CN102715641A - Method for improving quality of reconstituted tobacco paper base and reconstituted tobacco paper base - Google Patents

Method for improving quality of reconstituted tobacco paper base and reconstituted tobacco paper base Download PDF

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CN102715641A
CN102715641A CN2012101903406A CN201210190340A CN102715641A CN 102715641 A CN102715641 A CN 102715641A CN 2012101903406 A CN2012101903406 A CN 2012101903406A CN 201210190340 A CN201210190340 A CN 201210190340A CN 102715641 A CN102715641 A CN 102715641A
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paper base
sheet paper
wood pulp
tobacco
reconstituted tobacco
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CN102715641B (en
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曾健
许光
陈克复
谢剑平
饶国华
李军
杨飞
韩迎迎
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South China University of Technology SCUT
China Tobacco Guangdong Industrial Co Ltd
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South China University of Technology SCUT
China Tobacco Guangdong Industrial Co Ltd
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Abstract

The invention discloses a method for improving the quality of a reconstituted tobacco paper base and the reconstituted tobacco paper base and belongs to the technical field of cigarette production. The method for improving the quality of the reconstituted tobacco paper base comprises the steps of tobacco steam and tobacco powder soaking and extracting, pulp grinding, pulp beating, sheet making, pressing and drying. In the sheet making step, calcium carbonate accounting for 10 to 70 mass percent of the tobacco raw material pulp, wood pulp fiber accounting for 3 to 15 mass percent of the tobacco raw material pulp and guar gum accounting for 0.05 to 0.5 mass percent of the tobacco raw material pulp are added into the tobacco raw material pulp. The reconstituted tobacco paper base prepared by adopting the method provided by the invention has the advantages that the physical performance is obviously improved, the tar quantity, the CO (carbon monoxide) quantity and the total particle phase object quantity are obviously reduced, the tar reducing and harm reducing effects of reconstituted tobacco are more perfectly exerted, the physical performance, the chemical ingredients, the tensile index, the tearing index, the bulk thickness, the tightness, the ventilation performance, the filling value, the wetting performance and the seeping performance of the thin sheet paper base are effectively improved, and the operation performance and the effectiveness of a reconstituted tobacco production line are improved.

Description

A kind of method and reconstituted tobacco paper substrate that improves reconstituted tobacco paper substrate quality
Technical field
The present invention relates to the production of cigarettes technical field, be specifically related to a kind of method and reconstituted tobacco paper substrate that improves reconstituted tobacco paper substrate quality.
Background technology
Adopt paper process production reconstituted tobacco to be meant the offal in the production of cigarettes process, offal and part discarded tobacco leaf are become substrate (body paper) by papermaking process elder generation processed; Substrate is through coating, oven dry; Finally process thin slice, be applied to a kind of advanced person's of production of cigarettes reconstituted tobacco production technology again near natural tobacco leaf.Usually will add a certain amount of filler in the substrate production of tobacco sheets by paper making method to improve the paper substrate content of ashes and then to improve other physical properties, like absorbent, appearance property etc., the use of filler can also reduce cost of material, and improves the sucking quality of substrate.
Customary fillers is winnofil (PCC) in the paper substrate production of tobacco sheets by paper making method at present; Because the particle diameter of PCC is very little; It is serious to run off at wire-cloths, causes the sheet paper base ash content on the low side, and the paper substrate ash content on the low sidely brings absorbent, sucks problems such as degradation and cost of material increase; Add the manufacturer that still has a lot of tobacco sheets by paper making method now and adopt traditional individual layer forming net, this makes above problem become more serious.
Research shows, makes used additives can improve filler-calcium carbonate retention in thin slice.Guar gum has good helping and stays, helps filter and reinforced effects; And use guar gum and copy paper substrate free from extraneous odour when burning of making and getting; Can satisfy the needs of cigarette well with paper; In the big cigarette of at present domestic each paper plant, guar gum replaced basically starch become enhancing, help stay, filter aid and paper surface properties improver.Meanwhile, wood fibre is because have elasticity and intensity preferably, becomes one of thing of dosing commonly used in the paper substrate production.
