Summary of the invention
the purpose of this invention is to provide a kind of vibration discharging silo, can be under unabroken situation quickly discharging.
The objective of the invention is to realize like this:
vibration discharging silo; Its composition comprises: warehouse, connect at the bottom of the Cang Ding and storehouse of described warehouse, and the center has conical hopper at the bottom of the storehouse; The peripheral radial one group of vibrating disk that is distributed with of described conical hopper; Described vibrating disk comprises disc, framework and vibrating motor, described disc by described storehouse at the bottom of for support drop at the bottom of the described storehouse above, or described disc at the bottom of transition piece drops on described storehouse above, described vibrating motor is installed in the top or the bottom of described disc; Described vibrating disk is centroclinal at the bottom of described storehouse, and adjacent vibrating disk is bordered on through diversion platform or described framework.
vibration discharging silo; Said vibrating disk framework comprises three limits that are positioned at a described disc high position and both sides; Low level one side of described vibrating disk does not have framework to form the dustpan-shaped concave structure that has three frames thus; Described disc is trapezoidal, and the length of side length of its upper level position is less than 8m, and described vibrating disk centroclinal angle of inclination at the bottom of the storehouse is 5 °-15 °.
vibration discharging silo; Described disc is formed by connecting through the threaded connector that threaded connector perhaps has spring cotter two or more than two steel plate; Said disc centroclinal angle at the bottom of the storehouse is 8 °-11 °; Described transition piece is a spring, comprises the vibrating disk of the little anti-compaction of monomer area, anti-bridging and anti-arc in the described vibrating disk, the adjacent setting of vibrating disk of described anti-compaction, anti-bridging and anti-arc or setting at interval.
described vibration discharging silo is equipped with the ventilation cage on the described diversion platform, described ventilation cage is the ground cage with arc top surface, and described diversion platform side has 30 degree with top rade.
described vibration discharging silo; The framework of described vibrating disk is made up of C shaped steel or H shaped steel; Be connected through the fabric that covers glue between described disc and framework; The described fabric that covers glue is fixed through bolt, press strip and framework, and the recessed degree of depth of described C shaped steel is enough to take in the bolt head height, and said C shaped steel or installation site, H shaped steel bottom surface are lower than the disc installation site.
described vibration discharging silo; Described vibrating disk is hierarchical arrangement in the form of a ring; The quantity of described vibrating disk that is positioned at second ring is more than the quantity of described vibrating disk that is positioned at first ring; The passage of ventilation cage that is positioned at first ring extends to second ring, and the described vibrating disk of first ring is stepped appearance with the described vibrating disk of second ring and borders on, and is positioned to correspond to the first ring vibration dish position after the second described vibrating disk that encircle merges more than two or two.
described vibration discharging silo, described disc is connected through connecting element with framework, accompanies snubber block between connecting element and disc, and described snubber block is rubber block or solid material with cushioning effect.
described vibration discharging silo; The support of described vibrating motor is connected with disc through bolt; Described vibrating motor is installed on disc near circular cone hopper one side; Distance is a 1-2.5 rice apart from the edge, in the described conical hopper loose cap is housed, and described loose cap is supported on the described conical hopper.
a kind of silo vibration discharging method; Its step comprises: the height that detects material in the storehouse; The conical hopper discharging opening door at center at the bottom of unlatching and conveyer belt and the storehouse, when the detected weight of material of the weight sensor on the conveyer reached nature discharging completion value, the motor of opening on the vibrating disk got into vibration discharging state; When described weight sensor detects material and reaches discharging completion value, confirm that through control monitor unit discharging finishes.
a kind of silo vibration discharging method; Its step comprises: the height that detects material in the storehouse; The conical hopper discharging opening door at center at the bottom of unlatching conveyer belt and the storehouse, the motor that opens on the vibrating disk gets into vibration discharging state, when the detected weight of material of the weight sensor on the conveyer reaches nature discharging completion value; Whether monitoring has the situation that hardens, puts up a bridge and tie arch in the storehouse, encircles the startup air and bombards dozen if having a high position to harden, puts up a bridge and tie; Low level hardens and then starts the powerful vibrating disk of described anti-compaction, anti-bridging and anti-arc; Motor on the vibrating disk gets into the loose operation of vibration discharging state; When described weight sensor detects material and reaches discharging completion value; Confirm that through control monitor unit discharging finishes, the adjacent setting of powerful vibrating disk of described anti-compaction, anti-bridging and anti-arc perhaps is provided with at interval.
