CN102723465B - Preparation method of porous LiFePO4 bulk electrode for lithium ion batteries - Google Patents

Preparation method of porous LiFePO4 bulk electrode for lithium ion batteries Download PDF

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CN102723465B
CN102723465B CN201110159883.7A CN201110159883A CN102723465B CN 102723465 B CN102723465 B CN 102723465B CN 201110159883 A CN201110159883 A CN 201110159883A CN 102723465 B CN102723465 B CN 102723465B
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lifepo
bulk electrode
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lithium ion
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CN102723465A (en
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王晓辉
秦学
谢杰
周延春
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Institute of Metal Research of CAS
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Abstract

The invention, relating to the field of lithium ion batteries, belongs to a preparation technique of phosphate bulk electrodes and an accurate electrode material characterization technique, particularly discloses a preparation method of a porous LiFePO4 bulk electrode containing no adhesive and no organic solvent for lithium ion batteries. The invention is suitable for improving high capacity bulk electrodes and let the characteristics of electrode material performance be predicted accurately. The method comprises the following steps: mixing a certain amount of cathode materials with organic matter, and carrying out cold pressing into blocks; then acquiring a positive bulk electrode with a porous structure by low temperature sintering, or simultaneously uniformly coating the surface of the porous LiFePO4 particles with a layer of continuous conductive carbon film to obtain excellent conductivity. According to the invention, the problems of long and complex process of conventionally preparing LiFePO4 positive plates, need of various process equipment, and expensive adhesives and solvents for dissolving the adhesives are solved; on that basis, the problem that the use of membrane electrodes predicts the electrochemical performance of the LiFePO4 cathode materials inaccurately in conventional characterization is solved.

Description

Lithium ion battery porous LiFePO 4the preparation method of bulk electrode
Technical field
The present invention relates to field of lithium ion battery, belong to technology of preparing and the electrode material characterization technique accurately of phosphate type bulk electrode, be specially a kind of not containing the lithium ion battery porous LiFePO of any adhesive and organic solvent 4the preparation method of bulk electrode, is applicable to improve Large Copacity bulk electrode and energy accurate Characterization electrode material performance.
Background technology
Along with the continuous progress of human living standard, people increase day by day to the serious hope possessing high power capacity small size battery.Lithium battery is the battery of the performance that in the secondary chemical sources of electric energy of all commercialization uses so far, energy density is the highest, but himself capacity less than normal still can not meet the requirement of large scale equipment.Therefore, a large amount of in recent years scientific research energy is used for the electrode that research and development have high power capacity (energy) low cost.But, be subject to the electrode fabrication of traditional and complexity and coarse electrochemical Characterization means, lithium ion battery overall performance improved further and is restricted.
Lithium ion battery by positive pole, negative pole, barrier film and electrolyte four part form.For traditional electrode preparation technology, positive active material and negative electrode active material are coated in the metal forming as collector, and usually, aluminium foil is as positive collector, and Copper Foil is as negative collector.As shown in Fig. 1 (a), traditional LiFePO 4the preparation flow of positive plate comprises: mixing LiFePO 4slurrying → coating → roll-in → cutting → the drying of positive electrode, conductive agent, adhesive, obtains LiFePO 4positive plate.This technological process is complicated, and need adhesive and kinds of processes equipment, electrode manufacturing cost is high, refers to document Nature 414,359-367, described in (2001).
In laboratory, go out corresponding less thin-film electro pole piece by by the membrane electrode punch prepared by conventional preparation techniques.The amount of the active material contained by this pole piece is generally no more than 5mg/cm 2, therefore very harsh to the requirement of electronic balance.Add the thick insulating polymer glue prepared needed for electrode slurry, further difficulty is brought to accurate proportioning electrode slurry.So, the chemical property symbolized by above-mentioned conventional method and easily cause larger error.
