CN102730861B - Recycling system for surface treatment of phosphorus-containing electroless nickel plating solution composition by wet process - Google Patents

Recycling system for surface treatment of phosphorus-containing electroless nickel plating solution composition by wet process Download PDF

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CN102730861B
CN102730861B CN2012102736769A CN201210273676A CN102730861B CN 102730861 B CN102730861 B CN 102730861B CN 2012102736769 A CN2012102736769 A CN 2012102736769A CN 201210273676 A CN201210273676 A CN 201210273676A CN 102730861 B CN102730861 B CN 102730861B
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liquid
solution
penetrating fluid
sodium
calcium
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CN102730861A (en
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傅新民
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Haoding environmental protection technology (Hubei) Co., Ltd
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HUAXIA NEW RESOURCE CO Ltd
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Abstract

The invention relates to a recycling system for surface treatment of phosphorus-containing electroless nickel plating solution composition by wet process, which comprises a carbon fiber filter used for filtering liquid to be treated, a collecting device used for collecting the filtered liquid and separating the collected liquid into first concentrated solution, second concentrated solution and sodium-containing penetrating fluid, a first absorption device used for removing sodium in the sodium-containing penetrating fluid so as to form recovered cleaning solution, a deposition separating device used for reducing heavy metal in the first concentrated solution into a metallic state so as to generate deposition separated recovered solution, a purification device used for separating calcium in the second concentrated solution so as to generate calcium-containing liquid, acid-containing recovered liquid and reverse osmosis liquid, a second absorption device used for absorbing residual ions in the reverse osmosis liquid so as to form recovered solution, and a blending device used for preparing different cleaning solutions and recovered solutions so as to form regenerated plating solution or cleaning solution. Therefore, the nickel resource can be recycled in the wet process of the surface treatment, so that the aim of waste reduction and zero emission can be achieved.

Description

The cyclic utilization system of the solution composition of the phosphorous electroless nickel of surface treatment wet process
Technical field
The present invention be more particularly directed to a kind of nano-screen device and reverse osmosis membrane device of utilizing to reclaim the recovery system of nickel in the nickeliferous surface treatment wet process of plating solution or scavenging solution.
Background technology
Comprise that the surface treatment process of electronickelling and chemical nickel plating has been widely used in the manufacture of semiconductor integrated circuit, electronic component or circuit card, lotus root is to form suitably thick nickel dam or nickel alloy layer, in order to improve physical strength, prevent scratch, improve resistance to corrosion, strengthen bonding force or to promote visual effect.
Especially, in manufacture, be used as in the printed circuit board (PCB) (PCB) of electronic component carrier, for grain (Slot) is inserted in convenient electrical connection, usually need to form golden finger (Gold Finger), therefore need nickel dam to using as the barrier between gold layer and copper layer, prevent copper drift (Migration).Prior art is to utilize electroless plating or chemical nickel plating (Electroless Nickel, E-Ni) processing procedure to form required nickel dam.
Because the nickel composition in plating solution and reductive agent can consume gradually, thus need constantly to supplement new plating solution, with quality and the growth rate that maintains nickel dam.
In addition; after nickel dam forms; usually the surface of nickel dam can be immersed in scavenging solution to remove residual plating solution; therefore the composition that contains plating solution in scavenging solution; such as nickel ion, reductive agent, sequestrant (misfit agent), sour alkali buffer reagent, stablizer; and these compositions have potential hazardness for environment basically, the regulation that therefore must meet on environmental regulation just can be discharged.Therefore, need to carry out suitable recycling, to reduce or to remove harmful composition.General dealer is first by after the Waste Water Centralized produced in other wet process, transfers to professional environmental protection treatment manufacturer and processes in the waste mode.Yet the wastewater flow rate after concentrating is quite huge, needs large-scale sewage treatment equipment, and contained pending material is too complicated and various, affects economical efficiency and operation reliability that recycled in its entirety is processed.In addition, comprise the recycling resource of suitable concentration in scavenging solution, such as nickel, cause the dealer can't reclaim to reduce manufacturing cost.
