CN102729373A - Under-beam transmission device for electron beam irradiation vulcanization of tire component - Google Patents
Under-beam transmission device for electron beam irradiation vulcanization of tire component Download PDFInfo
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- CN102729373A CN102729373A CN2012101977541A CN201210197754A CN102729373A CN 102729373 A CN102729373 A CN 102729373A CN 2012101977541 A CN2012101977541 A CN 2012101977541A CN 201210197754 A CN201210197754 A CN 201210197754A CN 102729373 A CN102729373 A CN 102729373A
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- conveyer belt
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Abstract
The invention discloses an under-beam transmission device for electron beam irradiation vulcanization of a tire component. The inside of a shield is provided with an irradiation chamber, transition chambers, and a cooling air channel. An electron accelerator is mounted at the upper part of the irradiation chamber. A titanium window of the electron accelerator points at a beam baffle dragged by an air cylinder to make reciprocating motion on a guide rail in the irradiation chamber. A closed-type slat conveyor belt passes through the shield, and is linked end to end after passing the transition chambers and the irradiation chamber. Attached with tire component sheets, the closed-type slat conveyor belt is supported by a plurality of stainless steel spools, supporting wheels and guide wheels supporting to steer, and is in connection with front and back retractable conveyor belts so as to finish deployment and retraction of the tire component sheets. The whole device is controlled by a PLC system to realize automatic irradiation vulcanization processing of the tire component. The device of the invention can realize irradiation vulcanization treatment of a variety of tire components, and has the advantages of strong universality, stable irradiation vulcanization, material loss reduction, realization of intermittent or continuous automated production, convenient operation, and high production efficiency.
Description
Affiliated technical field
The present invention relates to rubber tyre radiation processing technology field, relate to transmitting device under a kind of electron beam irradiation vulcanized tyre parts bundle specifically.
Background technology
Along with the continuous development of Hyundai Motor industry, the rubber tyre quality is also increasingly high, makes the manufacturing technology of rubber tyre to improve.In order to improve the tire quality generally is through the improvement of the prescription (mainly being basic glue kind) of rubber tyre and the precision that improves manufacturing equipment are realized.But the building block of rubber tyre is more, and the glue kind of each parts also is not quite similar, and improves the rubber tyre quality by said method and more and more is restricted.At present, the electron beam irradiation sulfurization technology is applied to first meeting clue in the manufacturing of rubber tyre.This technology is with the electron beam of certain energy; At normal temperatures and pressures; Make rubber molecule produce free radical, carry out between the molecule precrosslink taking place, reach certain heat cure effect; Thereby improve the stability of rubber tyre parts in manufacture process, and then playing of tyre element subtracted effect thick, loss of weight.Should technology also have the minimizing environmental pollution simultaneously; Do not use high temperature and high pressure, but energy savings can improve working conditions also; Process velocity is fast, can realize the sulfuration under the elastomeric material specific environment atmosphere, advantage such as compact equipment, floor space are little.The tire manufacturing technology of this change property has obtained embodiment in related patent U.S. Patent No. technology (CN200810105983.X, CN200810105986.3, CN200910090089.4).In order to guarantee carrying out smoothly of electron beam irradiation sulfuration, just must be according to the corresponding bundle of the performance requirement design lower device of converted products.At present; Domestic electron accelerator bundle lower device is mainly used in the crosslinking with radiation of electric wire, plastic sheeting and the radiation vulanization of rubber latex; Can not satisfy the requirement of the bundle lower device of rubber tyre parts radiation vulanization; Existing patented technology such as ZL200820080379.1, ZL200820080378.7 are described specific rubber sheet (permanent tension force and no tension force) radiation vulanization bundle lower device respectively; These two bundle lower device technology lack versatility to a certain extent only to specific rubber sheet.Patented technology CN200920280757.5 and for example, its tyre film pretreatment unit of mentioning do not have to solve the problem that closed type stainless steel lath conveyer belt occurs in continuous RADIATION PROCESSING intensification may cause damage to tyre film.
Summary of the invention:
The object of the invention is to provide a kind of and has the maskable radiation ray, can carry out multiple tyre element radiation vulanization and handles; Highly versatile, can improve the stability of radiation vulanization; Reduce raw-material consume, can independently use or incorporate into transmitting device under the electron beam irradiation vulcanized tyre parts bundle that tire production line continuity produces.
