CN102728638B - Continuous lubrication device for alloy wire rod blank drawing die - Google Patents

Continuous lubrication device for alloy wire rod blank drawing die Download PDF

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Publication number
CN102728638B
CN102728638B CN201210195391.8A CN201210195391A CN102728638B CN 102728638 B CN102728638 B CN 102728638B CN 201210195391 A CN201210195391 A CN 201210195391A CN 102728638 B CN102728638 B CN 102728638B
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CN
China
Prior art keywords
diaphragm capsule
lubricating grease
die
piston
lubrication device
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201210195391.8A
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Chinese (zh)
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CN102728638A (en
Inventor
盛代华
吴明辉
王权
谢道金
王洪
甘昌军
李丽兴
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WUHU CHUANGJIANG ALLOY COPPER CO Ltd
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WUHU CHUANGJIANG ALLOY COPPER CO Ltd
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Priority to CN201210195391.8A priority Critical patent/CN102728638B/en
Publication of CN102728638A publication Critical patent/CN102728638A/en
Application granted granted Critical
Publication of CN102728638B publication Critical patent/CN102728638B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention provides a continuous lubrication device for an alloy wire rod blank drawing die, and the continuous lubrication device is applied in the technical field of alloy wire rod blank production and processing. The continuous lubrication device comprises a lubricating grease container (1), and a piston (2) cooperating with the lubricating grease container (1). The piston (2) is in connection with a control member (3) controlling the telescopic movement of the piston (2) in the lubricating grease container (1). The lubricating grease container (1) is communicated with a die box (4) of the rod blank drawing die. The die box (4) is a hollow structure, and the die box (4) and the lubricating grease container (1) are both filled with lubricating grease (5). The continuous lubrication device of the invention can realize continuous lubricating grease filling and spare manual operation. Meanwhile, the phenomena of die damage, draw bead scratching by the rod blank, fracture, as well as rough and non-smooth surface, and the like can be solved.

