CN102720700B - The blade of axial fan and axial flow fan for air conditioner - Google Patents
The blade of axial fan and axial flow fan for air conditioner Download PDFInfo
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Abstract
本发明提供一种轴流风扇的叶片,以H%=0.80,r=80mm确定的与风扇轴线同轴的第一圆柱面截取叶片时,叶片具有满足如下参数条件的特征截面:α1=0°,α2=177.7°,β=38.6°,b=174.2,P1x=27.16,P1y=96.24,P1z=-9.65,P2x=-99.95,P2y=3.08,P2z=-83.92;在H%=0.57,r=80,H%=0.44,r=80,H%=0.36,r=80,H%=0.31,r=80确定的圆柱面分别截取叶片时上述参数值相应变化,未标注单位为mm。还提供空调用轴流风扇。通过最佳的参数匹配,提升了风扇的风量,降低了噪音,性价比提高。
The invention provides a blade of an axial flow fan. When the blade is cut by the first cylindrical surface coaxial with the fan axis determined by H%=0.80 and r=80mm, the blade has a characteristic cross section satisfying the following parameter conditions: α 1 =0 °, α 2 =177.7°, β=38.6°, b=174.2, P 1x =27.16, P 1y =96.24, P 1z =-9.65, P 2x =-99.95, P 2y =3.08, P 2z =-83.92; When H%=0.57, r=80, H%=0.44, r=80, H%=0.36, r=80, H%=0.31, r=80, the above parameter values change accordingly when the blades are intercepted on the cylindrical surface, The unmarked unit is mm. Axial fans for air conditioning are also available. Through the best parameter matching, the air volume of the fan is increased, the noise is reduced, and the cost performance is improved.
Description
技术领域 technical field
本发明属于空调技术领域,具体地说,涉及一种空调用轴流风扇的叶片及空调用轴流风扇。The invention belongs to the technical field of air conditioning, and in particular relates to a blade of an axial flow fan for air conditioning and an axial flow fan for air conditioning.
背景技术 Background technique
在空调等通风换气装置用轴流风扇的设计过程中,叶片安装角的设计直接影响叶片的气动性能,因此对风扇风量产生重要影响。而叶片径向弯曲角及前掠弯曲角不仅影响风量,对气动噪音也有重要影响。目前在风扇设计过程中往往很难达到最佳的参数匹配,导致旧翼型风扇存在风量不足、噪音偏高的问题。随着计算机技术及计算流体动力学(ComputationalFluidDynamics,简称CFD)的发展,以及其具有周期短、成本低、可以有效分析各种影响因素以及定量化流场参数等优点,使其成为叶轮机械研究和设计研发领域中的一种全新手段,可以做到在风扇设计阶段就能够较为准确地预估其气动性能和声学特性,为风扇的参数优化和结构设计提供依据,并且可以减少试验的费用和工作量,缩短研发周期,提高企业的经济效益。In the design process of axial flow fans used in ventilation and ventilation devices such as air conditioners, the design of the blade installation angle directly affects the aerodynamic performance of the blades, and therefore has an important impact on the air volume of the fan. The radial bending angle and forward-sweeping bending angle of the blade not only affect the air volume, but also have an important impact on the aerodynamic noise. At present, it is often difficult to achieve the best parameter matching in the fan design process, resulting in the problems of insufficient air volume and high noise in the old airfoil fan. With the development of computer technology and computational fluid dynamics (Computational Fluid Dynamics, referred to as CFD), and its advantages of short cycle, low cost, effective analysis of various influencing factors and quantitative flow field parameters, etc. It is a brand-new method in the field of design and development, which can accurately predict the aerodynamic performance and acoustic characteristics of the fan in the design stage, provide a basis for the parameter optimization and structural design of the fan, and reduce the cost and work of the test quantity, shorten the R&D cycle, and improve the economic benefits of the enterprise.