Beneficial effect:
Recent decades are engaged in the applicant unit of grain storage device fabrication through multiple test research and development in
1. the present invention, and the technical scheme that relatively draws has the significant social using value through test; With respect to large-scale particulate matter warehouse; Bring down stocks speed and breakage-proof effect highly significant, the present invention has changed the mode of traditional employing spiral barn cleaning machine through the mode of vibration discharging; Discharging is fast and cost is low, is convenient to safeguard.The large-scale warehouse at harbour for example, the discharging speed of realization can reach per hour 2000 tons, and is to realize under the unabroken state.Can significantly shorten the berthing time of boats and ships thus, improve the social resources degree of utilization.
The peripheral radial one group of vibrating disk that is distributed with of the conical hopper of
the present invention; Diversion platform top between vibrating disk and the dish is the ventilation cage; The radial distribution of ventilation cage, and classification branch form the air flue of big density; Guaranteed the temperature adjustment and the humidity adjustment of stored goods such as grain effectively, facts have proved that fanning effect is very desirable.And through the classification setting of vibrating disk, can adapt to the warehouse of various different-diameters,, make the gravity flow of storage thing, be slipped on the vibrating disk, improve the effective rate of utilization of vibrating disk, can reduce the quantity of vibrating disk, reduce cost through diversion platform is set.
vibration disc by described storehouse at the bottom of for support drop at the bottom of the described storehouse above, or described disc at the bottom of transition piece drops on described storehouse above; Integral body takies highly low; Disc and basis are close to, and can bear the pressure of the fully loaded grain of any height silo, and this structure has been eliminated the hollow structure of conventional vibration feedway; Make and itself can not be placed on the warehouse bottom because of the pressurized deformed damaged.Described disc vibrating motor can be installed in the bottom of described disc, therefore needn't adopt expensive fire proof motor, is easier to safeguard.
described vibrating disk is centroclinal at the bottom of described storehouse, and for satisfying cylinder discharging requirement more than 2 degree, effect is reasonable to be the 8-11 degree, but takies highly bigger.
The transportation work face (upper surface of conveyer) of the jigging conveyer that
are traditional all is the plane, and jigging conveyer certain thickness is all arranged is hollow because vibrating mass is thinner, can not bear too heavy weight.The framework of vibrating disk of the present invention comprises three limits that are positioned at a described disc high position and both sides; Low level one side of described vibrating disk does not have framework; Constitute the concave structure that has three frames of dustpan formula; Not only can realize accessible discharging, and can not bear and transmit pressure so can be contained in the bottom of storage facilities because of load-bearing generation plastic deformation because of disc drops on Cang Dishang.Vibrating disk of the present invention has thoroughly changed the structure of jigging conveyer, and structure is more before this simplified greatly, and cost reduces more than 50%, and highly deficiency is original 1/5, has reduced highly taking.
described disc is formed by connecting through the threaded connector that threaded connector perhaps has spring cotter two or more than two steel plate; Adopt traditional welding process in the pre-stage test; The vibration resistance degree of finding to use is than conventional imagine much lower; Can not be used for industry and use, opposition thinking changes into after the threaded connector that has spring cotter, and the disengagement problem thoroughly solves.Adopt to be threaded simultaneously and be convenient to disassembled for transport.
The vibrating disk that comprises the little anti-compaction of monomer area, anti-bridging and anti-arc in
vibrating disk of the present invention, the adjacent setting of vibrating disk of described anti-compaction, anti-bridging and anti-arc or setting at interval.This is very great for the warehouse meaning of storing oil crops, and summer, the phenomenon that hardens of oil crops such as soybean was very general, and knot such as dregs of beans rice husk doming effect is also very serious; Existing way is that manual work is disclosed out with pole, but for being positioned at hardening of higher position, annual wound, the accident of dying that all can have processing to be not good at taking place in the treating process; Empirical tests; The present invention increases the mode of oscillation power through the area that reduces card--and adopt powerful vibrating disk, eliminate through the brute force vibration and harden, very effective.Will whole slump as long as shake Kai Yichu usually.