Though research shows the use of dosing of wood fibre, calcium carbonate or auxiliary agent guar gum and will produce influence significantly to the performance of reconstituted tobacco paper substrate; But; Its combined influence mechanism is not clear; Exist a lot of uncertain factors, in specifically applying, lack and stablize the technical scheme feasible, that effect is clear and definite.Concrete dose the thing technical scheme and for how selecting to confirm in the research of dosing the respective application of auxiliary agent guar gum on the thing technical scheme basis; Be to rest on experience accumulation and imagination stage more; All lack system's reasonable analysis and research, the rarely seen report of prior art.
Summary of the invention
The objective of the invention is to overcome in the existing cigarette reconstituted tobacco production technology about the above-mentioned deficiency of additive application technology, a kind of method of improving reconstituted tobacco paper substrate quality is provided.
Another object of the present invention provides the reconstituted tobacco paper substrate that above-mentioned improvement obtains to the method for tobacco leaf paper substrate quality again.
The present invention realizes above-mentioned purpose through following technical scheme:
A kind of method of improving reconstituted tobacco paper substrate quality; Comprise that dipping extracts offal and offal, defibrination, pulls an oar, copies sheet, squeezing and dry step, in copying the sheet step, in the tobacco material slurry, add accounting for tobacco material to starch mass percent be 10~70% calcium carbonate, 3~15% wood pulp cellulose and 0.05~0.5% guar gum.
The adding of wood pulp cellulose is very big to the influence of sheet paper base, can effectively improve the sheet paper base physical property.But the adding of wood pulp, the deleterious that can cause cigarette to be smoked panel test mainly is that wood pulp itself does not have the fragrance component in the tobacco material, and after wood pulp had added many, it is heavy that the xylon gas in the flue gas becomes, and mouthfeel descends.So being added under the condition that satisfies sheet paper base intensity of wood pulp should be to end in right amount,, finally select 3 ~ 15% these optimum ranges for use through a large amount of experiments in early stage.
In the above-mentioned method of improving reconstituted tobacco paper substrate quality, add in the tobacco material slurry in copying the sheet step preferably that to account for tobacco material slurry mass percent be 40 ~ 60% calcium carbonate, 3~12% wood pulp cellulose and 0.1~0.28% guar gum.Wherein the optimum addition of each composition is: account for tobacco material slurry mass percent and be 50% calcium carbonate, 6% wood pulp cellulose and 0.25% guar gum.
The above-mentioned concrete steps of improving the method for reconstituted tobacco paper substrate quality are: wood pulp cellulose (in proportion) adds in the tobacco material; Be to discongest with the standard fluffer under 2% the condition at solid content; And then to be mixed with solid content be 0.5%~1.0% slurry; Under finely dispersed situation, add calcium carbonate aqueous solution while stirring, continue stirring and add aqueous guar glue solution after 30 seconds, continue to stir after 1 minute and copy sheet rapidly.
The reconstituted tobacco paper substrate that the above-mentioned method of improving reconstituted tobacco paper substrate quality prepares.
Compared with prior art, the present invention has following beneficial effect:
The present invention is from the additive technical scheme of reconstituted tobacco paper substrate; Based on performance parameters such as the t95 value of paper substrate, Max value, Cobb30 value, Cobb60 values; Comprehensive analysis and summed up the composite index such as consumption, sheet paper base tar content, CO amount, TPM, puff number of offal and offal in the physical strength, permeance property, absorbent, combustibility, Cigarette of reconstituted tobacco paper substrate; The comprehensive adding technique scheme of guar gum, calcium carbonate and wood fibre systematically is provided; The tensile index of the reconstituted tobacco paper substrate for preparing, tear index, air permeability be improved significantly; The whole absorbent of reconstituted tobacco paper substrate rises; The tar content of sheet paper base, CO amount, TPM content significantly descend, and bring into play the effect of reconstituted tobacco reducing tar and reducing harm better, effectively improve physical property, chemical composition, tensile index, tear index, bulk, tightness, permeability, filling value, wetability and the permeance property of thin section for tobacco paper substrate; Comprehensively improve the surface property and the internal structure of sheet paper base, improve the runnability and the validity of reconstituted tobacco production line.For the quality that improves reconstituted tobacco provides technical support.
