CN102725063A - Titania-containing extrudate - Google Patents

Titania-containing extrudate Download PDF

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Publication number
CN102725063A
CN102725063A CN2010800578488A CN201080057848A CN102725063A CN 102725063 A CN102725063 A CN 102725063A CN 2010800578488 A CN2010800578488 A CN 2010800578488A CN 201080057848 A CN201080057848 A CN 201080057848A CN 102725063 A CN102725063 A CN 102725063A
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CN
China
Prior art keywords
extrudate
alkyl cellulose
titanium dioxide
cellulose
hydroxy alkyl
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2010800578488A
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Chinese (zh)
Inventor
D·T·谢
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Lyondell Chemical Technology LP
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Lyondell Chemical Technology LP
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Filing date
Publication date
Priority claimed from US12/653,563 external-priority patent/US8329611B2/en
Priority claimed from US12/653,592 external-priority patent/US8273682B2/en
Application filed by Lyondell Chemical Technology LP filed Critical Lyondell Chemical Technology LP
Publication of CN102725063A publication Critical patent/CN102725063A/en
Pending legal-status Critical Current

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Abstract

An extrudate comprising titania, a carboxyalkyl cellulose, and a hydroxyalkyl cellulose is disclosed. The extrudates have a smooth outer surface when they exit the extruder. The extrusion processibility is improved.

Description

The extrudate that contains titanium dioxide
Technical field
The present invention relates to a kind of extrudate that comprises titanium dioxide, carboxyl alkyl cellulose and hydroxy alkyl cellulose.
Background of invention
Titanium dioxide (titania) (or titanium dioxide (titanium dioxide)) is well-known white inorganic pigment.Except as the pigment, titanium dioxide also has other purposes.For example, titanium dioxide useful as catalysts or catalyst carrier (Stiles, A.B., " Supports Other Than Alumina, " Catalyst Supports and Supported Catalysts(1987) Butterworths Publishers, pp.57-85).Commercial, titanium dioxide is produced with the form of fine powder.When titanium dioxide is used as catalyst or catalyst carrier, often need make it be configured as particle, for example sphere, sheet shape, extrudate or the like.Although on the preparation method of development titanium dioxide extrudate, make many effort, because its machinability method far short of what is expected is inappropriate for and commercially produces.Therefore, need to continue the new method of development and preparation titanium dioxide extrudate, in particular as catalyst carrier (referring to the common pending application file number 01-2768A [still unallocated sequence number] that for example submitted on December 16th, 2009).
Summary of the invention
The present invention is a kind of extrudate that comprises titanium dioxide, carboxyl alkyl cellulose and hydroxy alkyl cellulose; The preparation method of said extrudate comprises that (a) mixes titanium dioxide, carboxyl alkyl cellulose and hydroxy alkyl cellulose to form material group (dough); And (b) said material group is extruded with the preparation extrudate.This method has the machinability of improvement and prepares the extrudate with smooth outer surface.
Detailed Description Of The Invention
The present invention is a kind of extrudate that comprises titanium dioxide.The titanium dioxide that is fit to can be rutile, anatase, brockite or its mixture.Titanium dioxide can prepare through chloridising, sulfate process, hydro-thermal method or titanium tetrachloride flame hydrolysis.The example of suitable titanium dioxide comprises TiONA
Figure BPA00001584232600011
DT-51, DT-52, DT-51D, DT-40 and the DT-20 of Millennium Inorganic Chemicals company.
Extrudate comprises carboxyl alkyl cellulose.Shown in scheme I, cellulose is to have formula (C 6H 10O 5) nOrganic compound, the polysaccharide that a kind of linear chain by β-1,4 connecting key is formed, n=50-20 wherein, 000.Cellulose is the constituent of green plants primary cell wall.Cellulose can be transformed into many derivatives.
Figure BPA00001584232600021
Scheme I
Carboxyl alkyl cellulose is a kind of cellulose derivative, and shown in scheme II, its carboxyalkyl that has is connected with some hydroxyls of the glucopyranose monomer that constitutes cellulose skeleton, wherein R=H, carboxyalkyl, m=50-20000.Often use its sodium salt, carboxyl alkyl cellulose sodium.The functional characteristic of carboxyl alkyl cellulose depends on the substitution value (promptly having how many hydroxyls to participate in substitution reaction) of cellulosic structure and the chain length and the substituent concentration class of cellulose skeleton.The average of the substituted hydroxyl of every glucose unit is called substitution value (DS) in cellulose derivative.Replacement can be provided as 3 DS fully.Preferably, use carboxymethyl cellulose.Preferred carboxymethyl cellulose have 0.5-0.9 substitution value (D.B.Braun and M.R.Rosen, Rheology is repaiied Positive handbook (Rheology Modifiers Handbook): Actual use and use (Practical Use and Applications) (2000) William Andrew Publishing, the 109-131 page or leaf).Known carboxymethyl cellulose is as extrusion aid (extrusion aids) (United States Patent(USP) No. 5,884,138 and 6,709,570; The open No.2008/0146721 of U.S. Patent application).