在对空调等通风换气设备的能效比要求越来越高的今天,现有的轴流风扇做功效率普遍偏低,不能满足高风量、高风压、低噪音的要求,迫切需要改良,以使整机性能实现新的突破,节能降噪,本发明的目的就在于此。Today, the energy efficiency ratio of ventilation equipment such as air conditioners is getting higher and higher. The efficiency of the existing axial flow fans is generally low, which cannot meet the requirements of high air volume, high air pressure, and low noise. There is an urgent need for improvement. The purpose of the present invention is to achieve a new breakthrough in the performance of the whole machine, energy saving and noise reduction.
对于开放式低压轴流风扇的设计,一般是通过设计基元级翼型,调整不同截面翼型的气流冲角、叶片的曲率、弧度、以及叶片数目等要素来提升风扇的风量和风压,降低风扇的气动噪音。目前开放式低压轴流风扇风量不足、噪音较高,迫切需要解决。For the design of open low-pressure axial flow fans, the air volume and air pressure of the fan are generally increased by designing element-level airfoils, adjusting the airflow attack angle of different cross-sectional airfoils, the curvature, radian, and number of blades, etc. Aerodynamic noise of the fan. At present, the air volume of the open low-pressure axial flow fan is insufficient and the noise is high, which urgently needs to be solved.
发明内容 Contents of the invention
本发明提供了一种轴流风扇的叶片及空调用轴流风扇,可以解决现有技术存在的叶片设计不合理导致轴流风扇的风量和风压不足、噪音较高的问题。The invention provides a blade of an axial flow fan and an axial flow fan for an air conditioner, which can solve the problems in the prior art that the air volume and pressure of the axial flow fan are insufficient and the noise is high due to unreasonable blade design.
为解决上述技术问题,一方面,本发明提供一种轴流风扇的叶片:包括多个迭合而成的特征截面,所述特征截面的轮廓型线是由内弧曲线和背弧曲线围成的封闭曲线,在以H%=0.80,r=80mm确定的与风扇轴线同轴的第一圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=0°,α2=177.7°,β=38.6°,b=174.2mm,P1x=27.16mm,P1y=96.24mm,P1z=-9.65mm,P2x=-99.95mm,P2y=3.08mm,P2z=-83.92mm;In order to solve the above-mentioned technical problems, on the one hand, the present invention provides a blade of an axial flow fan: it includes a plurality of superimposed characteristic sections, and the contour line of the characteristic sections is surrounded by an inner arc curve and a back arc curve. When the blade is intercepted by the first cylindrical surface coaxial with the fan axis determined by H%=0.80, r=80mm, the blade has a characteristic cross-section satisfying the following parameter conditions: α 1 =0°, α 2 =177.7°, β=38.6°, b=174.2mm, P 1x =27.16mm, P 1y =96.24mm, P 1z =-9.65mm, P 2x =-99.95mm, P 2y =3.08mm, P 2z =-83.92mm;
在以H%=0.57,r=80mm确定的与风扇轴线同轴的圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=3.8°,α2=162.0°,β=35.0°,b=236.0mm,P1x=25.37mm,P1y=137.68mm,P1z=8.46mm,P2x=-139.99mm,P2y=-0.27mm,P2z=-88.09mm;When the blade is cut on a cylindrical surface coaxial with the fan axis determined by H%=0.57, r=80mm, the blade has a characteristic cross-section satisfying the following parameter conditions: α 1 =3.8°, α 2 =162.0°, β=35.0°, b=236.0mm, P 1x =25.37mm, P 1y =137.68mm, P 1z =8.46mm, P 2x =-139.99mm, P 2y =-0.27mm, P 2z =-88.09mm;
在以H%=0.44,r=80mm确定的与风扇轴线同轴的圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=10.1°,α2=149.5°,β=30.3°,b=301.7mm,P1x=15.00mm,P1y=179.36mm,P1z=21.57mm,P2x=-178.86mm,P2y=-20.25mm,P2z=-95.15mm;When the blade is cut on a cylindrical surface coaxial with the fan axis determined by H%=0.44, r=80mm, the blade has a characteristic section satisfying the following parameter conditions: α 1 =10.1°, α 2 =149.5°, β=30.3°, b=301.7mm, P 1x =15.00mm, P 1y =179.36mm, P 1z =21.57mm, P 2x =-178.86mm, P 2y =-20.25mm, P 2z =-95.15mm;