In order to achieve the above object; The present invention adopts following technical scheme: transmitting device under a kind of electron beam irradiation vulcanized tyre parts bundle, form by the curling conveyer belt of electron accelerator, transition chamber, radiation chamber, steel shield, beam flow baffle plate, beam flow baffle plate cylinder, beam flow baffle plate guide rail, stainless steel I-beam wheel, stainless steel carrier wheel, cooling air channel, closed type stainless steel lath conveyer belt, stretcher, stainless steel directive wheel, drive unit and front and back folding and unfolding; Its characteristics are: the space in the steel shield be divided into a radiation chamber and about each transition chamber; The bottom of steel shield has horizontal cooling air channel; Electron accelerator is installed on radiation chamber top; Titanium window on the electron accelerator is passed down through shield and points to radiation chamber; Under the window of electron accelerator titanium window beam flow baffle plate is set, beam flow baffle plate is installed on the beam flow baffle plate guide rail and is fixed on the sidewall of radiation chamber, on the sidewall of beam flow baffle plate guide rail top radiation chamber infrared inductor and beam flow baffle plate cylinder is installed; Dragging beam flow baffle plate moves back and forth in orbit; One end of closed type stainless steel lath conveyer belt be horizontally through shield below the beam flow baffle plate through two transition chambers and radiation chamber after, pass the other end that horizontal cooling air channel connects closed type stainless steel lath conveyer belt, constitute the conveyer belt of closed circulation; Adhere to rubber tyre parts sheet material on the conveyer belt; Closed type stainless steel lath conveyer belt is supported and is turned to and driven by drive unit by a plurality of stainless steel I-beam wheel, stainless steel carrier wheel and the stainless steel directive wheel that are installed on the shield, is connected the curling conveyer belt folding and unfolding rubber tyre parts sheet material of front and back folding and unfolding of linkage with closed type stainless steel lath conveyer belt, and transmitting device adopts the control of PLC system under the whole bundle; And with the online control of drive unit of electron accelerator, beam flow baffle plate cylinder and closed type stainless steel lath conveyer belt, accomplish the bundle switching on and shutting down, the reciprocating action and the emergency episode alarm linkage of beam flow baffle plate of transmitting device electron accelerator down.
Said closed type stainless steel lath conveyer belt is made up of stainless steel chain and stainless steel lath; The lath of blasting treatment is through being bolted on the stainless steel chain; The lath width is at 20～30mm; Maximum slit between the lath is less than≤1MM, and the gears engaged on stainless steel chain and stainless steel moping pulley, stainless steel I-beam wheel, stainless steel directive wheel, drive unit, the stretcher realizes transmission, and stainless steel moping pulley, stainless steel I-beam wheel and stainless steel directive wheel all are fixed on the sidewall of radiation chamber.
Turning at the shield transition chamber of said closed type stainless steel lath conveyer belt accomplished, and steering angle is 25-30 °; The slit through walls that conveyer belt passes shield is 25mm-30mm, adds steel or plumbous matter shielding material at the place, slit through walls of transition chamber.
Said stainless steel I-beam wheel correspondence is installed in the both sides at place, wall slit through walls between transition chamber that shield surrounds and the radiation chamber; The both sides at place, two wall slits through walls respectively have one; Put into rubber tyre parts sheet material in the annular groove of stainless steel I-beam wheel; The chain of gear on the stainless steel I-beam wheel two edges and closed type stainless steel lath conveyer belt meshes synchronous operation.
Said beam flow baffle plate adopts has the pure lead material of strong shielding properties or the slab construction that the clean steel material is processed; The area of plane of beam flow baffle plate is greater than electron accelerator titanium window swept area, and beam flow baffle plate is through the control infrared inductor induction control beam flow baffle plate cylinder action of PLC system.