Figure BPA00001584232600022
Scheme II
Extrudate also comprises hydroxy alkyl cellulose.Hydroxy alkyl cellulose is a cellulose derivative, and wherein some hydroxyls in the glucose unit that repeats are by hydroxyalkylation.Some hydroxyls in the hydroxy alkyl cellulose also can be by alkylation.Shown in the typical structure of hydroxy alkyl cellulose such as the scheme II, wherein R=H, alkyl, hydroxyalkyl, m=50-20,000.Preferably, hydroxyalkyl is selected from 2-ethoxy, 2-hydroxypropyl and their mixture.More preferably, hydroxy alkyl cellulose is by alkylation.Most preferably, hydroxy alkyl cellulose is selected from 2-HEMC, 2-hydroxypropyl methylcellulose and their mixture.Preferably, the methyl substituted degree is 1-2, more preferably 1.5-1.8; 2-ethoxy or 2-hydroxypropyl molar substitution are 0.1-0.3.The preferred METHOCEL that uses Dow Chemical (DOW Chemical) company TMK4M cellulose derivative, the methyl substituted degree that it has are 1.4, the hydroxypropyl molar substitution is 0.21.Known hydroxy alkyl cellulose is as extrusion aid (United States Patent(USP) No. 5884138,6316383 and 6709570).
Extrudate can comprise other inorganic oxide except that titanium dioxide, for example silica, aluminium oxide, zirconia, magnesia, silica-alumina, silica-magnesia, zeolite, clay etc. and composition thereof.The silica that is fit to comprises for example silica gel, precipitated silica and fumed silica.The weight ratio of other inorganic matter oxide and titanium dioxide is more preferably less than 20: 80 preferably less than 50: 50, most preferably less than 10: 90.
The weight ratio of carboxyl alkyl cellulose and titanium dioxide is preferably 0.2: 100-5: 100, more preferably 0.5: 100-4: 100, most preferably 1: 100-3: 100.The weight ratio of hydroxy alkyl cellulose and titanium dioxide is preferably 0.1: 100-2.5: 100, more preferably 0.2: 100-2: 100, most preferably 0.5: 100-1: 100.Carboxyl alkyl cellulose and hydroxy alkyl cellulose weight ratio are preferably 5: 1-1: 2, more preferably 3: 1-1: 1.
In order to prepare extrudate, titanium dioxide, carboxyl alkyl cellulose and hydroxy alkyl cellulose are processed well-mixed material group.If be necessary, can use solvent.The solvent that is fit to comprises water, alcohol, ether, ester, acid amides, aromatic compound, halogenated compound etc. and composition thereof.Preferred solvent is water, pure and mild their mixture.Suitable alcohol comprises methyl alcohol, ethanol, isopropyl alcohol, the tert-butyl alcohol and phenmethylol.
TiO 2 sol can be as the titanium dioxide source.TiO 2 sol is the soliquid of titanium dioxide granule in liquid.Can be through the titanium dioxide precursor hydrolysis be prepared TiO 2 sol.Suitable titanium dioxide precursor comprises titanium salt, titanium halide, titanium alkoxide, titanium oxyhalide etc.
Extrudate of the present invention makes through extruding, and its process is to push material group to make it pass mould or aperture (orifice) to produce the long materials of constant cross-section.Extrude and generally be used for processing plastic or food, and be used to form adsorbent, catalyst or catalyst carrier.Can use the extruder of any routine." particle diameter enlarges (Particle Size Enlargement), " The powder technology handbook (Handbook of Powder Technology), among vol.1 (1980) pp.112-22 a kind of suitable screw-type extruder has been described.
Carboxyl alkyl cellulose and hydroxy alkyl cellulose use as extrusion aid.Extrusion aid helps to mix, grind and extrude operation, and can improve the machinery and/or the physical property of extrudate, like crushing strength, surface area, hole dimension or pore volume.The extrudate that contains titanium dioxide, carboxyl alkyl cellulose and hydroxy alkyl cellulose has smooth outer surface.When by moulding, drying and calcining, they are not easy to stick to each other, and are fit to large-scale production.In addition, the combination of carboxyl alkyl cellulose and hydroxy alkyl cellulose (feathering) minimizes " emergence ".Term " emergence " is meant that extrudate is not to have smooth outer surface, but crackle occurs on its surface, the flakelet of extrudate or " feather (feather) " and surface isolation." emergence " not only causes the loss of utility, but also is easy to damage the physical strength of extrudate.