在以H%=0.36,r=80mm确定的与风扇轴线同轴的圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=16.7°,α2=145.6°,β=26.5°,b=367.6mm,P1x=-4.79mm,P1y=219.95mm,P1z=30.65mm,P2x=-214.11mm,P2y=-50.57mm,P2z=-103.9mm;When the blade is cut on a cylindrical surface coaxial with the fan axis determined by H%=0.36, r=80mm, the blade has a characteristic cross-section satisfying the following parameter conditions: α 1 =16.7°, α 2 =145.6°, β=26.5°, b=367.6mm, P 1x =-4.79mm, P 1y =219.95mm, P 1z =30.65mm, P 2x =-214.11mm, P 2y =-50.57mm, P 2z =-103.9mm;
在以H%=0.31,r=80mm确定的与风扇轴线同轴的圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=24.0°,α2=142.8°,β=23.4°,b=435.2mm,P1x=-35.1mm,P1y=257.62mm,P1z=36.70mm,P2x=-242.58mm,P2y=-93.56mm,P2z=-115.2mm;When the blade is cut on a cylindrical surface coaxial with the fan axis determined by H%=0.31, r=80mm, the blade has a characteristic cross-section satisfying the following parameter conditions: α 1 =24.0°, α 2 =142.8°, β=23.4°, b=435.2mm, P 1x =-35.1mm, P 1y =257.62mm, P 1z =36.70mm, P 2x =-242.58mm, P 2y =-93.56mm, P 2z =-115.2mm;
相关参数定义如下:The relevant parameters are defined as follows:
H%:r与R的比值;H%: the ratio of r to R;
r:叶轮圆形轮毂外圆柱面半径;r: radius of the outer cylindrical surface of the impeller circular hub;
R:与轮毂内切圆柱面同心的不同圆柱面的半径为R;R: The radius of a different cylindrical surface concentric with the inscribed cylindrical surface of the hub is R;
L1:与轮毂内切圆柱面同心的半径为R的不同圆柱面所截得的叶片横截面的圆弧中点的连线;L 1 : The line connecting the midpoints of the blade cross-sections cut by different cylindrical surfaces with a radius R that is concentric with the inscribed cylindrical surface of the hub;
L2:叶片叶根弦线中点Q与风扇中心点O的连线;L 2 : the line connecting the middle point Q of the blade root chord line and the center point O of the fan;
L3:圆弧中点N与风扇中心点O的连线;L 3 : The line connecting the arc midpoint N and the fan center point O;
α1:L2与L3之间的夹角,称为叶片径向弯曲角;α 1 : the angle between L 2 and L 3 , called the radial bending angle of the blade;
L4:风扇前缘与R对应的圆柱面交点处沿前缘曲线的切线;L 4 : the tangent along the curve of the front edge at the intersection of the front edge of the fan and the cylindrical surface corresponding to R;
L5:通过L4切点P与中线点O的连线;L 5 : the line connecting the tangent point P and the midline point O through L 4 ;
α2:L4与L5之间的夹角,称为叶片前掠弯曲角;α 2 : the included angle between L 4 and L 5 , called the blade forward-swept bending angle;
β:与风扇轴线垂直的基准平面与通过与轮毂圆柱面同心的半径为R的不同圆柱面所截得的叶片横截面的弦线的夹角,称为叶片安装角;β: The included angle between the reference plane perpendicular to the fan axis and the chord line of the cross-section of the blade cut by different cylindrical surfaces with a radius R that is concentric with the cylindrical surface of the hub, called the blade installation angle;
点P1、P2:指半径为R不同圆柱面与叶片压力面相交型线上叶片前缘及后缘点,坐标表示为P1(P1x,P1y,P1z),P2(P2x,P2y,P2z);Points P 1 , P 2 : refer to the leading edge and trailing edge points of the blade on the intersecting profile line between cylindrical surfaces with different radii R and the pressure surface of the blade, and the coordinates are expressed as P 1 (P 1x , P 1y , P 1z ), P 2 (P 2x , P 2y , P 2z );
b:半径为R的圆柱面与叶片前缘及后缘交点的连线,称为翼型弦长;b: The line connecting the intersection of the cylindrical surface with radius R and the leading edge and trailing edge of the blade is called the chord length of the airfoil;
xy平面、z轴:基于空间直角坐标系,坐标原点为叶根侧电机轴孔中心点,xy平面以经过所述原点并垂直于风扇轴线的平面;以原点与所述第一圆柱面和叶片后缘线交点连线为x轴正方向,以垂直于所述xy平面从压力面指向吸力面的方向为z轴方向。xy plane, z axis: based on the spatial rectangular coordinate system, the origin of the coordinates is the center point of the motor shaft hole on the blade root side, and the xy plane is a plane passing through the origin and perpendicular to the fan axis; the origin is connected to the first cylindrical surface and the blade The line connecting the intersections of the trailing edge lines is the positive direction of the x-axis, and the direction perpendicular to the xy plane from the pressure surface to the suction surface is the z-axis direction.