Description of drawings
Fig. 1 calcium carbonate particle size distribution figure.
Fig. 2 does not add CaCO 3The cross section SEM figure of sheet paper base.
Fig. 3 adds 50%CaCO 3The cross section SEM figure of sheet paper base.
Fig. 4 wood-pulp board fibre-diagram.
Wood pulp cellulose staple diagram after Fig. 5 pulls an oar.
Fig. 6 wood pulp consumption is to the influence of tensile index and tear index, and wherein curve 1 is represented the tensile index curve, and curve 2 is represented the tear index curve.
Fig. 7. the surperficial SEM figure of wood-pulp board fiber, wherein a1 be 500 *, a2 is 100 *.
Fig. 8. making beating back wood-pulp board fiber surface SEM figure, wherein b1 be 500 *, b2 is 100 *.
Fig. 9. 3% wood pulp cellulose sheet paper base surface SEM figure, wherein c1 be 500 *, c2 is 100 *.
Figure 10. 6% wood pulp cellulose sheet paper base surface SEM figure, wherein d1 be 500 *, d2 is 100 *.
Figure 11. 9% wood pulp cellulose sheet paper base surface SEM figure, wherein e1 be 500 *, e2 is 100 *.
Figure 12. 12% wood pulp cellulose sheet paper base surface SEM figure, wherein f1 be 500 *, f2 is 100 *.
Figure 13. 15% wood pulp cellulose sheet paper base surface SEM figure, wherein g1 be 500 *, g2 is 100 *.
Figure 14. wood pulp cellulose and making beating back wood pulp cellulose cross section SEM figure, wherein a is wood pulp cellulose (300 *), b is making beating back wood pulp cellulose (300 *).
Figure 15. 3% wood pulp cellulose sheet paper base (300 *) cross section SEM figure.
Figure 16. 6% wood pulp cellulose sheet paper base (300 *) cross section SEM figure.
Figure 17. 9% wood pulp cellulose sheet paper base (300 *) cross section SEM figure.
Figure 18. 12% wood pulp cellulose sheet paper base (300 *) cross section SEM figure.
Figure 19. 15% wood pulp cellulose sheet paper base (300 *) cross section SEM figure.
Figure 20. 6% wood pulp cellulose/0% CaCO 3Sheet paper base surface SEM figure, wherein a1 be 500 *, a2 is 100 *.
Figure 21. 6% wood pulp cellulose/30% CaCO 3Sheet paper base surface SEM figure, wherein b1 be 500 *, b2 is 100 *.
Figure 22. 6% wood pulp cellulose/50% CaCO 3Sheet paper base surface SEM figure, wherein c1 be 500 *, c2 is 100 *.
Figure 23. 6% wood pulp cellulose/70% CaCO 3Sheet paper base surface SEM figure, wherein d1 be 500 *, d2 is 100 *.
Figure 24. 6% wood pulp cellulose and different amount CaCO 3Sheet paper base cross section SEM figure, wherein a is 0% CaCO 3, b is 30% CaCO 3, c is 50% CaCO 3, d is 70% CaCO 3
The specific embodiment
Further explain the present invention below in conjunction with embodiment, but the present invention is not done any type of restriction, like no specified otherwise, be this area normal experiment technological means among the embodiment.