Summary of the invention
The object of the present invention is to provide a kind of do not use organic bond and metal collector for the preparation of lithium ion battery porous LiFePO 4the method of bulk electrode.The method significantly improves the chemical property of bulk electrode, shortens conventional process flow, solves conventional preparation LiFePO 4the technique of positive plate redundant and complicated, needs the problem of the solvent of plurality of devices and expensive adhesive and dissolved adhesive.Further, the amount of contained in unit volume active material gets a promotion greatly.Therefore, can the chemical property of more accurate exosyndrome material intrinsic.
Technical scheme of the present invention is:
As shown in Fig. 1 (b), the present invention is by Homogeneous phase mixing LiFePO 4after organic substance, then make it shaping by the method for cold moudling.Low-temperature sintering, makes LiFePO 4positive electrode and LiFePO 4particle is connected to each other and forms loose structure simultaneously, or will form the LiFePO of loose structure again 4particle surface obtains porous, electrically conductive LiFePO by the even coated one deck conductive carbon film of the method for chemical vapour deposition (CVD) 4bulk electrode.Its concrete steps are as follows:
(1) electrode material LiFePO is synthesized 4powder, mixed uniformly with organic substance pore creating material by powder subsequently, organic substance accounts for the 0wt%-90wt% (being preferably 30wt%-60wt%) of mixture gross mass, by the dried powder cold moudling in a mold mixed, cold pressing pressure 1-500MPa, colds pressing time 1-6000 second.
Synthesize electrode material LiFePO 4the process of powder is routine techniques, refers to document Nature 414,359-367, (2001).
(2) block of forming is put into the flat-temperature zone of tube furnace, protective gas is passed into after discharging furnace air subsequently, then within after being warming up to design temperature 200-400 DEG C constant temperature 10-60 minute, carry out drainage sunk well and form loose structure, the technical parameter of loose structure: porosity 10%-99% (being preferably 50-90%), there is macroporous structure, central hole structure and microcellular structure, the volume fraction of the whole pore volumes shared by macroporous structure is 1%-99% (being preferably 30-60%), the volume fraction of the whole pore volumes shared by central hole structure is 1%-99% (being preferably 30-60%), all the other are microcellular structure, 50nm-500 μm, macroporous structure aperture (macroporous structure aperture is not containing 50nm), central hole structure aperture 2-50nm, microcellular structure aperture is less than 2nm.After temperature rises to 500-800 DEG C subsequently, within constant temperature 10-180 minute, carry out sintering processes.
Or pass into carbon-source gas again and carry out chemical vapour deposition (CVD), to form the LiFePO of loose structure 4the even coated one deck conductive carbon of particle surface obtains porous, electrically conductive LiFePO 4bulk electrode, the thickness of conductive carbon is: 1-100nm.
The parameter of chemical vapour deposition (CVD) is as follows:
Carbon source gas volumetric percentage is 1-20%, chemical vapour deposition (CVD) temperature 500-800 DEG C, sedimentation time 10 minutes-3 hours; Post-depositional sample naturally cools to room temperature with stove, takes out and obtains porous, electrically conductive LiFePO 4bulk electrode.
In the present invention, organic substance is the one or more kinds of mixtures of citric acid, melamine, saccharomycete, glucose, sucrose, maltose.
In the present invention, the LiFePO used 4particle diameter be 10nm-100 μm.
In the present invention, described tube furnace is horizontal type stove or shaft (tower) furnace.
In the present invention, the mode of described discharge furnace air and water vapour is for vacuumizing or using inert gas purge.
In the present invention, step (2) described carbon-source gas is acetylene or propylene.
In the present invention, described protective gas is one of nitrogen, argon gas, or the mist of one of nitrogen, argon gas and hydrogen, and the volume ratio of nitrogen or argon gas and hydrogen is 1: (10-0).
