A kind of 7N electronic-grade ultra-pure ammonia purifying process and device of less energy-consumption
Technical field
Present technique relates to a kind of purifying process and device of gas, particularly 99.99999% of a kind of less energy-consumption (7N) electronic-grade ultra-pure ammonia purifying process and device.
Background technology
Ultra-pure ammonia is an important electron gas in the semi-conductor industry, is usually used in synthesizing nitride as a kind of ideal nitrogenous source, and it has mainly been used:
1, metal organic chemical vapor deposition (mocvd) (MOCVD) preparation gan (GaN) is the basis of LED.Ultra-pure ammonia is a nitrogenous source.
2, chemical meteorology deposition (CVD) preparation Si
3N
4Insulation layer is widely used in large-scale integrated circuit, liquid-crystal display.Ultra-pure ammonia is a nitrogenous source.
3, plasma gas-phase deposit stove (PECVD) preparation Si
3N
4Subtract transmitting film, subtract transmitting film and be deposited on the crystal silicon solar energy battery surface, increase of the absorption of battery sheet solar ray.Ultra-pure ammonia is a nitrogenous source.
4, ultra-pure ammonia is at ultra hard ceramic such as SP 1, and biology and field of medicaments also are widely used.
Along with development of science and technology, for synthetic high-quality nitride, microelectronics industry etc. are increasingly high to the purity requirement of ultra-pure ammonia; From 99.9995% (5N5), develop into 99.99994% (6N4, blue ammonia) like the ultra-pure ammonia national standard; The market requirement 99.99999% (7N, white ammonia) up to now.
Simultaneously, along with market is increasing to the demand of ultra-pure ammonia, the purifying process of ultra-pure ammonia also continues to bring out; Total principle is to adopt different means of purification reasonable combination; Carry out purifying step by step, finally reach 5N5,6N4; Different grades requirements such as 7N, means of purification commonly used has filtration, absorption, rectifying etc.
In many existing patents; CN101817540A, the described purifying process of CN201520645U; Raw materials ammonia is squeezed into gasifier through ammonia pump; Heating and gasifying, then through absorption oil removing, absorption dewater, this technology of purifying progressively of the rectifying of ppb level, terminal adsorption and purification, obtain 7N electronic-grade ultra-pure ammonia, have certain feasibility and representativeness.From the narration of the technology of patent, whole purge process is carried out each item unit operation round the liquefied ammonia gentle ammonia condensing that gasifies all the time.Material passes through each operating unit in proper order; Liquefied ammonia gasification in gasifier and the rectifying reboiler is by independently heating system heating; Gas ammonia condensation in rectifying tower top condensing surface and the terminal purifying outlet condensing surface is by independently freezing unit cooling; How unilateral the paying close attention to of whole process removes impurity in the ammonia, improves the purity of ammonia, does not consider from the angle of total energy approach technical process is optimized.Certainly will energy consumption very high for industrial applications.Also there is same problem in other existing patents.
Summary of the invention
The objective of the invention is only to pursue high product purity, ignore the deficiency of technology high energy consumption, a kind of 7N electronic-grade ultra-pure ammonia purifying process and device of less energy-consumption is provided in order to overcome existing ammonia purifying process.
Technical scheme of the present invention is: a kind of 7N electronic-grade ultra-pure ammonia purifying process and device of novel less energy-consumption, and concrete process step is:
(1) purification of raw material ammonia gasification: the industrial ammonia with 99.8% is transported to rectifying tower top high efficiency energy convertor and terminal purifying outlet high efficiency energy convertor from raw material ammonia jar dependence self pressure; In the time of raw material ammonia decompression gasification, what rectifying tower top was come out obtains condensation through the gas ammonia of purification and the finished product gas ammonia of terminal purifying outlet.Because the physico-chemical property according to liquefied ammonia can be known; The liquefied ammonia highly volatile gasification of decompression back, and absorb a large amount of heats, usually as refrigeration agent; The present invention combines the raw materials ammonia gasification and the back gas ammonia condensation of purifying through the high efficiency energy convertor; Accomplish the energy efficient conversion, cut down the consumption of energy significantly, thoroughly remove the freezing unit in the traditional technology.