Extrudate can comprise other extrusion aid, for example comprises alkylamine, carboxylic acid, alkyl ammonium compound, amino alcohol, starch, polyacrylate, polymethacrylates, gathers (vinyl alcohol), gathers (vinyl pyrrolidone), gathers (amino acid), polyethers, gathers (oxolane), metal carboxylate etc. and composition thereof.Preferably gathering (alkylene oxide) is the copolymer that gathers (oxirane), gathers (expoxy propane) or oxirane and expoxy propane.Usually remove organic extrusion aid through calcining.
Extrudate carries out drying usually after moulding.Most of solvent (for example greater than 90%) is generally removed in drying process from extrudate.Said drying process can be carried out in 30-200 ℃ under atmospheric pressure or vacuum.Said drying can be carried out in air or inert atmosphere.Sometimes the preferred baking temperature that slowly improves makes extrudate not by cracking or damage.
The present invention includes the calcining extrudate.Preferably, in oxygen-containing gas, calcine the organic substance (for example residual solvent and extrusion aid) that is included in the extrudate to burn.Calcining can be at 400-1000 ℃, more preferably 450-800 ℃, most preferably carries out under 650-750 ℃.Sometimes, in inert gas (for example nitrogen, helium), extrudate is initially calcined will be included in the organic compound thermal decomposition in this extrudate, it is favourable in oxygen-containing gas, burning organic substance then.Usually, the burnt extrudate after the calcining contains the carbon that is less than 0.5wt%.Preferably, it contains the carbon that is less than 0.1wt%.
The present invention comprises the preparation method of extrudate in addition, and this method comprises that (a) mixes titanium dioxide, carboxyl alkyl cellulose and hydroxy alkyl cellulose to form material group; (b) said material group is extruded with the preparation extrudate.Describe said method in the chapters and sections in front in detail.
Embodiment 1
In Chinese mugwort formula blender (Eirich mixer) with D-T51 titanium dioxide (2500g), a kind of high-purity WALOCEL TMThe sodium carboxymethylcellulose of C (Dow Chemical, 52.5g), gather (oxirane) (MW=100,000,35g) with 2-hydroxypropyl cellulose (METHOCEL TMK4M 25g) mixed 5 minutes.With water (1005g), water-based ammonium hydroxide (14.8M, 100g) and phenmethylol (17.5g) join in this mixer.They were mixed 5 minutes under " low " speed is set, under " height " speed is set, mixed 10 minutes then.The material group that produces is placed in the hopper of 2 inches extruders of Bonnot, and said extruder has been equipped with the die face (Bonnot company) of 1/8 inch of one 25 hole dia.Speed with about 0.25 kg/min is extruded.The extrudate that makes has smooth outer surface, and it is minimum to stick to each other.Almost do not observe emergence.
Extrudate is piled up 1 inch thickness on collection tray, and in air in 80 ℃ dry 12 hours down, in air, calcine then.Calcining heat is elevated to 500 ℃ with 2 ℃/minute speed from room temperature, keeps 2 hours at 500 ℃, is elevated to 700 ℃ with 10 ℃/minute speed from 500 ℃, keeps 3 hours at 700 ℃, reduces to room temperature then.
Some physical properties of burnt titanium dioxide extrudate are listed in table 1.Adopt Chatillon crushing strength analyzer (DPP 50 types) to measure the crushing strength of burnt titanium dioxide extrudate.Average so that report value to be provided to destroying needed power in 25 measurements.Measure bulk density through the burnt extrudate of 40g being put into 100mL graduated cylinder (1 inch nominal outside diameter).Rap graduated cylinder and no longer change, should be worth then divided by quality to calculate bulk density up to apparent volume.Be filled to confirm voidage through in the 50mL of second graduated cylinder water, adding particle and rapping then until all spaces.The volume sum that water and particle occupy separately deducts the water yield that obtains, with the voidage of confirming to be occupied by water., then wet extrudate is weighed so that it passes basket, shakes to remove excessive water through mixture is toppled over, confirm total pore volume thus.The quality that will on initial 40g extrudate basis, be increased is divided by the density of the water measured value as pore volume.