Description

A kind of alloy wire bar base drawing mould continuous lubrication device
Technical field
The invention belongs to alloy wire bar base production and processing technical field, more particularly, relate to a kind of alloy wire bar base drawing mould continuous lubrication device.
Background technology
Conventional alloys wire rod reaches the thinner size of technological requirement by thick bar base after drawing or rolling.For the wire rod adopting drawing process processing, in thick bar base drawing process, the lubrication of its drawing mould can adopt multiple method, and as multi-mould drawing process adopts emulsion lubrication, the working modulus of per pass mould is relatively little, but this lubricating method operation trouble relatively, another kind of few mould drawing process, large working modulus, adopts high temperature and high speed lubricating grease, flow process is short, simple to operate.But, when wire rod is produced for the few mould of employing, large working modulus drawing process, select high temperature and high speed lubricating grease as in mold lubrication process, under normal temperature, because its viscosity is extra-high, in paste, do not flow, need manually mould drawing position and bar base surface are added to lubricating grease continuously or stirred at its position, in case mould oil starvation fat and bring inconvenience to production, when oil starvation fat, easily occur as burn failure, bar base scratch the problem such as draw bead, fracture.
Summary of the invention
Technical problem to be solved by this invention is: provide one to realize continuous grease up, remove manual operation from, the alloy wire bar base drawing mould continuous lubrication device of the phenomenon such as simultaneously solve burn failure in alloy wire bar base drawing production process, bar base scratches draw bead, fracture, rough surface are rough.
Solve above-described technical problem, the technical scheme that the present invention takes is:
The present invention is a kind of alloy wire bar base drawing mould continuous lubrication device, described continuous lubrication device comprises lubricating grease container, the piston coordinated with lubricating grease container, described piston is connected with the control assembly of control piston stretching motion in lubricating grease container, described lubricating coupler container is communicated with the diaphragm capsule of bar base drawing mould, described diaphragm capsule is hollow structure, diaphragm capsule and the interior all filling lubricating grease of lubricating grease container.
Described control assembly is arranged on control assembly support, control assembly comprises elevating screw, the worm speed reducer that elevating screw one end is elevated with control elevating screw is connected, the elevating screw other end is connected with piston, worm speed reducer is connected with the motor controlling worm speed reducer, and motor is connected with electric-controlled parts.
Described lubricating grease container is set to the structure be positioned at immediately below piston, and described pistons end is connected with disk, and described disk is set to the structure of closing with lubricating grease inside diameter of vessel shape and matching size, piston is arranged multiple suction hole.
Described lubricating grease container bottom position is by communicating pipe and diaphragm capsule UNICOM, and the one end extending to diaphragm capsule inside communicating pipe is set to the structure that port is upturned.
Described diaphragm capsule is the square box shape structure of hollow, diaphragm capsule two ends arrange wire drawing die cover and seal wire die sleeve respectively, in wire drawing die cover and seal wire die sleeve, wire drawing die and thread guiding die are set respectively, alloy wire bar base is set to enter diaphragm capsule from thread guiding die, structure beyond again from wire drawing die outlet to diaphragm capsule, described diaphragm capsule is fixedly mounted on diaphragm capsule base.
The bottom of described lubricating grease container is bolted on diaphragm capsule base, and the port of lubricating grease container is set to bell mouth shape structure, and described elevating screw is placed through the structure that screw mandrel cover covers, the side suit oil-resistant seal ring of described disk.
Described diaphragm capsule is arranged the two pieces of upper cover plates that can dismantle, described seal wire die sleeve and thread guiding die are welded on the lateral surface of diaphragm capsule, and wire drawing die cover and wire drawing die are welded on the medial surface of diaphragm capsule.
Adopt technical scheme of the present invention, following beneficial effect can be obtained:
Alloy wire bar base drawing mould continuous lubrication device of the present invention, continuous grease up in diaphragm capsule can be realized, remove manual operation from, improve filling efficiency, the phenomenon such as simultaneously solve burn failure in alloy wire bar base drawing production process, bar base scratches draw bead, fracture, rough surface are rough.Structure of the present invention, be applicable to the huge wire-drawing equipment of wire rod processing industry, device of the present invention is used to simplify work flow, remove manual operation from, solve the wire quality brought because of human assistance lubrication in wire rod bar base drawing process unstable, mould loss is large, and the problems such as production cost is higher, for the follow-up deep processing of wire rod provides quality assurance.
Accompanying drawing explanation
Brief description is made to the content expressed by each accompanying drawing of this description and the mark in figure below:
Fig. 1 be alloy wire bar base drawing mould continuous lubrication device of the present invention face sectional structure schematic diagram;
Fig. 2 is the diagrammatic side-view cross-sectional structural representation of the alloy wire bar base drawing mould continuous lubrication device described in Fig. 1;
Be labeled as in figure: 1, lubricating grease container; 2, piston; 3, control assembly; 4, diaphragm capsule; 5, lubricating grease; 6, elevating screw; 7, worm speed reducer; 8, motor; 9, wire drawing die cover; 10, seal wire die sleeve; 11, wire drawing die; 12, thread guiding die; 13, alloy wire bar base; 14, control assembly support; 15, disk; 16, suction hole; 17, electric-controlled parts; 18, communicating pipe; 19, port; 20, screw mandrel cover; 21, upper cover plate; 22, diaphragm capsule base; 23, wire-drawing equipment; 24, oil-resistant seal ring; 25, air vent.
Detailed description of the invention
Contrast accompanying drawing below, by the description to embodiment, the effect and operation principle etc. of the specific embodiment of the present invention as the mutual alignment between the shape of involved each component, structure, each several part and annexation, each several part are described in further detail:
As shown in accompanying drawing 1, accompanying drawing 2, the present invention is a kind of alloy wire bar base drawing mould continuous lubrication device, described continuous lubrication device comprises lubricating grease container 1, the piston 2 coordinated with lubricating grease container 1, described piston 2 is connected with the control assembly 3 of control piston 2 stretching motion in lubricating grease container 1, described lubricating coupler container 1 is communicated with the diaphragm capsule 4 of bar base drawing mould, and described diaphragm capsule 4 is hollow structure, diaphragm capsule 4 and the interior all filling lubricating grease 5 of lubricating grease container 1.
Described control assembly 3 is arranged on control assembly support 14, control assembly 3 comprises elevating screw 6, the worm speed reducer 7 that elevating screw 6 one end is elevated with control elevating screw 6 is connected, elevating screw 6 other end is connected with piston 2, worm speed reducer 7 is connected with the motor 8 controlling worm speed reducer 7, and motor 8 is connected with electric-controlled parts 17.
Described lubricating grease container 1 is set to be positioned at the structure immediately below piston 2, and described piston 2 end is connected with disk 15, and described disk 15 is set to the structure of closing with lubricating grease container 1 inner diameter shape and matching size, piston 2 is arranged multiple suction hole 16.The effect of suction hole 16 is when avoiding piston 2 to rise, and lubricating grease 5 flows backwards and reduces the resistance in piston 2 uphill process, and piston 2 is vertically down moved into lubricating grease container 11, promotes the lubricating grease 5 of high temperature and high speed to bottom offset.
Described lubricating grease container 1 bottom position is by communicating pipe 18 and diaphragm capsule 4 UNICOM, and the one end extending to diaphragm capsule 4 inside communicating pipe 18 is set to the structure that port one 9 is upturned.
Described communicating pipe 18 one end and the bottom welding of diaphragm capsule 4, and in diaphragm capsule 4, extend to alloy wire bar base 13 lower position, the setting of the port one 9 be upturned, in order to lubricating grease 5 can mix with alloy wire bar base 13 fully, the other end of communicating pipe 18 and the bottom welding of lubricating grease container 1, its effect is transported in diaphragm capsule 4 by the lubricating grease 5 that lubricating grease container 1 back warp compresses.
Described diaphragm capsule 4 is the square box shape structure of hollow, diaphragm capsule 4 two ends arrange wire drawing die cover 9 and seal wire die sleeve 10 respectively, in wire drawing die cover 9 and seal wire die sleeve 10, wire drawing die 11 and thread guiding die 12 are set respectively, alloy wire bar base 13 is set to enter diaphragm capsule 4 from thread guiding die 12, structure beyond again from wire drawing die 11 outlet to diaphragm capsule 4, described diaphragm capsule 4 is fixedly mounted on diaphragm capsule base 22.