进一步地,在以H%=0.67,r=80mm确定的与风扇轴线同轴的圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=1.5°,α2=171.6°,β=37.1°,b=204.7mm,P1x=27.27mm,P1y=116.86mm,P1z=0.10mm,P2x=-119.95mm,P2y=3.45mm,P2z=-85.62mm。Further, when the blade is cut on a cylindrical surface coaxial with the fan axis determined by H%=0.67, r=80mm, the blade has a characteristic cross-section satisfying the following parameter conditions: α 1 =1.5°, α 2 = 171.6°, β=37.1°, b=204.7mm, P 1x =27.27mm, P 1y =116.86mm, P 1z =0.10mm, P 2x =-119.95mm, P 2y =3.45mm, P 2z =-85.62mm .
进一步地,在以H%=0.5,r=80mm确定的与风扇轴线同轴的圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=6.8°,α2=153.2°,β=32.6°,b=268.5mm,P1x=21.31mm,P1y=158.58mm,P1z=15.56mm,P2x=-159.78mm,P2y=-8.39mm,P2z=-91.29mm。Further, when the blade is cut on a cylindrical surface coaxial with the fan axis determined by H%=0.5, r=80mm, the blade has a characteristic cross-section satisfying the following parameter conditions: α 1 =6.8°, α 2 = 153.2°, β=32.6°, b=268.5mm, P 1x =21.31mm, P 1y =158.58mm, P 1z =15.56mm, P 2x =-159.78mm, P 2y =-8.39mm, P 2z =-91.29 mm.
进一步地,在以H%=0.4,r=80mm确定的与风扇轴线同轴的圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=13.4°,α2=149.2°,β=28.3°,b=334.8mm,P1x=6.34mm,P1y=199.89mm,P1z=26.62mm,P2x=-197.02mm,P2y=-34.39mm,P2z=-99.33mm。Further, when the blade is cut on a cylindrical surface coaxial with the fan axis determined by H%=0.4, r=80mm, the blade has a characteristic cross-section satisfying the following parameter conditions: α 1 =13.4°, α 2 = 149.2°, β=28.3°, b=334.8mm, P 1x =6.34mm, P 1y =199.89mm, P 1z =26.62mm, P 2x =-197.02mm, P 2y =-34.39mm, P 2z =-99.33 mm.
进一步地,在以H%=0.33,r=80mm确定的与风扇轴线同轴的圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=20.2°,α2=138.2°,β=24.8°,b=400.8mm,P1x=-18.6mm,P1y=239.28mm,P1z=33.95mm,P2x=-229.58mm,P2y=-69.93mm,P2z=-109.1mm。Further, when the blade is cut on a cylindrical surface coaxial with the fan axis determined by H%=0.33, r=80mm, the blade has a characteristic cross-section satisfying the following parameter conditions: α 1 =20.2°, α 2 = 138.2°, β=24.8°, b=400.8mm, P 1x =-18.6mm, P 1y =239.28mm, P 1z =33.95mm, P 2x =-229.58mm, P 2y =-69.93mm, P 2z =- 109.1mm.