In above-mentioned process step, raw materials ammonia also obtains preliminary oil removing and dewaters in gasification.Because though ammonia and water have good mutual solubility; But the equilibrium solubility of water in the gas-liquid two-phase of ammonia has very big-difference; The new and effective energy transfer machine of this process using, through residual liquefied ammonia amount and stable energy transformation in the control convertor, the liquefied ammonia that the water cut with about 20% is very high is discharged into useless ammonia jar; Simultaneously effectively explosive evaporatoin does not take place in control liquefied ammonia, and moisture content is reduced to about 100ppm.
(2) drop in boosting gasification and the gas ammonia captures: the raw material ammonia that in the high efficiency energy convertor, obtains gasifying gets into has the gasifier of boosting to carry out further heating and gasifying; 40-60 ℃ of the strict control of gasification gasification temperature reduces moisture evaporation as far as possible.If seeking out high-purity gas ammonia must overcome intrinsic notion, just consider oil removing, dewater in gasification process, because blob viscosity is big; The drip gauge surface tension increases; The present invention is provided with drip-saver pan on gasifier top, and drop in the gas ammonia is effectively removed, and makes that profit reaches 50-80ppm in the gas ammonia; This measure will make back operation processing power greatly increase, and save processing cost.
(3) ultrafiltration oil removing: the gas ammonia of gasification and removal drop gets into the ultrafiltration oil eliminator, utilizes sophisticated ultra-filtration technique, can oil-contg effectively be controlled at below the 0.1ppm.Simultaneously, can overcome the drawback of utilizing the gac oil removing in the traditional technology, reduce the rectifying load greatly, because gac in oil removing, is prone to carry secretly activated carbon granule and regeneration consumes high.
(4) adsorption dry dewaters: the ammonia after the oil removing gets into adsorption dehumifier; Utilizing special zeolite molecular sieve to carry out the degree of depth dewaters; Characteristics are that high intensity molecular sieve is fit to long-term operation; Selective adsorption simultaneously can effectively overcome the Van der Waals force between ammonia, the water, and dewatering efficiency is high, purifies water-content≤1ppm in the gas ammonia of back.
(5) high-efficiency and precision rectification and purification: utilize the high-efficiency and precision rectifying tower of CAD, light constituent H is removed on tower top
2, O
2, N
2, Ar, CH
4, impurity such as CO make it and drop to≤10ppb.Utilize one-level two-stage rectification reboiler, control the reboiler liquid level and remove CO switching time
2, make it≤1ppm; Remove moisture simultaneously, reach the ppb level; Impurity such as high boiling material and metals ion reaches the ppt level.In position near the tower still, the rectifying discharging.
(6) the refining purifying in terminal: the gas ammonia that comes out from rectifying tower can be stable reaches 5N5; The purity level of 6N4; Want to reach the purity requirement of 7N level, must utilize special compound-type adsorbent, the sorbent material strictness of different choice property is carried out the layering filling by design requirements.By suction; Inhale CO, CO
2, CH
4Inhale H2, N2, O2, Ar; Last one deck is inhaled the order of CxHy, absorption successively, and the degree of depth is removed H
2O, CO
2, CxHy.Can make stable 99.99999% (7N) that reach of product purity.
Through purifying process of the present invention and equipment, not only can product purity reach 7N, and completely abolish the freezing unit of traditional technology, the heating of liquefied ammonia gasifier has also become boosting, has reduced energy consumption significantly.
Description of drawings
Fig. 1 is a background technology purifying process general flow chart.Wherein: 1. freezing units 12. useless ammonia storage tanks of liquid ammonia storage tank 2. ammonia pump 3-1.3-2. gasifier 4-1.4-2. oil eliminator 5-1.5-2. adsorption dehumifiers 6. rectifying tower 7-1.7-2. reboiler 8-1.8-2. terminal purifier 9-1.9-2. condensing surfaces 10. product storage tanks 11.