Therefore, be sought after the cyclic utilization system of the solution composition of the phosphorous electroless nickel of a kind of surface treatment wet process, can be bonded to easily the recycle that has wet process equipment now and realize nickel in pending liquid, especially can not produce extra mud, and then solve the problem of above-mentioned located by prior art.
Summary of the invention
Main purpose of the present invention is at the cyclic utilization system of the solution composition that the phosphorous electroless nickel of a kind of surface treatment wet process is provided, mainly comprise and store grain, filtration unit, collection device, the first adsorption unit, deposition tripping device, purification devices, the second adsorption unit and deployment device, can be in order to reclaim the nickel that in the surface treatment wet process, pending liquid comprises, and pending liquid can be plating solution or scavenging solution.
Wherein, store grain and store pending liquid, to form storage liquid.Carbon fiber filter filters and stores poor storage liquid, to form filtration treatment liquid.Collection device receives collection filtration treatment liquid, and be separated into the first concentrated solution, the second concentrated solution, containing the sodium penetrating fluid, wherein the first concentrated solution at least comprises citric acid, the second concentrated solution at least comprises hypophosphite, and only comprises sodium containing the sodium penetrating fluid.The first adsorption unit is removed containing the sodium in the sodium penetrating fluid, forms the recovery and rinsing liquid of deionized water grade.The deposition tripping device is lotus root galvanic deposit reductive action and the nickel in the first concentrated solution and heavy metal are reduced into to metallic state and separate out, and produces the deposition Separation and Recovery liquid of not nickeliferous and heavy metal.Purification devices separate the calcium in the second concentrated solution and produce calcic liquid, containing acid recovery liquid and reverse osmosis liquid.Remaining ion in the second adsorption unit absorption reverse osmosis liquid, to form the recovery liquid of tool deionized water grade.Deployment device is by recovery and rinsing liquid, deposition Separation and Recovery liquid, recovery liquid and be combined into required regeneration plating solution or regeneration washing liquid containing the preparation of acid recovery liquid.
Wherein, described cyclic utilization system further comprises an ozonize device, and in order to produce ozone, and lotus root ozone is with the organic impurity of oxidation remnants.
Therefore, but the cycling and reutilization of nickel resources in cyclic utilization system specific implementation surface treatment wet process of the present invention, and then reach the purpose that subtracts useless and zero release.
The accompanying drawing explanation
The structural representation of the cyclic utilization system of the solution composition that Fig. 1 is the phosphorous electroless nickel of surface treatment wet process of the present invention;
The structural representation that Fig. 2 is collection device of the present invention and purification devices;
Shown in above each figure, the indicated assembly of symbol is respectively:
10 carbon fiber filters, 20 collection devices, 21 first nano-screen devices, 23 first reverse osmosis equipments, 30 first adsorption units, 40 deposition tripping devices, 50 purification devices, 51 calcium deposit grains, 52 second nano-screen devices, 53 second reverse osmosis equipments, 60 second adsorption units, DI recovery and rinsing liquid, the pending liquid of L1, L2 filtration treatment liquid, L3 the first concentrated solution, L4 the second concentrated solution, L5 is containing the sodium penetrating fluid, L6 precipitates mixed solution, L7 screen cloth penetrating fluid, L8 reverse osmosis liquid, LP the first penetrating fluid, WA is containing acid recovery liquid, WC calcic liquid, WD reclaims liquid, WN deposition Separation and Recovery liquid.
Embodiment
Below coordinate graphic and component symbol to do more detailed description to embodiments of the present invention, make to have the knack of this skill person and can implement according to this after studying this specification sheets carefully.
