put in rewinding;
Fig. 7 is that the master of actuating unit looks schematic diagram;
A-A direction schematic cross-section of Fig. 8 Fig. 7.
Detailed description of the invention
The present invention relates to a kind of full-automatic shearing emery cloth stripping-cutting machine, as Figure 1-Figure 8, comprise frame 1, in frame, be installed into materials device, cut materials device, material collecting device and actuating unit, it is characterized in that described feed arrangement is included in installs charging on the front portion of frame 1 and puts roller pendulous device 21 and upper, the lower axis of guide 22, 23, charging is put and on roller pendulous device, charging is installed and puts roller 24, charging is put emery cloth volume 25 is set on roller, the emery cloth of emery cloth volume is transported to and cuts materials device through the lower axis of guide 23 and the upper axis of guide 22, the described materials device of cutting is included on the middle part of frame 1 both sides fixed head 11 is installed, between the fixed head of both sides, install cutter shaft 3 and lower cutter shaft 4, be set up point spacer 31 and cutter 32 at upper cutter shaft 3 peripheral hardwares, lower cutter shaft 4 peripheral hardwares deposit point spacer 41 and bottom knife 42, together with the edge of cutter 32 abuts against with bottom knife 42 edges, form and cut material mouthful, emery cloth is through upper, bottom knife 32, 42 cut material mouthful shear after be delivered to material collecting device, described material collecting device is included in to be installed rewinding in frame 1 and puts roller pendulous device 51, rotating turret 52 and the rear axis of guide 53, rewinding is put and on roller pendulous device, rewinding is installed and puts roller 54, separation axis 55 is installed on rotating turret 52, shim 56 is installed in separation axis, shim is put roller 54 with rewinding and is contacted, described actuating unit is included in the sidewall mounted motor 6 of frame 1, motor drives the first driving gear 62 and the second driving gear 63 through reducing gear 61, the first driving gear 62 drives the first driven gear 65 through chain A64, the first driven gear is arranged on lower cutter shaft 4, the second driving gear 63 drives the second driven gear 67 through chain B66, the second driven gear is arranged on rewinding and puts on roller 54.When emery cloth volume 25 very wide entire volume being cut into the emery cloth volume of the even width of multistage, first entire volume emery cloth volume 25 being put into charging puts on roller 24, roller employing air-expanding shaft is put in charging, and (concrete structure of air-expanding shaft is prior art, can purchase from the market), while putting emery cloth volume, first air is bled off, conveniently put into emery cloth volume, after putting emery cloth volume well, pass into air, make charging put the inflatable piece projection on roller 24, withstand on the inwall of emery cloth volume 25, make it fixing reliable to emery cloth volume, then by manually emery cloth being pulled out, walk around below the lower axis of guide 23 and the upper left side of the upper axis of guide 22 is delivered to, lower cutter shaft 3, between 4, equally distributed cutter 32 is installed on upper cutter shaft 3, equally distributed bottom knife 42 is installed on lower cutter shaft 4, on, bottom knife adopts scissor cutting method, be together with the edge of cutter 32 abuts against with the edge of bottom knife 42, when motor 6 is in the time that reducing gear 61 drives the first driving gear 62 to rotate, the first driving gear drives lower cutter shaft 4 to rotate through chain A64 and the first driven gear 65, upper by together with abutting against of rotatablely moving of lower cutter shaft, bottom knife 32, 42 friction drives rotatablely moving of cutter shaft 3, when itemize, the front end of emery cloth is put into, the position that bottom knife is meshed, it is upper that emery cloth is just rotated, bottom knife 32, 42 pull into, and mode by scissors is sheared emery cloth to be divided into strip and to export from another side, the emery cloth strip of output is walked around the rear axis of guide 53 and is delivered to separation axis 55, and every emery cloth strip passes through respectively between each shim 56 of separation axis, shim is identical with knife number, position is corresponding, can avoid the mutual winding of emery cloth strip, last emery cloth strip through shim 56 around putting to rewinding on roller 54, motor 6 drives the second driving gear 63 through reducing gear 61, the second driving gear drives rewinding to put roller 54 through chain B66 and the second driven gear 67 to rotate emery cloth strip is carried out to rolling.The full-automatic shearing emery cloth stripping-cutting machine of this programme, adopt scissor cutting method, shear rate is fast, efficiency is high, between emery cloth, separate completely, neatly, isolated emery cloth strip quality is guaranteed, charging is put to roller 24 to be arranged on charging and to put on roller pendulous device 21, can be used for regulating the position of emery cloth volume, avoid emery cloth in the time shearing, to produce deviation, rewinding is put to roller 54 to be arranged on rewinding and to put on roller pendulous device 51, in the time will taking out the emery cloth strip of spooling, rewinding is put roller and need not be taken off, the left end that only rewinding need be put to roller 54 unclamps, putting roller swing mechanism 51 by rewinding outwards swings, can take out the emery cloth strip of having spooled, simultaneously upper, lower cutter shaft 3, on each outside 4, bottom knife 32, between 42, install, under divide spacer 31, 41, on, divide down spacer can make to remain between blade certain spacing, the emery cloth strip width that guarantee is sheared out is consistent, evenly.Between described both sides fixed head 11, support bar 14 is installed, bracing frame 15 is installed on support bar, two of described upper and lower cutter shaft 3,4 connects upper and lower rolling bearing 33,43 separately, upper and lower rolling bearing is arranged in upper and lower briquetting 34,44, above upper holder block, contact with upper adjusting double-screw bolt 35, contact with lower adjusting double-screw bolt 45 below lower lock block.Support bar 14 and bracing frame 15 are used for the axial force producing while bearing upper and lower blade 32,42 itemize, the cutting effect affect emery cloth itemize during in order to avoid cutter shaft is bent.Adjustment process is as follows: when installation, between two adjacent upper and lower blades, one group of rolling bearing is installed, on corresponding upper and lower cutter shaft 3,4, install, lower lock block 34,44, and adjusting double-screw bolt, make upper and lower briquetting and corresponding bearing impaction state, its thrust can not make again upper and lower cutter shaft 3,4 occur bending and deformation.Described charging is put in the frame 1 between roller 24 and the lower axis of guide 23 deflection correction sensor 26 and deviation correcting device 27 is installed.Whether the edge that deflection correction sensor 26 can detect emery cloth is in the detection range in sensor, as exceed, deviation correcting device 27 will pass through the signal of received sensor, charging in drive chassis 1, rewinding are put roller pendulous device 21,51 and are done suitable moving left and right, the edge of emery cloth is cheated eventually in this organizes the detection range of sensor, thereby ensure that emery cloth has position accurately in the time of cutting, makes the emery cloth edge being wasted have minimum of a value.The both sides, front and back of described both sides fixed head 11 are shaped with chute 12 separately, and slide block 13 is installed in chute, and slide block and the upper axis of guide 22 of both sides fixed head 11 front sides fix, and slide block 13 and the rear axis of guide 53 of both sides fixed head 11 rear sides fix.Had chute 12 and slide block 13, height that can the up-down adjustment axis of guide, makes its guiding steadily, accurately.Described rewinding is put on roller 54 and is shaped with key 57, puts roller plastic ferrule 58 is installed outward in rewinding, and plastic ferrule inwall is shaped with keyway 59, and plastic ferrule outer wall is shaped with inserts cloth skewed slot 50, and emery cloth strip inserts to be inserted in cloth skewed slot.In the skewed slot 50 on the direct insertion plastic ring 58 of emery cloth strip, can carry out rolling, easy to use, simple and reliable.