The framework of
described vibrating disk is the main body with C shaped steel or H shaped steel; The recessed degree of depth of described C shaped steel is enough to take in the bolt head height, and said C shaped steel or installation site, H shaped steel bottom surface are lower than the disc installation site, does not contact with member all the time in vibration processes through the recessed tie bolt that makes like this; Only contact with base plate; Reduce, avoided bolt to the knocking of member, reduced noise and improve service life, reduced expenditure of energy.
Be connected through the fabric that covers glue between
described disc and framework; The described fabric that covers glue is fixed through bolt, press strip and framework; Adopt between disc and framework and cover the glue fabric and is connected, good airproof performance has thoroughly solved grain entering vibrating disk phenomenon.
described vibrating disk is hierarchical arrangement in the form of a ring, and the quantity of described vibrating disk that is positioned at second ring (high-order) guarantees being evenly distributed of ventilation cage more than the quantity of the described vibrating disk that is positioned at first ring (low level); And the passage that is positioned at the ventilation cage of first ring extends to second ring, to reduce the ventilation import volume.Can guarantee that so much diameters all can accomplish the vibration discharging through multistage distributed and arranged disc.
vibrating motor of the present invention is not installed in the center of oscillating conveyor by routine; But be installed on disc near circular cone hopper one side; Distance is a 1-2.5 rice apart from the edge, obviously is better than the structure of conventional center installation shock motor through this offbeat form discharging effect of check.
method of the present invention can quickly discharging and is handled the various situation that harden well, guarantees that smooth fast speed accomplishes effective turnover of blowdown guarantee of work storage unit.
In
described conical hopper loose cap is housed, makes material be in the stacking state of nature all the time, can not guaranteed to have circulation environment preferably by top static pressure pressure institute compacting in the discharging opening position.
Must continuous shaking during existing shaped form vibration discharger discharging on
market; Suitable powder delivers from godown, and generally below 2 m, hopper is a shaped form to diameter; Be to form, make very difficulty and cost height greater than the 2m hopper for diameter through the mould compacting.And such scheme is a small-sized filler bin just, generally uses in flour mill, Alcohol Plant.For both flowing automatically, when material knot arch, bridging, can the broken arch of material be delivered from godown through vibration again, above-mentioned shaped form vibration discharge port can't be realized.Center of the present invention discharge hopper adopts cone shape, makes simply, and diameter can be made into more than the 3m, can satisfy gravity flow and compel vibration dual mode simultaneously, cooperates the use of ambient vibration dish and air bubble, can thoroughly solve the world-famous puzzle that flowing power difference material is difficult to deliver from godown.
The specific embodiment:
Embodiment 1:
vibration discharging silo; Comprise warehouse 1; Be positioned at the bottom of the storehouse of storehouse T&B portion on warehouse top; Center at the bottom of the storehouse has conical hopper 2, the described conical hopper periphery one group of vibrating disk 3 that radially distributed, and described vibrating disk comprises disc 31, framework 32 and vibrating motor 33.
described disc by described storehouse at the bottom of for supporting, drop at the bottom of the described storehouse above.
described disc also can be at the bottom of transition piece drops on described storehouse above.
described vibrating motor is installed in the top of described disc, also can be installed in the bottom of vibrating reed.
described vibrating disk is centroclinal at the bottom of described storehouse.
adjacent vibrating disk is bordered on through diversion platform 4, also can border on through described framework 32, also can mix use.
Embodiment 2:
embodiment 1 described vibration discharging silo; Described vibrating disk framework 32 comprises three limits that are positioned at a described disc high position and both sides; Low level one side of described vibrating disk does not have framework, is the concave structure that the dustpan shape of a side opening has three frames, and described disc is trapezoidally also can be a section of annulus; Its length that is positioned at the length of side of higher position generally should be less than 8m; The center discharging inclined position of described vibrating disk at the bottom of the storehouse, the angle of inclination is more than 2 °, between 5 °-15 °, all is reasonable.