Consult Fig. 1, the cyclic utilization system of the solution composition of the phosphorous electroless nickel of surface treatment wet process of the present invention comprises the poor (not shown) of storage, filtration unit 10, collection device 20, the first adsorption unit 30, deposition tripping device 40, purification devices 50, the second adsorption unit 60 and deployment device (not shown), can be in order to reclaim the nickel that in the surface treatment wet process, pending liquid comprises.
Above-mentioned surface treatment process can comprise electroless nickel plating (chemical nickel plating) processing procedure that needs the electronickelling of electric power processing procedure or do not need electric power, and pending liquid can be plating solution or scavenging solution.
In addition, pending liquid can further at least comprise solid granulates, organic impurity, inorganic acid salt, organic acid salt, heavy metal catalyst, any one in nickel and sodium, wherein inorganic acid salt at least comprises Hypophosporous Acid, 50, any one salt in ortho-phosphoric acid and sulfuric acid, and organic acid salt system at least comprises Hypophosporous Acid, 50, ortho-phosphoric acid, lactic acid, oxysuccinic acid (malicacid), acetic acid, any one salt in Padil (glycine) and succsinic acid (succinic acid), heavy metal catalyst at least comprises is used as the bismuth that in the surface treatment wet process, catalyzer is used, any one heavy metal in lead and tin.
Storing grain is to store pending liquid, to form storage liquid L1.
Carbon fiber filter 10 receives and stores poor storage liquid L1, and filters to remove solid granulates and organic impurity wherein, and then forms filtration treatment liquid L2, and wherein filtration treatment liquid L2 pastern divides to be recycled to and stores grain.In addition, also can use other strainer to replace filtration unit 10, such as charcoal filter or ion-exchange filter.
Collection device 20 receives and collects filtration treatment liquid L2 or storage liquid L1, and then be separated into the first concentrated solution L3, the second concentrated solution L4, containing sodium penetrating fluid L5, wherein the first concentrated solution L3 comprises nickel, organic acid salt and heavy metal catalyst, the second concentrated solution L4 comprises calcium, organic acid salt and inorganic acid salt, and only comprises sodium and residual impurity containing sodium penetrating fluid L5.
Consult Fig. 2, collection device 20 of the present invention comprises the first nano-screen device 21 and the first reverse osmosis equipment 23, wherein the first nano-screen device 21 has the molecular level nano-screen, can be in order to by filtration treatment liquid L2 or treat that storage liquid L1 is separated into the first concentrated solution L3 and the first penetrating fluid LP, and the first penetrating fluid LP at least comprises inorganic acid salt, any one in organic acid salt and sodium, and but the first reverse osmosis equipment 23 lotus root high-pressure pump (not shown) receive the first penetrating fluid LP, and the first reverse osmosis equipment 23 has the reverse osmosis membrane (not shown), in order to the reverse osmosis function to be provided, the first penetrating fluid LP can be separated into to the second concentrated solution L4 and contain sodium penetrating fluid L5, wherein the second concentrated solution L4 system comprises other composition beyond sodium in the first penetrating fluid, and only comprise sodium and do not comprise other composition in the first penetrating fluid LP containing sodium penetrating fluid L5.
The first adsorption unit 30 absorption, containing the sodium in sodium penetrating fluid L5 and remaining impurity, produce the recovery and rinsing liquid DI of tool deionized water grade, can be used as scavenging solution use, or can be in order to allocate solution composition, and wherein the first adsorption unit 30 comprises resin.
Deposition tripping device 40 utilizes external power to produce the galvanic deposit reductive action, and the nickel in the first concentrated solution L3 and heavy metal catalyst are reduced into to metallic state and separate out, produce the deposition Separation and Recovery liquid WN of not nickeliferous and heavy metal catalyst, lotus root is to reach the purpose of separating nickel and other heavy metal.
Purification devices 50, utilize white lime (Ca (OH) 2) to be used as calcium source to separate the mineral acid of inorganic acid salt in the second concentrated solution L4, and then produce the calcic liquid WC comprise calcium, comprise organic acid in organic acid salt containing acid recovery liquid WA and the reverse osmosis liquid L8 that comprises survivor ion.