Experiment is following with key instrument equipment and reagent and method:
Electric cooking pot (plain edition) ZT1-00/15L (logical rig for testing Co., Ltd produces in the Xingping City); KRK-2500 II high-density paste mill (Japanese KRK company); The quick handshcet former of PTI (Austria); The square squeezer of KRK-2570 (Japanese KRK company); Infiltration kinetic analyzer Penetration Dynamics Analyzer (PDA.C 02 Module Standard, Module HVL, EST12) (German EMTEC company); Kajaani FS300 fiber quality analyzer; SEM (Hitachi S-3700N); Fluffer (the big profit of Australia is come PTI company); Tensile strength appearance (Sweden Lorentzen & Wettre company); Air permeability appearance (Sweden Lorentzen & Wettre company); Tearability appearance (Sweden Lorentzen & Wettre company); Laser particle size analyzer Mastersize2000 (Britain MALVERN company); Paper and cal(l)iper appearance (ZBH-4 type); Linear pattern smoking machine (Britain Cerulean company); HP6890 gas chromatograph (band automatic sampling apparatus) (U.S. Anjelen Sci. & Tech. Inc); Assay balance (sensibility reciprocal 0.0001g).
Wood fibre, guar gum, calcium carbonate are commercial and import.
Like no specified otherwise, be the conventional preparation technology in this area in following examples.
Embodiment 1 conventional method prepares the reconstituted tobacco paper substrate
(1) dipping extracts offal and offal respectively;
Dipping extracts offal and offal respectively.The condition that said offal dipping extracts is that solid-liquid ratio 1:7 (mass ratio), extraction temperature are 60 ℃, and extraction time is 100 minutes (min); The condition that said offal dipping extracts is that solid-liquid ratio is 1:10, extracts 70 ℃ of temperature, extraction times 60 min; The offal that after impregnation process, obtains and the extract of offal carry out conventional evaporation and concentration according to the volume ratio mixing of 1:1 and obtain coating fluid; Offal after the impregnation process, offal solid are equipped with defibrination and use.
(2) defibrination; Offal after impregnation process, offal carry out two sections defibrinations, and refining concentration adopts 20%.
(3) PFI making beating: the slurry behind the defibrination adopts PFI mill (Mark VI NO.621) to pull an oar, and the beating consistency of offal, offal is 10%, and beater roll(er) is 0.2mm with beating the gap, chamber, and beating pressure is 3.33Nmm -1, the beating degree of offal is 26 oSR, the beating degree of offal is 45 oSR.The beating consistency of wood fibre slurry is 10%, and beater roll(er) is 0.2mm with beating the gap, chamber, and beating pressure is 3.33Nmm -1, beating degree is 33 oSR.The beating degree of making beating disposed slurry is measured and is adopted Xiao Baier-Rui Gele YQ-Z-13 beating degree analyzer to measure.
(4) slurry mixes: offal and offal be through after the dipping defibrination, and it is that the ratio of 70:30 is mixed and obtained the tobacco mixed slurry that offal slurry and offal are starched according to mass ratio.Wood pulp cellulose adds in the tobacco mixed slurry in proportion, at solid content is to discongest under 2% the condition, mixes.Add the running water dilution and stir, be uniformly dispersed.
(5) copy sheet; Adopt the quick handshcet former of PTI kayser method to copy sheet.
(6) squeezing and the dry sheet paper base that gets;
The pressure of said squeezing is 0.1MPa, is about the total time of squeezing about 7 min; The temperature of said drying is 105 ℃, and the dry time is not done strict the qualification, guarantees the dry good reconstituted tobacco paper substrate that promptly obtains of reconstituted tobacoo paper substrate.
(7) coating fluid that step (1) is prepared returns and is coated onto on the reconstituted tobacco paper substrate, obtains reconstituted tobacoo.
Embodiment 2The research experiment of calcium carbonate granule
Take by weighing calcium carbonate powder, adding water, to be mixed with mass percentage concentration be that 0.0016% calcium carbonate dissolves, and carries out grain size analysis, and calcium carbonate particle size distribution analysis result sees Fig. 1.