The principle of operation principle of the present invention is: after the control electron accelerator start of PLC system is stable; Open beam flow baffle plate; Open closed type stainless steel lath conveyer belt simultaneously, rubber tyre parts sheet material unreels and is tiled on the closed type stainless steel lath conveyer belt through the curling conveyer belt of front and back folding and unfolding, is driven through transition chamber by closed type stainless steel lath conveyer belt; Get into radiation chamber; In radiation chamber, pass through the electron accelerator irradiation and accomplish the radiation vulanization processing,, deliver to the curling conveyer belt of front and back folding and unfolding by conveyer belt and accomplish rolling again through transition chamber.The operation that moves in circles of whole process closed type stainless steel lath conveyer belt guarantees that radiation vulanization carries out continuously stably.Electron accelerator titanium window beam flow baffle plate down its role is to the ray of decaying in the radiation chamber, is used in the irradiation processing incipient stage, and the electron accelerator electronic beam current instability of just having started shooting is utilized its decay electronic beam current, absorbs ray, avoids the irradiation dose inequality; And in irradiation processing, unusual if electronic beam current occurs, cause the irradiation metering unstable, then can close beam flow baffle plate, stop irradiation, reduce material loss; The purpose of the opening and closing of adopting cylinder control beam flow baffle plate on guide rail, to move to reach beam flow baffle plate.Beam flow baffle plate cylinder and beam flow baffle plate guide rail all are fixed on the sidewall of radiation chamber.In the irradiation processing process; Heating up can appear in continuous irradiation processing in closed type stainless steel lath conveyer belt, and in the circular flow process, carries out the air blast cooling cooling when being used for through cooling air channel; The surface temperature that guarantees closed type stainless steel lath conveyer belt remains on below 40 ℃; Avoided the adhesion of conveyer belt and rubber, the stainless steel carrier wheel also evenly is equipped with in the cooling air channel bottom simultaneously, guarantees that conveyer belt can stable operation in cooling air channel.The cross-sectional layout of transmitting device adopts " spill " structure under the whole bundle of the present invention, crosses two transition chambers, radiation chamber and shield, and turning at the shield transition chamber of conveyer accomplished, and steering angle is 25～30 °; The slit through walls that conveyer belt passes shield is 25mm～30mm, installs steel or plumbous matter shielding material in addition additional at the place, slit through walls of transition chamber, and this structure has improved refraction, the scattering efficiency of ray, has guaranteed radiation safety.This concave structure has the slope of symmetry relatively outside shield, the gradient is 25～30 °, is used for the input and output of rubber sheet.Be the corrosion that prevents that transmitting device causes under the ray halved tie, transmitting device all adopts stainless steel to make under the whole bundle.Closed type stainless steel lath conveyer belt is regulated the tightness of chain by stretcher, reaches to reduce operating shake.Drive unit of the present invention is made up of drive motors, decelerator, RHVC etc., by PLC system On-line Control.Guarantee that the bundle lower device can smooth starting, transmission speed adapts to the requirement of tyre element production line.Drive unit is installed in the accelerator shielding external, convenient later maintenance, repair.
The invention has the beneficial effects as follows: owing to adopted above-mentioned structural principle; Make this device to realize multiple tyre element radiation vulanization processing, highly versatile according to the specific requirement of rubber tyre parts; In at the uniform velocity, accomplish irradiation processing; And the transfer rate scalable can improve the stability of radiation vulanization, makes rubber tyre parts radiation treatment evenly and reduce raw-material consume.Bundle transmitting device down can independently use or incorporate into the tire production line, realizes intermittently or continuous automatic production through PLC control, and easy to operate, production efficiency is high.