Claims (1)

1. full-automatic shearing emery cloth stripping-cutting machine, comprise frame (1), in frame, be installed into materials device, cut materials device, material collecting device and actuating unit, it is characterized in that described feed arrangement is included in installs charging on the front portion of frame (1) and puts roller pendulous device (21) and upper, the lower axis of guide (22, 23), charging is put and on roller pendulous device, charging is installed and puts roller (24), charging is put emery cloth volume (25) is set on roller, the emery cloth of emery cloth volume is transported to and cuts materials device through the lower axis of guide (23) and the upper axis of guide (22), the described materials device of cutting is included on the middle part of frame (1) both sides fixed head (11) is installed, between the fixed head of both sides, install cutter shaft (3) and lower cutter shaft (4), be set up a point spacer (31) and cutter (32) at upper cutter shaft (3) peripheral hardware, lower cutter shaft (4) peripheral hardware deposits a point spacer (41) and bottom knife (42), together with the edge of cutter (32) abuts against with bottom knife (42) edge, form and cut material mouthful, emery cloth is through upper, bottom knife (32, 42) cut after material mouthful is sheared and be delivered to material collecting device, described material collecting device is included in the upper installation of frame (1) rewinding and puts roller pendulous device (51), rotating turret (52) and the rear axis of guide (53), rewinding is put and on roller pendulous device, rewinding is installed and puts roller (54), the upper separation axis (55) of installing of rotating turret (52), shim (56) is installed in separation axis, shim is put roller (54) with rewinding and is contacted, described actuating unit is included in the sidewall mounted motor (6) of frame (1), motor drives the first driving gear (62) and the second driving gear (63) through reducing gear (61), the first driving gear (62) is through chain A(64) drive the first driven gear (65), the first driven gear is arranged on lower cutter shaft (4), the second driving gear (63) is through chain B(66) drive the second driven gear (67), the second driven gear is arranged on rewinding and puts on roller (54), support bar (14) is installed between described both sides fixed heads (11), bracing frame (15) is installed on support bar, on described, lower cutter shaft (3, 4) two connects separately, lower rolling bearing (33, 43), on, lower rolling bearing is arranged on, lower lock block (34, 44) in, above upper holder block, contact with upper adjusting double-screw bolt (35), below lower lock block, contact with lower adjusting double-screw bolt (45), upper deflection correction sensor (26) and the deviation correcting device (27) installed of frame (1) between roller (24) and the lower axis of guide (23) put in described charging, the both sides, front and back of described both sides fixed heads (11) are shaped with chute (12) separately, slide block (13) is installed in chute, slide block and the upper axis of guide (22) of both sides fixed head (11) front side fix, the slide block (13) of both sides fixed head (11) rear side fixes with the rear axis of guide (53), described rewinding is put and on roller (54), is shaped with key (57), put roller in rewinding plastic ferrule (58) is installed outward, plastic ferrule inwall is shaped with keyway (59), plastic ferrule outer wall is shaped with inserts cloth skewed slot (50), emery cloth strip inserts in cloth skewed slot.
CN201210258497.8A 2012-07-25 2012-07-25 Full-automatic shearing type abrasive cloth ripping machine Expired - Fee Related CN102744740B (en)

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CN102744740B true CN102744740B (en) 2014-08-20

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