Embodiment 3:
The vibration discharging silo that
are above-mentioned, described disc 31 is formed by connecting through the threaded connector that threaded connector perhaps has spring cotter two or more than two steel plate, and this splicing structure is convenient to transportation, moreover than welding more vibration resistance.
said disc is between centroclinal angle at the bottom of the storehouse can be for 8 °-11 °, and described transition piece is a spring.
are if as cereal crops wherein oil crops particularly; The storage warehouse of other crops of perhaps hardening easily; But some are arranged in the described vibrating disk is the big anti-compaction that the monomer area is smaller of power, the anti-bridging and the vibrating disk of anti-arc, described anti-compaction, anti-put up a bridge and the vibrating disk of anti-arc can be provided with or be provided with at interval in the Neighbor Set.
Embodiment 4:
The vibration discharging silo that
are above-mentioned is equipped with ventilation cage 41 on the described diversion platform, described ventilation cage is the ground cage with arc top surface, and the side of described diversion platform has 30 degree with top rade.
Embodiment 5:
The vibration discharging silo that
are above-mentioned; The framework of described vibrating disk is the main body with C shaped steel or H shaped steel; Be connected through the fabric 35 that covers glue between described disc and framework, the fabric that covers glue can be the canvas of gluing or the knitted fabric of gluing, and the described fabric that covers glue is fixing with framework 32 through bolt 36, press strip 38; The recessed degree of depth of described C shaped steel is enough to take in the bolt head height; The hexagon of bolt head just can not touch the bottom in vibration like this, and said C shaped steel or installation site, H shaped steel bottom surface are lower than the disc installation site, and be more reasonable on the structure.
Embodiment 6:
The vibration discharging silo that
are above-mentioned; Described vibrating disk is hierarchical arrangement in the form of a ring; In order to guarantee being evenly distributed of vibrating disk, the quantity of described vibrating disk that is positioned at second ring is more than the quantity of described vibrating disk that is positioned at first ring, and the passage that is positioned at the ventilation cage of first ring extends to second ring; Make wind directly lead to second ring from first ring; The described vibrating disk of first ring is stepped appearance and borders on the described vibrating disk of second ring, and the outlet of the vibrating disk of second ring rides over the top of the framework of first ring, is positioned to correspond to the first ring vibration dish position after the second described vibrating disk that encircle merges more than two or two.
Embodiment 7:
The vibration discharging silo that
are above-mentioned, described disc is connected through connecting element 5 with framework, accompanies snubber block 37 between connecting element and disc, and described snubber block is rubber block or solid material with cushioning effect.
Embodiment 8:
The vibration discharging silo that
are above-mentioned; The support of described vibrating motor is connected with disc through bolt; Described vibrating motor is installed on disc near circular cone hopper one side; Distance is a 1-2.5 rice apart from the edge, in average 1.5 meters described conical hoppers loose cap is housed, and described loose cap is supported on the described conical hopper.
Embodiment 9:
a kind of silo vibration discharging method; Its step comprises: the height that detects material in the storehouse; The conical hopper discharging opening door at center at the bottom of unlatching and conveyer belt and the storehouse, when the detected weight of material of the weight sensor on the conveyer reached nature discharging completion value, the motor of opening on the vibrating disk got into vibration discharging state; When described weight sensor detects material and reaches discharging completion value, confirm that through control monitor unit discharging finishes.
Embodiment 10:
a kind of silo vibration discharging method; Its step comprises: the height that detects material in the storehouse; The conical hopper discharging opening door at center at the bottom of unlatching conveyer belt and the storehouse, the motor that opens on the vibrating disk gets into vibration discharging state, when the detected weight of material of the weight sensor on the conveyer reaches nature discharging completion value; Whether monitoring has the situation that hardens, puts up a bridge and tie arch in the storehouse, encircles the startup air and bombards dozen if having a high position to harden, puts up a bridge and tie; Low level hardens and then starts the powerful vibrating disk of institute's anti-compaction, anti-bridging and anti-arc; Motor on the vibrating disk gets into the loose operation of vibration discharging state; When described weight sensor detects material and reaches discharging completion value; Confirm that through control monitor unit discharging finishes, the adjacent setting of powerful vibrating disk of described anti-compaction, anti-bridging and anti-arc perhaps is provided with at interval.