进一步地,在以H%=0.29,r=80mm确定的与风扇轴线同轴的圆柱面截取所述叶片时,所述叶片具有满足如下参数条件的特征截面:α1=26.6°,α2=140.8°,β=21.9°,b=439.3mm,P1x=-46.5mm,P1y=265.12mm,P1z=35.93mm,P2x=-263.49mm,P2y=-94.72mm,P2z=-117.7mm。Further, when the blade is cut on a cylindrical surface coaxial with the fan axis determined by H%=0.29, r=80mm, the blade has a characteristic cross-section satisfying the following parameter conditions: α 1 =26.6°, α 2 = 140.8°, β=21.9°, b=439.3mm, P 1x =-46.5mm, P 1y =265.12mm, P 1z =35.93mm, P 2x =-263.49mm, P 2y =-94.72mm, P 2z =- 117.7mm.
再进一步地,相邻的每两个特征截面之间为连续光滑过渡。Still further, there is a continuous smooth transition between every two adjacent characteristic sections.
其中,所述H%的误差在±1内;所述α1、α2、β的误差在±1°内;所述r、b、P1x、P1y、P1z、P2x、P2y、P2z的误差在±1mm内。Wherein, the error of H% is within ±1; the error of α 1 , α 2 , β is within ±1°; the r, b, P 1x , P 1y , P 1z , P 2x , P 2y , The error of P 2z is within ±1mm.
优选地,所述叶片材料采用增强聚丙烯。Preferably, the blade material is reinforced polypropylene.
另一方面,本发明还提供一种空调用轴流风扇,风扇的所有叶片均采用本发明所述的叶片。On the other hand, the present invention also provides an axial flow fan for air conditioning, all the blades of the fan adopt the blades described in the present invention.
本发明主要解决空调外机及通风换气装置所用开放式低压轴流风扇做功效率低,噪音较大,整体重量较大的问题。The invention mainly solves the problems of low working efficiency, high noise and high overall weight of the open low-pressure axial flow fan used in the external unit of the air conditioner and the ventilation device.
最佳的参数匹配得到的叶片的翼型和基元级堆叠方式可以达到提高风扇风量、提高效率、降低噪音的目的。本发明通过对叶片的多个特征截面进行最佳的参数匹配,形成特定的叶片型线的成型规律。The blade airfoil and element-level stacking method obtained by optimal parameter matching can achieve the purpose of increasing fan air volume, improving efficiency, and reducing noise. The invention forms the specific shape rule of the blade profile by performing optimal parameter matching on multiple characteristic sections of the blade.
叶片由注塑工艺制作。叶片的材料优选增强PP,也可以采用其他材料制作。The blades are made by injection molding process. The material of the blade is preferably reinforced PP, and can also be made of other materials.
本发明轴流风扇的轮毂为圆形,但不论风扇轮毂形状为圆形或三角形或其他任意形状,以及轮毂加强筋的不同变化,由本发明所述的特征截面限定的叶片的翼型和型线也是等同于本发明所述叶片。The hub of the axial flow fan of the present invention is circular, but no matter the shape of the fan hub is circular or triangular or other arbitrary shapes, and the different changes of the ribs of the hub, the airfoil and profile of the blade defined by the characteristic section of the present invention It is also equivalent to the blade of the present invention.
与现有技术相比,本发明的优点和积极效果是:Compared with prior art, advantage and positive effect of the present invention are:
1、风扇的做功效率更高,实现高风量、高风压、低噪音的要求;1. The work efficiency of the fan is higher, which meets the requirements of high air volume, high air pressure and low noise;
2、在扇叶性能提高的前提下,扇叶平均壁厚更薄,部件成本降低;2. On the premise of improving the performance of the fan blade, the average wall thickness of the fan blade is thinner, and the component cost is reduced;
3、叶片材料应用增强PP可以提高风扇的物理性能。3. Application of blade material Enhanced PP can improve the physical performance of the fan.