Advantage of the present invention is:
1, first the present invention prepares electrode material, subsequently by electrode material and quantity of organic Homogeneous phase mixing, then by the method for cold moudling by its briquet.Subsequently by the loose structure block that the block pressed obtains containing a large amount of electrode material powder by low sintering method, or simultaneously by the method for chemical vapour deposition (CVD) by the LiFePO of loose structure 4the conductive carbon film of particle surface coated one deck uniformly continous obtains the more excellent bulk electrode of conductivity.Bulk electrode prepared by the present invention, only containing a large amount of active materials and a small amount of conductive agent, therefore can be avoided in experimentation owing to measuring the experimental error that balance inaccuracy is brought.
2, the inventive method does not use organic binder bond, without the need to the solvent of dissolved adhesive, and without the need to using metal collector, therefore greatly can save cost.
3, present invention process process and simple, simplifies the manufacture process of electrode, therefore reduce further the manufacturing cost of electrode.
4, the inventive method can use nano-electrode material to prepare bulk electrode containing different size pore structure, therefore significantly can improve the chemical property of bulk electrode.
5, the electrode that prepared by the present invention does not use organic bond, and specific discharge capacity comparatively traditional preparation methods is high.And prepared bulk electrode tool high power capacity, the features such as high-energy-density.
6, by the porous blocks electrode prepared by the inventive method, after the circulation of electrochemistry several times, electrolyte can completely and active contacts, and therefore drawn chemical property is accurate.
In a word, the bulk electrode good conductivity adopting the method to prepare, in unit volume electrode charge/discharge capacity and specific capacity is high, preparation technology simple, bulk electrode low cost of manufacture, and considerably improve the chemical property of bulk electrode and shorten the preparation flow of traditional handicraft, solving conventional preparation LiFePO 4the operation of positive plate redundant and complicated, needs the problem of the solvent of kinds of processes equipment and expensive adhesive and dissolved adhesive.On this basis, solve tradition and characterize use membrane electrode to characterize LiFePO 4the coarse problem of positive electrode chemical property.
Accompanying drawing explanation
Fig. 1 is that the present invention compares with conventional process flow.Wherein, (a) is conventional process flow; B () is present invention process flow process.
Fig. 2 is porous, electrically conductive LiFePO in embodiment 1 4the stereoscan photograph of bulk electrode, display bulk electrode is cellular and even pore distribution.
The porous, electrically conductive LiFePO that Fig. 3 obtains for embodiment 1 4the transmission photo of positive pole block.
Fig. 4 is that the bulk electrode of embodiment 1 is carried out: (a) nitrogen adsorption desorption curve and (b) Mercury injection.
The battery that assembles of the bulk electrode that Fig. 5 is embodiment 1 is under different cycle-index: (a) Nyquist schemes and the graph of a relation of bearing two/first power of (b) impedance and frequency.
Fig. 6 is the bulk electrode chemical property of embodiment 1: (a) charging and discharging curve under different current status and (b) cycle performance.
Fig. 7 is the bulk electrode chemical property of embodiment 2: (a) charging and discharging curve under different current status and (b) cycle performance.
Fig. 8 is the bulk electrode chemical property of embodiment 3: (a) charging and discharging curve under different current status and (b) cycle performance.
Fig. 9 (a)-(b) is the stereoscan photograph of block in embodiment 4, shows the bulk electrode gone out synthesized by the method by embodiment 4 and presents a fairly large number of mesopore (a) and macroporous structure (b).
Figure 10 is the chemical property of bulk electrode in embodiment 4: (a) charging and discharging curve under different current status and (b) cycle performance.
Embodiment
Embodiment 1:
Choose 6.69g Lithium hydroxide monohydrate, be dissolved in 30mL water.To be dissolved complete after, add 4mL phosphoric acid (concentration is 85wt%) to it, now generate Li 3pO 4suspension-turbid liquid.After question response completes, add 0.225g ascorbic acid and 14.6g ferrous sulfate heptahydrate to it, the blue slurry of final formation.In mixture, introduce 20mL polyethylene glycol (200) more subsequently, make polyethylene glycol (200) remain 2: 4 with the volume ratio of water.Blue slurry is transferred to rapidly in sealed reactor 180 DEG C of hydro-thermal reactions 1 hour.Then be separated, obtain single-phase LiFePO 4; In the present embodiment, LiFePO 4the particle diameter of powder is 50-500nm.