Description of drawings
The horizontal section sketch map of transmitting device under Fig. 1 bundle
Fig. 2 is the closed type stainless steel lath conveyer structure sketch map in the transmitting device under the bundle
Stainless steel I-beam wheel structural representation under this bundle of Fig. 3 in the transmitting device
The specific embodiment:
Below in conjunction with accompanying drawing 1-accompanying drawing 3 the present invention is detailed; Transmitting device under a kind of electron beam irradiation vulcanized tyre parts bundle is made up of the curling conveyer belt 14 of electron accelerator 1, transition chamber 2, radiation chamber 3, steel shield 4, beam flow baffle plate 5, beam flow baffle plate cylinder 16, beam flow baffle plate guide rail 17, stainless steel I-beam wheel 6, stainless steel carrier wheel 7, cooling air channel 8, closed type stainless steel lath conveyer belt 9, stretcher 10, stainless steel directive wheel 11, drive unit 12 and front and back folding and unfolding; Spaces in the steel shield 4 be divided into radiation chamber 3 and about each transition chamber 2; The bottom design of steel shield 4 has horizontal cooling air channel; Electron accelerator 1 is installed on radiation chamber 3 tops; Titanium window on the electron accelerator 1 is passed down through shield 4 and points to radiation chamber 3; Under the window of electron accelerator 1 titanium window beam flow baffle plate 5 is set; Beam flow baffle plate 5 is installed on the beam flow baffle plate guide rail 17 and is fixed on the sidewall of radiation chamber 3; Infrared inductor and beam flow baffle plate cylinder 16 are installed on the sidewall of beam flow baffle plate guide rail 17 top radiation chambers, drag beam flow baffle plate 5 and on track 17, move back and forth, an end of closed type stainless steel lath conveyer belt 9 be horizontally through shield 4 below the beam flow baffle plate 5 through behind two transition chambers 2 and the radiation chamber 3; Pass the other end that horizontal cooling air channel 8 connects closed type stainless steel lath conveyer belt 9; Constitute the conveyer belt of closed circulation, adhere to rubber tyre parts sheet material 18 on the closed type stainless steel lath conveyer belt 9, closed type stainless steel lath conveyer belt 9 supports and turns to and driven by drive unit 12 by being installed in 4 stainless steel I-beam wheel 6 on the shield 4, a plurality of stainless steel carrier wheel 7 and stainless steel directive wheel 11; The curling conveyer belt 14 folding and unfolding rubber tyre parts sheet materials 18 of front and back folding and unfolding that are connected linkage with closed type stainless steel lath conveyer belt 9; Transmitting device adopts the control of PLC system under the whole bundle, and with the drive unit 12 online controls of electron accelerator 1, beam flow baffle plate cylinder 16 and closed type stainless steel lath conveyer belt 9, accomplish the bundle switching on and shutting down, the reciprocating action and the emergency episode alarm linkage of beam flow baffle plate 5 of transmitting device electron accelerator 1 down; Beam flow baffle plate 5 adopts the pure lead material with strong shielding properties to process slab construction, and its area of plane is greater than electron accelerator 1 titanium window swept area, and beam flow baffle plate 5 is through control infrared inductor induction control beam flow baffle plate cylinder 16 actions of PLC system.Closed type stainless steel lath conveyer belt 9 is made up of stainless steel chain 13 and stainless steel lath 15; The stainless steel lath 15 of blasting treatment is through being bolted on the stainless steel chain 13; Stainless steel lath 15 width are at 20-30mm; Maximum slit between the lath is less than≤1MM; Gears engaged on stainless steel chain 13 and stainless steel moping pulley 7, stainless steel I-beam wheel 6, stainless steel directive wheel 11, drive unit 12, the stretcher 10 realizes transmission, and stainless steel moping pulley 7, stainless steel I-beam wheel 6 and stainless steel directive wheel 11 all are fixed on the sidewall of radiation chamber 3.Turning in shield 4 surrounds transition chamber 2 of closed type stainless steel lath conveyer belt 9 accomplished, and steering angle is 25-30 °; The slit through walls that conveyer belt 9 passes shield 4 is 25mm-30mm, adds steel or plumbous matter shielding material at the place, slit through walls of transition chamber 2.The transition chamber 2 that stainless steel I-beam wheel 6 corresponding installation shields 4 surround and the both sides at place, the slit through walls of the wall between the radiation chamber 3; Both sides, place, two wall slits through walls respectively have one; Put into rubber tyre parts sheet material 18 in the annular groove of stainless steel I-beam wheel 6; Chain on gear on stainless steel I-beam wheel 6 two edges and the closed type stainless steel lath conveyer belt 9 meshes synchronous operation.