Comparative Examples 2
Operation with the prescription repetition embodiment 1 shown in the table 1.This extrudate is sagging and when they drop on the collection tray, trends towards mutual adhesion when extrudate leaves the die face of extruder.
Comparative Examples 3
Operation with the prescription repetition embodiment 1 shown in the table 1.This extrudate is sagging and when they drop on the collection tray, trends towards mutual adhesion when extrudate leaves the die face of extruder.
Table 1
Embodiment 1 Comparative Examples 2 Comparative Examples 3
Prescription
Titanium dioxide (g) 2500 2500 2500
Water (g) 1005 1250 1005
Gather (oxirane) (g) 35 35 35
WALOCEL TMC cellulose (g) 52.5 52.5 52.5
Phenmethylol (g) 17.5 17.5 17.5
Ammonium hydroxide (g) 100 100 100
METHOCEL TMK4M cellulose (g) 25 0 0
Extrude machinability Good Difference Difference
The performance of calcining extrudate
Crushing strength (Ib/mm) 1.68 1.37 1.43
Surface area (m 2/g) 27.2 n/a n/a
Pore volume (mL/g) 0.32 0.30 0.30
Comparative Examples 4
Repeat the operation of embodiment 1, difference is prescription as follows: DT51 (2000g), TAMOL TM1124 dispersants (from the hydrophily polyelectrolyte copolymer of Dow Chemical, 32.6g), METHOCEL TMK4M (54.6g), lactic acid (6g), water (950g), ammonium hydroxide aqueous solution (14.8M, 70g).
Comparative Examples 5
Repeat the operation of embodiment 4; Difference is to use aluminium oxide (DISPERAL
Figure BPA00001584232600061
P2; Derive from Sasol, 20g).This extrudate is sagging and when they drop on the metal tray, trends towards mutual adhesion when extrudate leaves the die face of extruder.Burnt extrudate contains the aluminium oxide of 1wt% and the titanium dioxide of 99wt%.
Table 2
Figure BPA00001584232600062
Embodiment 6
Repeat the operation of embodiment 1, difference is prescription as follows: DT51 (300g), TAMOL TM1124 dispersants (5g), WALOCEL TMC cellulose (6g), METHOCEL TMK4M cellulose (6g), lactic acid (4.5g), water (155g) and water-based ammonium hydroxide (14.8M, 11g).Extrudate has smooth outer surface.It is minimum to observe emergence.Almost do not observe the mutual adhesion of extrudate.
Comparative Examples 7
Repeat the operation of embodiment 6, difference is to fill a prescription as shown in table 3.Slump when extrudate leaves die face.They are adhesion mutually on collection tray.
Comparative Examples 8
Repeat the operation of embodiment 6, difference is to fill a prescription as shown in table 3., extrudate do not trend towards mutual adhesion after dropping on the collection tray.Yet they look and occur having sprouted wings.
Table 3
Embodiment 6 Comparative Examples 7 Comparative Examples 8
Prescription
DT-51 titanium dioxide (g) 300 300 300
Water (g) 155 145 145
TAMOL TM1124 dispersants (g) 5 5 5
WALOCEL TMC cellulose (g) 6 0 6
Lactic acid (g) 4.5 4.5 4.5
Ammonium hydroxide (g) 11 11 11
METHOCEL TMK4M cellulose (g) 6 6 0
Extrude machinability Good Difference Difference
Embodiment 9
With NaHCO 3Powder (27 gram) slowly joins and contains Na 2PdCl 43H 2O (31.4 gram), NaAuCl 42H 2In the aqueous solution of O (11.3 gram) and water (235.4 gram).With this mixture stirring at room 10 minutes.The burnt titanium dioxide extrudate (1000 gram) that uses pipette that this spray solution is prepared in embodiment 1 is gone up and they is overturn in rotary flask.In case accomplish dipping, use heat gun that this rotary flask is heated to about 100 ℃.Under 100 ℃, impregnated extrudate was overturn 30 minutes again, before they being cooled to room temperature, in 80 ℃ baking box, placed 2 hours then.
Wash dry extrudate till not determining chloride with warm water (50-80 ℃), said mensuration is carried out through wash filtrate being mixed with the silver nitrate of 1wt% to observe sediment.After accomplishing washing, dry said catalyst anhydrates to remove under 80-100 ℃.Then with they in air in 230 ℃ the heating 3 hours, nitrogen flow down in 230 ℃ the heating 30 minutes.Before extrudate is cooled to room temperature, make it in the stream of nitrogen gas that contains 10mol% hydrogen, temperature is increased to 500 ℃ and kept 3 hours.