The bottom of described lubricating grease container 1 is bolted on diaphragm capsule base 22, and the port of lubricating grease container 1 is set to bell mouth shape structure, and described elevating screw 6 is placed through the structure that screw mandrel cover 20 covers, and prevents from dust and touch pounding.The side suit oil-resistant seal ring 24 of described disk 15.
Described diaphragm capsule 4 is arranged the two pieces of upper cover plates 21 that can dismantle, seal wire die sleeve 10 and thread guiding die 12 are welded on the lateral surface of diaphragm capsule 4, and wire drawing die cover 9 and wire drawing die 11 are welded on the medial surface of diaphragm capsule 4.
In alloy wire bar base drawing mould continuous lubrication device of the present invention, described diaphragm capsule 4 is secured by bolts on diaphragm capsule base 22, and diaphragm capsule base 22 is fixed on wire-drawing equipment 23 again.Fill up the lubricating grease 5 of high temperature and high speed in described diaphragm capsule 4, the leading-out terminal medial surface of diaphragm capsule 4 installs a wire drawing die 11, the end of incoming cables lateral surface of diaphragm capsule 4 installs thread guiding die 12; Described alloy wire bar base 13 enters diaphragm capsule 4 from thread guiding die 12, enters wire drawing die 11 drawing through the lubricating grease 5 in diaphragm capsule 4, and from wire drawing die 11 outlet; The upper cover plate of described diaphragm capsule 4 21 points two pieces, one piece is fixed by bolts on diaphragm capsule 4, normal does not tear open when running, and only has during cleaning maintenance and just takes apart, another block has air vent 25, be also fixed by bolts on diaphragm capsule 4, only have more mold exchange time need pull down.The air of diaphragm capsule 4 inner chamber is got rid of when air vent 25 is convenient to grease up 5 in diaphragm capsule 4.
The effect of described communicating pipe 18 is transported in diaphragm capsule 4 by the lubricating grease 5 that lubricating grease container 1 back warp compresses, described lubricating grease container 1 is used for loading lubricating grease 5, and be bolted bottom it on diaphragm capsule base 22, lubricating grease 5 is added by the artificial horn mouth from lubricating grease container 1 top, described piston 2 comprises the disk 15 of suction hole, steel, oil-resistant seal ring 24, the effect of suction hole 16 is that when avoiding piston 2 to rise, lubricating grease 5 flows backwards and reduces the resistance in piston 2 uphill process, and piston 2 is vertically down moved into lubricating grease container 1, promotes lubricating grease 5 to bottom offset, described worm reduction gear 7 is bolted on control assembly support 14, control assembly support is fixed by bolts on diaphragm capsule base 22, motor 8 provides power supply by electric-controlled parts 17 to motor 8, the elevating screw 6 on worm reduction gear 7 is driven down to move when motor 8 operates, elevating screw 6 drives piston 2 to promote lubricating grease 5 to bottom offset, lubricating grease 5 smaller volume, lubricating grease 5 is by entering in diaphragm capsule 4 communicating pipe 18, now, lubricating grease 5 contacts with the alloy wire bar base 13 in diaphragm capsule 4, thus reach the object that alloy wire rod bar base 13 carries out good lubrication, the stroke that piston 2 is elevated displacement is controlled by the appliance component in electric-controlled parts 17, lubricating grease 5 moves down the size of flow, piston 2 traveling time interval, set by production actual demand, the setting of thalline parameter, realized by electric-controlled parts 17.
Alloy wire bar base drawing mould continuous lubrication device of the present invention, continuous grease up in diaphragm capsule can be realized, remove manual operation from, improve filling efficiency, the phenomenon such as simultaneously solve burn failure in alloy wire bar base drawing production process, bar base scratches draw bead, fracture, rough surface are rough.Structure of the present invention, be applicable to the huge wire-drawing equipment of wire rod processing industry, device of the present invention is used to simplify work flow, remove manual operation from, solve the wire quality brought because of human assistance lubrication in wire rod bar base drawing process unstable, mould loss is large, and the problems such as production cost is higher, for the follow-up deep processing of wire rod provides quality assurance.
Above by reference to the accompanying drawings to invention has been exemplary description; the concrete realization of obvious the present invention is not subject to the restrictions described above; as long as have employed the various improvement that method of the present invention is conceived and technical scheme is carried out; or design of the present invention and technical scheme directly applied to other occasions, all in protection scope of the present invention without to improve.