Get dried LiFePO 4powder 2g, with 1g citric acid Homogeneous phase mixing in grinding.Subsequently by the dried powder mixed by be placed on Φ 8mm mould in cold moudling, pressure of colding pressing is 100MPa, and the time of colding pressing is 30 seconds.Block after shaping is placed into the flat-temperature zone of tube furnace, then half an hour (vacuum degree reaches about 10Pa) is vacuumized, after discharging the air in stove, pass into the mist of high-purity argon gas (bulk purity >=99.999%) and hydrogen again, the volume ratio of argon gas and hydrogen is 1: 0.03, after being warming up to 350 DEG C, constant temperature carries out drainage sunk well in 1 hour, the water that citric acid pyrolysis is gone out fully is discharged, form loose structure simultaneously, the technical parameter of loose structure: porosity 58.8%, there is macroporous structure, central hole structure and microcellular structure, the volume fraction of the whole pore volumes shared by macroporous structure is 41%, the volume fraction of the whole pore volumes shared by central hole structure is 42%, all the other are microcellular structure, macroporous structure aperture 90nm-3 μm, central hole structure aperture 2-50nm, microcellular structure aperture is less than 2nm.After end temperature rises to 700 DEG C, constant temperature carries out sintering processes in 30 minutes, RESEARCH OF PYROCARBON can be made to have more excellent electrical conductance simultaneously.Pass into acetylene gas subsequently, and continue insulation 30 minutes at 700 DEG C, carry out the process of bag carbon.After temperature retention time terminates, sample cools to room temperature with the furnace, takes out and obtains porous, electrically conductive LiFePO 4bulk electrode (Fig. 2).
The quality of this bulk electrode and volume for not reach ~ 52.7mg and ~ 50mm 3.And form the active material particle sintered bond each other of this bulk electrode, and have ~ homogeneous continuously the conductive carbon film (Fig. 3) of 3nm.By to LiFePO 4bulk electrode carries out absorption attaching and Mercury injection, draws LiFePO 4there is macropore and central hole structure in bulk electrode, and porous nickel is distributed in bulk electrode (Fig. 4).Make positive pole with this bulk electrode, use lithium metal as battery cathode, be assembled into 2032 button cells, after different recurrent state, ac resistance analysis is carried out to this battery.Result shows (Fig. 5) after primary electrochemical circulation, is no matter lithium ion diffusion coefficient or the electronic conductance of electrode are obtained for obvious lifting, but the then change that circulates again is little.Represent that the bulk electrode by going out synthesized by the method can be able to make electrolyte infiltrate into electrode interior completely by once circulating.By this battery constant current charge-discharge under 0.443mA electric current, this porous, electrically conductive LiFePO 4bulk electrode has good charge and discharge platform, and (Fig. 6 a).Discharge capacity is up to 8.22mAh first, is more than 100 times that conventional method prepares the battery capacity measured by pole piece.And specific capacity also reaches the 158mAh/g close to theoretical capacity.Illustrate, according to the electrode prepared by this method, there is high capacity and specific capacity, and measured data are accurate.Along with electric current be increased to 0.886mA time, the discharge capacity first of this bulk electrode is reach 7.97mAh, and specific capacity also reaches 153mAh/g.Fig. 6 b is the chemical property of this bulk electrode under different current status.As seen from the figure, this electric bulk electrode shows good electrochemistry cycle performance under the current status of 0.443mA and 0.886mA.
Embodiment 2:
Difference from Example 1 is, synthesis LiFePO 4polyethylene glycol (200) is not added in process.But using water as reaction medium completely, the amount of water used is 60mL.Other conditions are all same as embodiment 1, in the present embodiment, and porosity 61%, there is macroporous structure, central hole structure and microcellular structure, the volume fraction of the whole pore volumes shared by macroporous structure is 46%, and the volume fraction of the whole pore volumes shared by central hole structure is 43%, and all the other are microcellular structure; Macroporous structure aperture 90nm-5 μm, central hole structure aperture 2-50nm, microcellular structure aperture is less than 2nm.