本发明通过结合计算流体动力学(CFD)仿真分析和实验数据分析等手段,设计合理的基元级翼型,调整叶片曲率、弧度、倾角,使风扇的性能得到提升,达到高效低噪的要求。The present invention designs a reasonable element-level airfoil by combining computational fluid dynamics (CFD) simulation analysis and experimental data analysis, and adjusts the curvature, radian, and inclination of the blade to improve the performance of the fan and meet the requirements of high efficiency and low noise. .
本发明的轴流风扇通过改进基元级翼型和翼型堆叠方式,获得最佳的参数匹配,提升了风扇的风量和风压,降低了噪音,做功效率较高,性价比很高。The axial flow fan of the present invention obtains the best parameter matching by improving the element-level airfoil and the airfoil stacking method, improves the air volume and air pressure of the fan, reduces noise, has high work efficiency, and is very cost-effective.
附图说明 Description of drawings
图1是采用本发明叶片的轴流风扇的俯视图,图中示出了用以定义叶片的特征截面的一些结构参数;Fig. 1 is the top view of the axial flow fan adopting the blade of the present invention, shows some structural parameters in order to define the characteristic section of blade in the figure;
图2是采用本发明叶片的轴流风扇的另一视图,示出了其中一个叶片的10个特征截面,以及参数b、β;Fig. 2 is another view of the axial flow fan adopting the blade of the present invention, showing 10 characteristic sections of one of the blades, and parameters b, β;
图3是叶片的其中一个特征截面的正视图,示出了压力面、吸力面,以及用于限定特征截面的两个点P1、P2的位置;Fig. 3 is a front view of one of the characteristic sections of the blade, showing the pressure surface, the suction surface, and the positions of two points P 1 , P 2 used to define the characteristic section;
图4是从叶片页顶俯视的由不同特征截面迭合而成的叶片示意图;Fig. 4 is a schematic view of blades superimposed by different characteristic sections viewed from the top of the blade;
图5是从叶片页根俯视的由不同特征截面迭合而成的叶片示意图;Fig. 5 is a schematic diagram of a blade superimposed by different characteristic sections viewed from the root of the blade;
图6是本发明轴流风扇的三维成型图。Fig. 6 is a three-dimensional forming diagram of the axial flow fan of the present invention.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1-5所示,本发明所述的轴流风扇的叶片,是由多个特征截面迭合而成的异形体,特征截面的轮廓曲线(如图3所示)是由压力面曲线和吸力面曲线围成的封闭曲线。叶片的特征截面由表1所示参数限定,表1列出了10个特征截面及其相应参数。As shown in Figures 1-5, the blade of the axial fan according to the present invention is a special-shaped body formed by superimposing a plurality of characteristic sections, and the contour curve of the characteristic section (as shown in Figure 3) is formed by the pressure surface curve A closed curve surrounded by the suction surface curve. The characteristic section of the blade is defined by the parameters shown in Table 1, which lists 10 characteristic sections and their corresponding parameters.