Fig. 2 is a patent art purifying process general flow chart.Wherein: 1. useless ammonia storage tanks of liquid ammonia storage tank 2-1.2-2. high efficiency energy convertor 3-1.3-2. gasifier 4. gas ammonia pump 5-1.5-2. ultrafiltration oil eliminator 6-1.6-2. adsorption dehumifiers 7. rectifying tower 8-1.8-2. reboiler 9-1.9-2. terminal purifiers, 10. product storage tanks 11.
Embodiment
It is following that the present invention will be described with reference to accompanying drawing.
Raw material ammonia of the present invention adopts the liquefied ammonia of technical grade 99.8%, 1500 tons of design 7N electronic-grade ultra-pure ammonia YO.
As shown in Figure 2; Industrial ammonia with 99.8% is transported to rectifying tower top high efficiency energy convertor 2-1 and terminal purifying outlet high efficiency energy convertor 2-2 from raw material ammonia jar 1 dependence self pressure; In the time of raw material ammonia decompression gasification, what rectifying tower top 7 was come out obtains condensation through the gas ammonia of purification and the finished product gas ammonia of terminal purifying 9 outlets.
In above-mentioned process step, raw materials ammonia also obtains preliminary oil removing and dewaters in gasification.The new and effective energy transfer machine 2-1 of this process using; 2-2; Through residual liquefied ammonia amount and stable energy transformation in the control convertor; The liquefied ammonia that water cut with about 20% is very high is discharged into useless ammonia jar, and effectively explosive evaporatoin does not take place control liquefied ammonia simultaneously, and moisture content is reduced to about 100ppm.
The raw material ammonia that in the high efficiency energy convertor, obtains gasifying gets into the gasifier 3-1 that boosting is arranged, and 3-2 carries out further heating and gasifying, and 40-60 ℃ of the strict control of gasification gasification temperature reduces moisture evaporation as far as possible.On gasifier top drip-saver pan is set, drop in the gas ammonia is effectively removed, make that profit reaches 50-80ppm in the gas ammonia, this measure will make back operation processing power greatly increase, and save processing cost.
The gas ammonia of gasification and removal drop gets into ultrafiltration oil eliminator 5-1, and 5-2 utilizes sophisticated ultra-filtration technique, can oil-contg effectively be controlled at below the 0.1ppm.
Ammonia after the oil removing gets into adsorption dehumifier 6-1, and 6-2 purifies water-content≤1ppm in the gas ammonia of back.
Gas ammonia entering high-efficiency and precision rectifying tower 7 purifications that the process oil removing dewaters and gives purifying: light constituent H is removed on tower top
2, O
2, N
2, Ar, CH
4, impurity such as CO make it and drop to≤10ppb.Utilize one-level two-stage rectification reboiler 8-1,8-2 controls the reboiler liquid level and removes CO switching time
2, make it≤1ppm; Remove moisture simultaneously, reach the ppb level; Impurity such as high boiling material and metals ion reaches the ppt level.In position near the tower still, the rectifying discharging.
The gas ammonia that comes out from rectifying tower can be stable reach 5N5, the purity level of 6N4, the purifier 9-1 at the terminal, 9-2 utilizes special compound-type adsorbent, and the sorbent material strictness of different choice property is carried out the layering filling by design requirements.By suction; Inhale CO, CO
2, CH
4Inhale H2, N2, O2, Ar; Inhale the order of CxHy, absorption successively, the degree of depth is removed H
2O, CO
2, CxHy.Can make stable 99.99999% (7N) that reach of product purity.Ultra-pure ammonia foreign matter content through obtaining after a whole set of purifying process processing is as shown in table 1:
Table 1: ultra-pure ammonia purity and each item foreign matter content index
Table 2 is seen in the contrast of the equal scale of the present invention and background technology (1500 tons/year) energy consumption:
The equal scale of the present invention and background technology (1500 tons/year) energy consumption contrast table
Main project |
Background technology |
The present invention |
Savings |
The raw material ammonia gasifier |
90KW*2 |
45KW*2 |
90KW |
The rectifying reboiler |
160KW*2 |
160KW*2 |
0 |
Freezing unit |
250KW |
0 |
250KW |
Total volume |
750KW |
410KW |
340KW |
In sum, technology of the present invention and equipment, when stablizing output 7N electronic-grade ultra-pure ammonia, can be more than 45% than background technology energy efficient.