From Fig. 7 a, under 0.425mA constant current charge-discharge condition, this discharge capacity of the cell is up to 7.24mAh, and specific capacity also reaches 144mAh/g.Illustrate, according to the electrode prepared by this method, there is high capacity and specific capacity, and measured data are accurate.Along with electric current be increased to 0.851mA time, the discharge capacity first of this bulk electrode still reaches 6.91mAh, and specific capacity also reaches 138mAh/g.This battery decays (Fig. 7 b) without obvious after experienced by 20 circulations.Embody, by the bulk electrode prepared by the method, there is good cycle performance.
Embodiment 3
Difference from Example 1 is, synthesis LiFePO 4in process to add the amount of polyethylene glycol (200) different.
Polyethylene glycol: the volume ratio of water is 1: 1, and other conditions are all same as embodiment 1.In the present embodiment, porosity 56.5%, has macroporous structure, central hole structure and microcellular structure, and the volume fraction of the whole pore volumes shared by macroporous structure is 39%, and the volume fraction of the whole pore volumes shared by central hole structure is 46%, and all the other are microcellular structure; Macroporous structure aperture 80nm-2 μm, central hole structure aperture 2-50nm, microcellular structure aperture is less than 2nm.
From Fig. 8 a, under 0.425mA constant current charge-discharge condition, this discharge capacity of the cell is up to 7.36mAh, and specific capacity also reaches 147mAh/g.Illustrate, according to the electrode prepared by this method, there is high capacity and specific capacity, and measured data are accurate.Along with electric current be increased to 0.851mA time, the discharge capacity first of this bulk electrode still reaches 7.25mAh, and specific capacity also reaches 145mAh/g.This battery decays (Fig. 8 b) without obvious after experienced by 20 circulations.
Embodiment 4
Difference from Example 1 is, the pore creating material added is melamine.
Other conditions are all same as embodiment 1.In the present embodiment, the technical parameter of loose structure: porosity 68.1%, has macroporous structure, central hole structure and microcellular structure, and the volume fraction of the whole pore volumes shared by macroporous structure is 47%, the volume fraction of the whole pore volumes shared by central hole structure is 45%, and all the other are microcellular structure; Macroporous structure aperture 50nm-10 μm, central hole structure aperture 2-50nm, microcellular structure aperture is less than 2nm.
As shown in Figure 9, by selecting melamine to be pore creating material, macroporous structure can be produced in bulk electrode.From Figure 10 a, under 0.432mA and 0.863mA constant current charge-discharge condition, this discharge capacity of the cell is up to 8.28mAh, and specific capacity also reaches 163mAh/g.Illustrate, according to the electrode prepared by this method, there is high capacity and specific capacity, and measured data are accurate.Along with electric current be increased to 1.725mA time, the discharge capacity first of this bulk electrode still reaches 7.41mAh, and specific capacity also reaches 146mAh/g.This battery decays (Figure 10 b) without obvious after experienced by 15 circulations.This example explanation, compared with citric acid, by using melamine to contain the pore structure compared with horn of plenty as the bulk electrode prepared by pore creating material, therefore make electrolyte enter the inside of bulk electrode smoothly, thus improve the charge-discharge magnification performance of bulk electrode further.
Embodiment result shows, the present invention can prepare porous, electrically conductive LiFePO when not using the solvent of any adhesive, dissolved adhesive and collector 4bulk electrode.Adopt the bulk electrode good conductivity prepared of the method, density is high, and the charge/discharge capacity of bulk electrode and specific capacity high.Present invention process is simple, the low cost of manufacture of bulk electrode, and the preparation flow shortening traditional handicraft greatly, solves conventional preparation LiFePO 4the technique of positive plate redundant and complicated, need kinds of processes equipment and expensive adhesive, the solvent of dissolved adhesive and the problem of collector.And there is in its unit volume the feature of the amount of high active material, making it when characterizing the chemical property of electrode material, have and very accurately wait various features.