The aqueous solution (10 liters) washing extrudate with the potassium hydroxide that contains 10wt% potassium acetate and 1wt%.With the extrudate after the washing under nitrogen in 125 ℃ of dryings 2 hours.Obtain palladium-gold catalyst.It contains 0.93wt% palladium, 0.54wt% gold and 1.5wt% potassium.
Embodiment 10
Palladium-gold catalyst with embodiment 9 preparations in fixed bed reactors (stainless steel, 1 inch of external diameter) is used for vinyl acetate production so that it is tested.This reactor is mounted with catalyst (10g) and inertia alpha-aluminium oxide cylindrical particle (1/8 inch of diameter, surface area 4m 2/ g, pore volume 0.25mL/g, mixture 25g).Charging comprises the helium of 46.1mol%, the ethene of 33.9mol%, the acetate of 11.48mol%, the oxygen of 4.2mol% and the nitrogen of 4.2mol%.Reactor pressure be 80psig and under standard temperature and pressure (STP) the air speed with respect to catalyst volume be 3050h -1Adopt this reactor of fluidized bed sand bath cooling, and the sand bath temperature is set at 130 ℃.Flow through gas-chromatography (GC) assay products.By GC result calculate logistics between 75 to 100 hours to the oxygen conversion of vinyl acetate, oxygen selectivity, oxygen productive rate with to the ethylene selectivity of vinyl acetate, be listed in the table 4.The amount of oxygen that consumes is calculated oxygen conversion divided by the amount of oxygen that is fed into reactor.The oxygen selectivity of vinyl acetate is that the amount of oxygen that consumes in the vinyl acetate of preparation is divided by the amount of oxygen that consumes.The oxygen productive rate of vinyl acetate is an optionally product of oxygen conversion and oxygen.The ethylene selectivity of vinyl acetate is that the ethene amount that consumes in the vinyl acetate of preparation is divided by the ethene total amount that consumes.Catalyst productivity is the gram number of the vinyl acetate per hour produced of every liter of catalyst.
Table 4
Oxygen conversion (%) 63.7
The oxygen selectivity (%) of vinyl acetate 86.3
The oxygen productive rate (%) of vinyl acetate 54.9
The ethylene selectivity of vinyl acetate (%) 97.4
Catalyst productivity (gL -1·h -1) 492.2

Claims (15)

1. extrudate, it comprises titanium dioxide, carboxyl alkyl cellulose and hydroxy alkyl cellulose.
2. the extrudate of claim 1, the carboxyl alkyl cellulose of this extrudate and the weight ratio of titanium dioxide are 1: 100-3: 100.
3. the extrudate of claim 1, wherein said carboxyl alkyl cellulose is a carboxymethyl cellulose.
4. the extrudate of claim 1, the hydroxy alkyl cellulose of this extrudate and the weight ratio of titanium dioxide are 0.5: 100-1: 100.
5. the extrudate of claim 1, the carboxyl alkyl cellulose of this extrudate and the weight ratio of hydroxy alkyl cellulose are 5: 1-1: 2.
6. the extrudate of claim 1, the carboxyl alkyl cellulose of this extrudate and the weight ratio of hydroxy alkyl cellulose are 3: 1-1: 1.
7. the extrudate of claim 1, wherein said hydroxy alkyl cellulose is selected from 2-hydroxypropyl cellulose, 2-hydroxyethylcellulose and their mixture.
8. the extrudate of claim 1, wherein said hydroxy alkyl cellulose is selected from 2-hydroxypropyl methylcellulose, 2-HEMC and their mixture.
9. the extrudate of claim 1, wherein titanium dioxide accounts for 10% of said extrudate weight at least.
10. the extrudate of claim 1, this extrudate also comprises the inorganic oxide except that titanium dioxide.
11. the extrudate of claim 10, the inorganic oxide of this extrudate and the weight ratio of titanium dioxide were less than 10: 90.
12. a method for preparing extrudate, this method comprise that (a) mixes titanium dioxide, carboxyl alkyl cellulose and hydroxy alkyl cellulose to form material group; And (b) said material group is extruded with the preparation extrudate.
13. the process of claim 1 wherein that said extrudate has 3: 1-1: 1 the carboxyl alkyl cellulose and the weight ratio of hydroxy alkyl cellulose.
14. the process of claim 1 wherein that said hydroxy alkyl cellulose is selected from 2-hydroxypropyl cellulose, 2-hydroxyethylcellulose and their mixture.
15. the process of claim 1 wherein that said hydroxy alkyl cellulose is selected from 2-hydroxypropyl methylcellulose, 2-HEMC and their mixture.
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Application publication date: 20121010