Claims (5)
1. transmitting device under the electron beam irradiation vulcanized tyre parts bundle is made up of electron accelerator, transition chamber, radiation chamber, steel shield, beam flow baffle plate, beam flow baffle plate cylinder, beam flow baffle plate guide rail, stainless steel I-beam wheel, stainless steel carrier wheel, cooling air channel, closed type stainless steel lath conveyer belt, stretcher, stainless steel directive wheel, drive unit and the front and back folding and unfolding conveyer belt that curls; Its special being: the space in the steel shield be divided into a radiation chamber and about each transition chamber; The bottom of steel shield has horizontal cooling air channel; Electron accelerator is installed on radiation chamber top; Titanium window on the electron accelerator is passed down through shield and points to radiation chamber; Under the window of electron accelerator titanium window beam flow baffle plate is set, beam flow baffle plate is installed on the beam flow baffle plate guide rail and is fixed on the sidewall of radiation chamber, on the sidewall of beam flow baffle plate guide rail top radiation chamber infrared inductor and beam flow baffle plate cylinder is installed; Dragging beam flow baffle plate moves back and forth in orbit; One end of closed type stainless steel lath conveyer belt be horizontally through shield below the beam flow baffle plate through two transition chambers and radiation chamber after, pass the other end that horizontal cooling air channel connects closed type stainless steel lath conveyer belt, constitute the conveyer belt of closed circulation; Adhere to rubber tyre parts sheet material on the conveyer belt; Closed type stainless steel lath conveyer belt is supported and is turned to and driven by drive unit by a plurality of stainless steel I-beam wheel, stainless steel carrier wheel and the stainless steel directive wheel that are installed on the shield, is connected the curling conveyer belt folding and unfolding rubber tyre parts sheet material of front and back folding and unfolding of linkage with closed type stainless steel lath conveyer belt, and transmitting device adopts the control of PLC system under the whole bundle; And with the online control of drive unit of electron accelerator, beam flow baffle plate cylinder and closed type stainless steel lath conveyer belt, accomplish the bundle switching on and shutting down, the reciprocating action and the emergency episode alarm linkage of beam flow baffle plate of transmitting device electron accelerator down.
2. according to transmitting device under the said electron beam irradiation vulcanized tyre of the claim 1 parts bundle; It is characterized in that: said closed type stainless steel lath conveyer belt is made up of stainless steel chain and stainless steel lath; The lath of blasting treatment is through being bolted on the stainless steel chain; The lath width is at 20-30mm; Maximum slit between the lath is less than≤1MM, and the gears engaged on stainless steel chain and stainless steel moping pulley, stainless steel I-beam wheel, stainless steel directive wheel, drive unit, the stretcher realizes transmission, and stainless steel moping pulley, stainless steel I-beam wheel and stainless steel directive wheel all are fixed on the sidewall of radiation chamber.
3. according to transmitting device under the said electron beam irradiation vulcanized tyre of the claim 1 parts bundle, it is characterized in that: turning at the shield transition chamber of said closed type stainless steel lath conveyer belt accomplished, and steering angle is 25-30 °; The slit through walls that conveyer belt passes shield is 25mm-30mm, adds steel or plumbous matter shielding material at the place, slit through walls of transition chamber.
4. according to transmitting device under the said electron beam irradiation vulcanized tyre of the claim 1 parts bundle; It is characterized in that: said stainless steel I-beam wheel correspondence is installed in the both sides at place, wall slit through walls between transition chamber that shield surrounds and the radiation chamber; The both sides at place, two wall slits through walls respectively have one; Put into rubber tyre parts sheet material in the annular groove of stainless steel I-beam wheel, the chain of gear on the stainless steel I-beam wheel two edges and closed type stainless steel lath conveyer belt meshes synchronous operation.