表1:叶片的10个特征截面及确定该特征截面的相关参数Table 1: 10 characteristic sections of the blade and related parameters for determining the characteristic sections
(未标注单位:mm)(unmarked unit: mm)
结合图1-3,对表1中的相关参数定义如下:Combined with Figure 1-3, the relevant parameters in Table 1 are defined as follows:
H%:r与R的比值;H%: the ratio of r to R;
r:叶轮圆形轮毂外圆柱面半径,如图1所示;r: radius of the outer cylindrical surface of the impeller circular hub, as shown in Figure 1;
R:与轮毂内切圆柱面同心的不同圆柱面的半径为R,如图1所示;R: The radius of a different cylindrical surface concentric with the inscribed cylindrical surface of the hub is R, as shown in Figure 1;
L1:与轮毂内切圆柱面同心的半径为R的不同圆柱面所截得的叶片横截面的圆弧中点的连线,如图1所示;L 1 : the connection line between the midpoints of the circular arcs of the cross-section of the blade cut by different cylindrical surfaces with a radius R that is concentric with the inscribed cylindrical surface of the hub, as shown in Figure 1;
L2:叶片叶根弦线中点Q与风扇中心点O的连线,如图1所示;L 2 : the line connecting the middle point Q of the blade root chord line and the center point O of the fan, as shown in Figure 1;
L3:圆弧中点N与风扇中心点O的连线,如图1所示;L 3 : The line connecting the arc midpoint N and the fan center point O, as shown in Figure 1;
α1:L2与L3之间的夹角,称为叶片径向弯曲角,如图1所示;α 1 : The included angle between L 2 and L 3 is called the radial bending angle of the blade, as shown in Figure 1;
L4:风扇前缘与R对应的圆柱面交点处沿前缘曲线的切线,如图1所示;L 4 : the tangent line along the curve of the front edge at the intersection of the front edge of the fan and the cylindrical surface corresponding to R, as shown in Figure 1;
L5:通过L4切点P与中线点O的连线,如图1所示;L 5 : the line connecting the tangent point P and the midline point O through L 4 , as shown in Figure 1;
α2:L4与L5之间的夹角,称为叶片前掠弯曲角,如图1所示;α 2 : The included angle between L 4 and L 5 is called the forward-swept bending angle of the blade, as shown in Figure 1;
β:与风扇轴线垂直的基准平面与通过与轮毂圆柱面同心的半径为R的不同圆柱面所截得的叶片横截面的弦线的夹角,称为叶片安装角,如图2所示;β: The angle between the reference plane perpendicular to the axis of the fan and the chord line of the cross-section of the blade cut by different cylindrical surfaces with a radius R concentric with the cylindrical surface of the hub is called the blade installation angle, as shown in Figure 2;
点P1、P2:指半径为R不同圆柱面与叶片压力面相交型线上叶片前缘及后缘点,坐标表示为P1(P1x,P1y,P1z),P2(P2x,P2y,P2z),如图3所示;Points P 1 , P 2 : refer to the leading edge and trailing edge points of the blade on the intersecting profile line between cylindrical surfaces with different radii R and the pressure surface of the blade, and the coordinates are expressed as P 1 (P 1x , P 1y , P 1z ), P 2 (P 2x , P 2y , P 2z ), as shown in Figure 3;
b:半径为R的圆柱面与叶片前缘及后缘交点的连线,称为翼型弦长,叶片的前缘1、后缘2、压力面3、吸力面4,如图2和3所示;b: The line connecting the intersection of the cylindrical surface with radius R and the leading edge and trailing edge of the blade is called the airfoil chord length, the leading edge 1, trailing edge 2, pressure surface 3, and suction surface 4 of the blade, as shown in Figures 2 and 3 shown;
xy平面、z轴:基于空间直角坐标系,坐标原点为叶根侧电机轴孔中心点,xy平面以经过所述原点并垂直于风扇轴线的平面;以原点与第一圆柱面(即表1的特征截面1所在的圆柱面)和叶片后缘线交点连线为x轴正方向,以垂直于所述xy平面从压力面指向吸力面的方向为z轴方向。在图1中,x轴方向是水平向右,y轴方向是垂直向上,z轴方向是垂直于纸面指向读者(x、y、z轴未示出)。xy plane, z axis: based on the spatial rectangular coordinate system, the origin of the coordinates is the center point of the motor shaft hole on the blade root side, and the xy plane is a plane that passes through the origin and is perpendicular to the fan axis; the origin and the first cylindrical surface (that is, Table 1 The line connecting the intersection of the cylindrical surface where the characteristic section 1 is located) and the trailing edge line of the blade is the positive direction of the x-axis, and the direction perpendicular to the xy plane from the pressure surface to the suction surface is the z-axis direction. In FIG. 1 , the x-axis direction is horizontal to the right, the y-axis direction is vertically upward, and the z-axis direction is perpendicular to the paper and pointing toward the reader (x, y, z axes are not shown).