Consult Fig. 2, purification devices 50 comprises calcium deposit grain 51, the second nano-screen device 52 and the second reverse osmosis equipment 53.
Calcium deposit grain 51 is arrangement white lime, can produce calcium precipitation thing and calcium sulfate precipitation thing in conjunction with the mineral acid in the second concentrated solution L4, and this calcium precipitation thing comprises calcium propionate, tricalcium orthophosphate, and then forms precipitation mixed solution L6.
The second nano-screen device 52 has the nano-screen (not shown), in order to screen out calcium precipitation thing and the calcium sulfate precipitation thing in precipitation separation mixed solution L6, form screen cloth penetrating fluid L7 and calcic liquid WC, wherein screen cloth penetrating fluid L7 comprises organic acid and survivor ion, and calcic liquid WC comprises throw out, such as calcium precipitation thing and calcium sulfate precipitation thing.
The second reverse osmosis equipment 53 has the reverse osmosis membrane (not shown), in order to organic acid, the survivor ion in separating screen penetrating fluid L7, forms containing acid recovery liquid WA and reverse osmosis liquid L8, and should be rich in organic acid containing acid recovery liquid system.
The second adsorption unit 60 receives reverse osmosis liquid L8, and the second adsorption unit 60 comprises resin, can form the recovery liquid WD of tool deionized water grade in order to adsorb ion remaining in reverse osmosis liquid L8, can be for DIFFERENT WET processing procedure recycling.
Deployment device can receive deposition Separation and Recovery liquid WN, contains acid recovery liquid WA, reclaim liquid WD and recovery and rinsing liquid DI, and then preparation is combined into regeneration plating solution and/or the regeneration washing liquid (not shown) with required composition, can provide respectively the plating grain to carry out the nickel plating processing procedure, and provide the cleaning grain to carry out manufacturing process for cleaning.
Characteristics of the present invention are, can directly to plating solution or scavenging solution, carry out the recovery of nickel resources, and the present invention utilizes carbon fiber filter tentatively to filter, with the protection aftertreatment device, and utilize nano-screen device and reverse osmosis equipment to be separated concentration, coordinate again the adsorption of resin adsorption unit to produce deionized water, lotus root calcium deposit grain produces calcium phosphate and calcium sulfate precipitation thing simultaneously, to separate and to remove calcium, and the electric deposition reduction reaction of lotus root deposition tripping device is with the bismuth of precipitating metal state, plumbous, tin, for recycling, therefore reach the cycling and reutilization of nickel resources, and subtract useless, the purpose of zero release.
The above not does any pro forma restriction to the present invention only for explaining preferred embodiment of the present invention, and every doing under identical invention spirit about any modification of the present invention or change, include within the scope of the present invention.