Claims (8)

1. a lithium ion battery porous LiFePO 4the preparation method of bulk electrode, is characterized in that, by Homogeneous phase mixing LiFePO 4after organic substance, then make it shaping by the method for cold moudling; Low-temperature sintering, makes LiFePO 4positive electrode and LiFePO 4particle is connected to each other and forms loose structure simultaneously, then will form the LiFePO of loose structure 4particle surface obtains porous, electrically conductive LiFePO by the even coated one deck conductive carbon film of the method for chemical vapour deposition (CVD) 4bulk electrode, its concrete steps are as follows:
(1) electrode material LiFePO is synthesized 4powder, LiFePO 4the particle diameter of powder is 50-500 nm; Mixed uniformly with organic substance pore creating material by powder subsequently, organic substance accounts for 30 wt%-60 wt% of mixture gross mass, by the dried powder cold moudling in a mold mixed;
Described organic substance is melamine;
(2) block of forming is put into the flat-temperature zone of tube furnace, pass into protective gas after discharging furnace air subsequently, within after being then warming up to design temperature 200-400 DEG C constant temperature 10-60 minute, carry out drainage sunk well and form loose structure; After temperature rises to 500-800 DEG C subsequently, within constant temperature 10-180 minute, carry out sintering processes;
In described step (2), the technical parameter of loose structure: porosity 10 %-99 %, there is macroporous structure, central hole structure and microcellular structure, the volume fraction of the whole pore volumes shared by macroporous structure is 1 %-99 %, the volume fraction of the whole pore volumes shared by central hole structure is 1 %-99 %, and all the other are microcellular structure; Macroporous structure aperture 50 nm-500 μm, central hole structure aperture 2-50 nm, microcellular structure aperture is less than 2 nm;
After described step (2), pass into carbon-source gas and carry out chemical vapour deposition (CVD), to form the LiFePO of loose structure 4the even coated one deck conductive carbon of particle surface obtains porous, electrically conductive LiFePO 4bulk electrode.
2. according to lithium ion battery porous LiFePO according to claim 1 4the preparation method of bulk electrode, is characterized in that: the thickness of conductive carbon is: 1-100 nm.
3. according to the lithium ion battery porous LiFePO described in claims 1 4the preparation method of bulk electrode, is characterized in that: carbon source gas volumetric percentage is 1-20 %, chemical vapour deposition (CVD) temperature 500-800 DEG C, sedimentation time 10 minutes-3 hours; Post-depositional sample naturally cools to room temperature with stove, takes out and obtains porous, electrically conductive LiFePO 4bulk electrode.
4. according to the lithium ion battery porous LiFePO described in claims 1 4the preparation method of bulk electrode, is characterized in that: carbon-source gas is acetylene or propylene.
5. according to the lithium ion battery porous LiFePO described in claims 1 4the preparation method of bulk electrode, is characterized in that: in described step (2), and tube furnace is horizontal type stove or shaft (tower) furnace.
6. according to the lithium ion battery porous LiFePO described in claims 1 4the preparation method of bulk electrode, is characterized in that: in described step (2), and the mode of furnace air and water vapour of discharging is for vacuumizing or using inert gas purge.
7. according to the lithium ion battery porous LiFePO described in claims 1 4the preparation method of bulk electrode, is characterized in that: in described step (2), and protective gas is one of nitrogen, argon gas, or the mist of one of nitrogen, argon gas and hydrogen, and the volume ratio of nitrogen or argon gas and hydrogen is 1:(10-0).
8. according to the lithium ion battery porous LiFePO described in claims 1 4the preparation method of bulk electrode, is characterized in that: in described step (1), and cold pressing pressure 1-500 MPa, colds pressing time 1-6000 second.
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