5. according to transmitting device under the said electron beam irradiation vulcanized tyre of the claim 1 parts bundle; It is characterized in that: said beam flow baffle plate adopts has the pure lead material of strong shielding properties or the slab construction that the clean steel material is processed; The area of plane of beam flow baffle plate is greater than electron accelerator titanium window swept area, and beam flow baffle plate is through the control infrared inductor induction control beam flow baffle plate cylinder action of PLC system.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210197754.1A CN102729373B (en) | 2012-06-15 | 2012-06-15 | Under-beam transmission device for electron beam irradiation vulcanization of tire component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210197754.1A CN102729373B (en) | 2012-06-15 | 2012-06-15 | Under-beam transmission device for electron beam irradiation vulcanization of tire component |
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| CN102729373A true CN102729373A (en) | 2012-10-17 |
| CN102729373B CN102729373B (en) | 2014-09-03 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552193A (en) * | 2013-10-10 | 2014-02-05 | 软控股份有限公司 | Electron irradiation crosslinking pretreatment apparatus for tire rubber sheet |
| CN104302089A (en) * | 2014-10-11 | 2015-01-21 | 江苏达胜加速器制造有限公司 | Horizontal type self-shielding accelerator |
| CN104708748A (en) * | 2015-03-16 | 2015-06-17 | 武汉久瑞电气有限公司 | Electron accelerator underbeam device for constant-tension irradiation processing of rubber |
| CN104723483A (en) * | 2015-03-16 | 2015-06-24 | 武汉久瑞电气有限公司 | Under-beam device for rubber tension-free irradiation processing electron accelerator |
| CN108022666A (en) * | 2017-12-26 | 2018-05-11 | 北射沃华核技术（北京）有限公司 | Cover device under rubberized cord irradiation self-shileding beam |
| CN109850478A (en) * | 2019-01-08 | 2019-06-07 | 兰州理工大学 | Transmission system and control system under beam |
| CN110446325A (en) * | 2018-07-11 | 2019-11-12 | 中广核达胜加速器技术有限公司 | Cable irradiates self-shielded electron accelerator under a kind of two-beam |
| CN110553146A (en) * | 2019-08-23 | 2019-12-10 | 无锡爱邦辐射技术有限公司 | Gas supply device for supplying nitrogen to electron accelerator |
| CN110729069A (en) * | 2019-10-17 | 2020-01-24 | 中山易必固新材料科技有限公司 | Be applicable to high dose electron beam irradiation shield assembly |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552193A (en) * | 2013-10-10 | 2014-02-05 | 软控股份有限公司 | Electron irradiation crosslinking pretreatment apparatus for tire rubber sheet |
| CN103552193B (en) * | 2013-10-10 | 2015-12-30 | 软控股份有限公司 | Crosslinking pretreatment device for tire rubber sheet electron irradiation |
| CN104302089A (en) * | 2014-10-11 | 2015-01-21 | 江苏达胜加速器制造有限公司 | Horizontal type self-shielding accelerator |
| CN104708748A (en) * | 2015-03-16 | 2015-06-17 | 武汉久瑞电气有限公司 | Electron accelerator underbeam device for constant-tension irradiation processing of rubber |
| CN104723483A (en) * | 2015-03-16 | 2015-06-24 | 武汉久瑞电气有限公司 | Under-beam device for rubber tension-free irradiation processing electron accelerator |
| CN108022666A (en) * | 2017-12-26 | 2018-05-11 | 北射沃华核技术（北京）有限公司 | Cover device under rubberized cord irradiation self-shileding beam |
| CN108022666B (en) * | 2017-12-26 | 2024-02-02 | 北射沃华核技术（北京）有限公司 | Self-shielding beam lower device for irradiation of rubberized curtain cloth |
| CN110446325A (en) * | 2018-07-11 | 2019-11-12 | 中广核达胜加速器技术有限公司 | Cable irradiates self-shielded electron accelerator under a kind of two-beam |
| CN109850478A (en) * | 2019-01-08 | 2019-06-07 | 兰州理工大学 | Transmission system and control system under beam |
| CN110553146A (en) * | 2019-08-23 | 2019-12-10 | 无锡爱邦辐射技术有限公司 | Gas supply device for supplying nitrogen to electron accelerator |
| CN110729069A (en) * | 2019-10-17 | 2020-01-24 | 中山易必固新材料科技有限公司 | Be applicable to high dose electron beam irradiation shield assembly |
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|---|---|
| CN102729373B (en) | 2014-09-03 |
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Address after: Room 403, gate a, building 201, courtyard a 10, Jiuxianqiao North Road, Chaoyang District, Beijing 100015 Patentee after: Beijing Ray Application Research Center Co.,Ltd. Address before: Room 403, gate a, building 201, courtyard a 10, Jiuxianqiao North Road, Chaoyang District, Beijing 100015 Patentee before: BEIJING RADIATION APPLICATION RESEARCH CENTER |
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