Claims (6)

1. an alloy wire bar base drawing mould continuous lubrication device, described continuous lubrication device comprises lubricating grease container (1), the piston (2) coordinated with lubricating grease container (1), described piston (2) is connected with the control assembly (3) of control piston (2) stretching motion in lubricating grease container (1), described lubricating coupler container (1) is communicated with the diaphragm capsule (4) of bar base drawing mould, described diaphragm capsule (4) is hollow structure, diaphragm capsule (4) and the interior all filling lubricating grease (5) of lubricating grease container (1);
It is characterized in that: the bottom of described lubricating grease container (1) is bolted on diaphragm capsule base (22), the port of lubricating grease container (1) is set to bell mouth shape structure, elevating screw (6) is placed through the structure that screw mandrel cover (20) covers, side suit oil-resistant seal ring (24) of disk (15).
2. alloy wire bar base drawing mould continuous lubrication device according to claim 1, it is characterized in that: described control assembly (3) is arranged on control assembly support (14), control assembly (3) comprises elevating screw (6), the worm speed reducer (7) that elevating screw (6) one end is elevated with control elevating screw (6) is connected, elevating screw (6) other end is connected with piston (2), worm speed reducer (7) is connected with the motor (8) controlling worm speed reducer (7), motor (8) is connected with electric-controlled parts (17).
3. alloy wire bar base drawing mould continuous lubrication device according to claim 1 and 2, it is characterized in that: described lubricating grease container (1) is set to be positioned at the structure immediately below piston (2), described piston (2) end is connected with disk (15), described disk (15) is set to the structure of closing with lubricating grease container (1) inner diameter shape and matching size, piston (2) is arranged multiple suction hole (16).
4. alloy wire bar base drawing mould continuous lubrication device according to claim 3, it is characterized in that: described lubricating grease container (1) bottom position, by communicating pipe (18) and diaphragm capsule (4) UNICOM, extends to diaphragm capsule (4) inner one end communicating pipe (18) and is set to the structure that port (19) is upturned.
5. alloy wire bar base drawing mould continuous lubrication device according to claim 4, it is characterized in that: the square box shape structure that described diaphragm capsule (4) is hollow, diaphragm capsule (4) two ends arrange wire drawing die cover (9) and seal wire die sleeve (10) respectively, in wire drawing die cover (9) and seal wire die sleeve (10), wire drawing die (11) and thread guiding die (12) are set respectively, alloy wire bar base (13) is set to enter diaphragm capsule (4) from thread guiding die (12), structure beyond again from wire drawing die (11) outlet to diaphragm capsule (4), described diaphragm capsule (4) is fixedly mounted on diaphragm capsule base (22).
6. alloy wire bar base drawing mould continuous lubrication device according to claim 5, it is characterized in that: described diaphragm capsule (4) above arranges the two pieces of upper cover plates (21) that can dismantle, described seal wire die sleeve (10) and thread guiding die (12) are welded on the lateral surface of diaphragm capsule (4), and wire drawing die cover (9) and wire drawing die (11) are welded on the medial surface of diaphragm capsule (4).
CN201210195391.8A 2012-06-14 2012-06-14 Continuous lubrication device for alloy wire rod blank drawing die Expired - Fee Related CN102728638B (en)

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Application Number Priority Date Filing Date Title
CN201210195391.8A CN102728638B (en) 2012-06-14 2012-06-14 Continuous lubrication device for alloy wire rod blank drawing die

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Application Number Priority Date Filing Date Title
CN201210195391.8A CN102728638B (en) 2012-06-14 2012-06-14 Continuous lubrication device for alloy wire rod blank drawing die

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CN102728638B true CN102728638B (en) 2015-01-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105351719A (en) * 2015-12-02 2016-02-24 芜湖楚江合金铜材有限公司 Automatic and high-efficient lubrication equipment for copper alloy wires

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3542293A1 (en) * 1984-12-17 1986-06-19 NPSP po chidroplastična obrabotka na metalite, Gabrovo WIRE DRAWING DEVICE
JP2002120012A (en) * 2000-10-13 2002-04-23 Masao Murakawa Method and device for drawing weldable material such as titanium wire
CN2679467Y (en) * 2004-03-05 2005-02-16 蔡永林 Verticle electric lub pump
CN102294374A (en) * 2011-06-29 2011-12-28 无锡市常欣机电科技有限公司 Wire drawing machine rotating die box
CN202263788U (en) * 2011-09-19 2012-06-06 芜湖楚江合金铜材有限公司 Alloy rod blank peeling device

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5156759A (en) * 1974-11-15 1976-05-18 Hitachi Metals Ltd Onkanhikinukihoho oyobi sochi
CN201715218U (en) * 2010-04-28 2011-01-19 徐州中部矿山设备有限公司 Electric grease injection machine for greasing bearing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3542293A1 (en) * 1984-12-17 1986-06-19 NPSP po chidroplastična obrabotka na metalite, Gabrovo WIRE DRAWING DEVICE
JP2002120012A (en) * 2000-10-13 2002-04-23 Masao Murakawa Method and device for drawing weldable material such as titanium wire
CN2679467Y (en) * 2004-03-05 2005-02-16 蔡永林 Verticle electric lub pump
CN102294374A (en) * 2011-06-29 2011-12-28 无锡市常欣机电科技有限公司 Wire drawing machine rotating die box
CN202263788U (en) * 2011-09-19 2012-06-06 芜湖楚江合金铜材有限公司 Alloy rod blank peeling device

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