Claims (6)

1. the cyclic utilization system of the solution composition of the phosphorous electroless nickel of surface treatment wet process, to reclaim the nickel that in surface treatment process, pending liquid comprises, and this pending liquid further at least comprises any one in solid granulates, organic impurity, inorganic acid salt, organic acid salt, heavy metal catalyst, nickel and sodium, it is characterized in that, this cyclic utilization system comprises:
One storage tanks, for storing this pending liquid to form storage liquid;
One carbon fiber filter, for filtering the storage liquid of storage tanks, remove solid granulates and organic impurity, and to form filtration treatment liquid, this filtration treatment liquid partly is recycled to this storage tanks;
One collection device, for receiving and collect filtration treatment liquid or this storage liquid, and be separated into the first concentrated solution, the second concentrated solution, containing the sodium penetrating fluid, wherein the first concentrated solution comprises nickel, organic acid salt and heavy metal catalyst, the second concentrated solution comprises calcium, organic acid salt and inorganic acid salt, and only comprises sodium containing the sodium penetrating fluid;
One first adsorption unit, for removing the sodium containing the sodium penetrating fluid, to form the recovery and rinsing liquid of deionized water grade;
One deposition tripping device, its mat external power produces the galvanic deposit reductive action and the heavy metal catalyst in the first concentrated solution is reduced into to metallic state and separates out, and produces the deposition Separation and Recovery liquid of not nickeliferous and heavy metal catalyst;
One purification devices, it utilizes calcium source to separate the mineral acid of inorganic acid salt in the second concentrated solution and produces the calcic liquid that comprises calcium, comprises organic acid in organic acid salt containing acid recovery liquid and the reverse osmosis liquid that comprises survivor ion;
One second adsorption unit, for adsorbing the remaining ion of this reverse osmosis liquid, to form the recovery liquid of tool deionized water grade; And
One deployment device, for by recovery and rinsing liquid, deposition Separation and Recovery liquid, should be combined into regenerate plating solution and/or regeneration washing liquid containing acid recovery liquid and the preparation of this recoverys liquid;
Wherein, described collection device comprises:
One first nano-screen device, it has the molecular level nano-screen, and by filtration treatment liquid or treat that storage liquid is separated into this first concentrated solution and the first penetrating fluid, and the first penetrating fluid at least comprises any one in inorganic acid salt, organic acid salt and sodium; And
One first reverse osmosis equipment, its mat one high-pressure pump receives this first penetrating fluid, and the first reverse osmosis equipment has reverse osmosis membrane so that the reverse osmosis function to be provided, in order to the first penetrating fluid be separated into to the second concentrated solution and contain the sodium penetrating fluid, wherein the second concentrated solution comprises other compositions beyond sodium in the first penetrating fluid, and does not comprise other compositions of this first penetrating fluid containing the sodium penetrating fluid only comprises sodium;
Described purification devices comprises:
One calcium deposit groove, it is loaded with white lime, in order to this calcium source to be provided, with the mineral acid in conjunction with in the second concentrated solution, produces calcium precipitation thing and calcium sulfate precipitation thing, and this calcium precipitation thing comprises calcium propionate, tricalcium orthophosphate, and then forms the precipitation mixed solution;
One second nano-screen device, to there is nano-screen, in order to screen out calcium precipitation thing and the calcium sulfate precipitation thing in the precipitation separation mixed solution, form screen cloth penetrating fluid and calcic liquid, and this screen cloth penetrating fluid comprises organic acid and survivor ion, and this calcic liquid comprises calcium precipitation thing and calcium sulfate precipitation thing; And
One second reverse osmosis equipment, be to have reverse osmosis membrane, in order to the organic acid in the separating screen penetrating fluid, survivor ion, forms containing acid recovery liquid and reverse osmosis liquid, and should be rich in organic acid containing acid recovery liquid system.
2. the cyclic utilization system of the solution composition of the phosphorous electroless nickel of surface treatment wet process according to claim 1, is characterized in that, described this pending liquid comprises plating solution or scavenging solution.
3. the cyclic utilization system of the solution composition of the phosphorous electroless nickel of surface treatment wet process according to claim 1, is characterized in that, described this inorganic acid salt at least comprises any one in hypophosphite, orthophosphoric acid salt and vitriol.
4. the cyclic utilization system of the solution composition of the phosphorous electroless nickel of surface treatment wet process according to claim 1, it is characterized in that, described this organic acid salt at least comprises any one in lactic acid salt, malate, acetate, Glycinates and succinate.
5. the cyclic utilization system of the solution composition of the phosphorous electroless nickel of surface treatment wet process according to claim 1, is characterized in that, described heavy metal catalyst at least comprises is used as any one in bismuth, lead and the tin that in the surface treatment wet process, catalyzer is used.
6. the cyclic utilization system of the solution composition of the phosphorous electroless nickel of surface treatment wet process according to claim 1, it is characterized in that, described cyclic utilization system further comprises an ozonize device, and in order to produce ozone, and mat ozone is with the organic impurity of oxidation remnants.
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