以编号为1的特征截面为例,对表1中的数据进一步解释如下:在以H%=0.80,r=80mm确定的与风扇轴线同轴的第一圆柱面(即上述的第一圆柱面)截取叶片时,叶片具有满足如下参数条件的特征截面:α1=0°,α2=177.7°,β=38.6°,b=174.2mm,P1x=27.16mm,P1y=96.24mm,P1z=-9.65mm,P2x=-99.95mm,P2y=3.08mm,P2z=-83.92mm,根据上述这些参数可以唯一确定该特征截面,其他编号的特征截面的参数与此相似,不再赘述。Taking the characteristic section numbered 1 as an example, the data in Table 1 are further explained as follows: On the first cylindrical surface coaxial with the fan axis determined by H%=0.80, r=80mm (that is, the above-mentioned first cylindrical surface ) when cutting the blade, the blade has a characteristic cross section satisfying the following parameter conditions: α 1 =0°, α 2 =177.7°, β=38.6°, b=174.2mm, P 1x =27.16mm, P 1y =96.24mm, P 1z =-9.65mm, P 2x =-99.95mm, P 2y =3.08mm, P 2z =-83.92mm, the characteristic section can be uniquely determined according to the above parameters, the parameters of other numbered characteristic sections are similar to this, no longer repeat.
根据表1中的参数能够确定出10个特征截面,但是根据特征截面1、特征截面3、特征截面5、特征截面7、特征截面9就可以得到本发明的叶片;为了对叶片进一步优化,可以增加特征截面2来确定本发明的叶片;为进一步优化,可以再增加特征截面4来确定本发明的叶片;还可以增加特征截面6来确定本发明的叶片;还可以继续增加特征截面8来确定本发明的叶片;再继续,还可以再增加特征截面10来进一步优化本发明的叶片。而且,相邻的每两个特征截面之间为连续光滑过渡。Can determine 10 characteristic sections according to the parameter in table 1, but just can obtain the blade of the present invention according to characteristic section 1, characteristic section 3, characteristic section 5, characteristic section 7, characteristic section 9; In order to further optimize blade, can Increase the characteristic section 2 to determine the blade of the present invention; for further optimization, you can increase the characteristic section 4 to determine the blade of the present invention; you can also increase the characteristic section 6 to determine the blade of the present invention; you can also continue to increase the characteristic section 8 to determine The blade of the present invention; to continue, the characteristic section 10 can also be added to further optimize the blade of the present invention. Moreover, there is a continuous smooth transition between every two adjacent feature sections.
其中,表1中示出的参数仅仅是最优选的值,各参数值是允许有误差的,H%的误差在±1内;所述α1、α2、β的误差在±1°内;所述r、b、P1x、P1y、P1z、P2x、P2y、P2z的误差在±1mm内。Among them, the parameters shown in Table 1 are only the most preferred values, each parameter value is allowed to have errors, and the error of H% is within ±1; the errors of the α 1 , α 2 , and β are within ±1° ; The error of said r, b, P 1x , P 1y , P 1z , P 2x , P 2y , P 2z is within ±1mm.
叶片材料采用增强聚丙烯(PP)。The blade material is reinforced polypropylene (PP).
另一方面,本发明还提供一种空调用轴流风扇,风扇的所有叶片均采用本发明所述的叶片。On the other hand, the present invention also provides an axial flow fan for air conditioning, all the blades of the fan adopt the blades described in the present invention.
通过以下实验数据来详细说明本发明的技术效果。The technical effects of the present invention are described in detail by the following experimental data.
表2本发明翼型风扇与现有翼型风扇实验数据对比Table 2 airfoil fan of the present invention compares with existing airfoil fan experimental data
其中本发明翼型风扇和现有翼型风扇均是具有三个叶片的风扇。根据表2数据对比,可以看出采用本发明叶片的空调用轴流风扇的风量大,噪音低。Wherein the airfoil fan of the present invention and the existing airfoil fan are fans with three blades. According to the data comparison in Table 2, it can be seen that the air-conditioning axial flow fan adopting the blade of the present invention has a large air volume and low noise.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.
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CN108268672B (en) * | 2016-12-30 | 2021-06-01 | 格朗吉斯铝业(上海)有限公司 | Axial fan, method for designing three-dimensional blade of axial fan and computer equipment |
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