Visible by accompanying drawing 1; Paper grade (stock) calcium carbonate itself is not the particle of spheroidal; Its diameter is not represented the absolute diameter on the ordinary meaning; What its was represented is a distribution situation, promptly changes to the integral curve of a lower limit continuously from a higher limit, and the diameter here can only be the assembly average of all changes value.Grain diameter value is not unique, and it is with to measure used instrument and statistical method relevant.No matter using the particle size analyzer (laser or sedimentation) of which kind of principle, all can not go to measure all and connect the distance between 2 of the particle surfaces through center of gravity, is equivalent grain size so claim measured particle diameter.Equivalent grain size generally uses volume average particle size to provide numerical value with volume average particle size D (4,3) and surface area average grain diameter D (3,2) expression traditionally.
Provide the explanation of parameter in the granularity graph: the figure in the grain size analysis report is differential distribution map (being the frequency distribution map), but not cumulative distribution table; Volume average particle size D (4,3) and surface area average grain diameter D (3,2) represent the weighted average of particle diameter to volume (quality) and surface area respectively.
D (0.1) expression particle diameter accounts for 10% of cumulative volume less than the volume of the particle of d (0.1);
50% (being meso-position radius) that d (0.5) expression particle diameter respectively accounts for cumulative volume less than it with greater than its particle volume;
D (0.9) expression particle diameter accounts for 90% of cumulative volume less than the volume of the particle of d (0.9).
Span is represented the relative width and the degree of irregularity of size distribution.Specifically be expressed as:
Span=[d (0.9)-d (0.1)]/d (0.5);
Uniformity is measuring with respect to the absolute deviation of mean value.
Calcium carbonate granularity figure overall distribution is narrow, span little (1.037), peak value high (13.67), the big (2.26m of specific area 2/ g), maximum particle size is 8.71 μ m, and even particle size distribution is described.
Embodiment 3 adds the influence of different amount guar gums to reconstituted tobacco paper substrate quality
Prepare the reconstituted tobacco paper substrate by embodiment 1 step; Wherein step (4) adds running water with the tobacco mixed slurry; Being mixed with solid content is the tobacco slurry suspension of 0.5 wt.%, is uniformly dispersed, and (concentration is 20g/L to wherein adding calcium carbonate aqueous solution under stirring at low speed; Agitating solution mixes it), making the carbonic acid of adding, calcareous to make its quality percentage composition final in mixed slurry be 50%.Stir 30s, add guar gum suspension, continue to stir 1min, copy sheet rapidly, other steps are with embodiment 1.Wherein the addition of guar gum prepares multiple reconstituted tobacco paper substrate (sheet paper base) from 0% being increased to 1.5% (in guar gum final quality percentage composition mixed slurry).The result is following to the sheet paper base measuring physical properties:
1. different guar gum consumptions are seen table 1 to the influence of paper substrate physical property
Table 1
Annotate: CaCO 3Consumption is 50%.
The consumption of guar gum is increased to 1.5% from 0%, assigns to see from the ash of sheet paper base, and the ash content of sheet paper base is increased to 16.67% from 4.14%, and the content of ashes of sheet paper base changes greatly, and content of ashes has increased by 12.53%.Explanation under experiment condition, the consumption of guar gum to calcium carbonate in sheet paper base to keep influential effect bigger.It can also be seen that from table 1 consumption of guar gum is at 0.5% o'clock, the tensile strength of sheet paper base is 1.19 kN/m, and tear index is 1.65 mNm 2/ g, bulk is 1.84 cm 3/ g, the ash content of sheet paper base has reached 15.21%; Continue to increase the consumption to 1.5% of guar gum, the tensile strength of sheet paper base is increased to 1.28 kN/m from 1.19 kN/m, and tear index has only increased by 0.09 mNm 2/ g, bulk is from 1.84 cm 3/ g drops to 1.77 cm 3/ g's 0.18 μ m/ (Pas), air permeability have risen, and the ash content of sheet paper base only increased by 1.46%, explain that 0.5% guar gum consumption is enough.Therefore, under experiment condition, the guar gum consumption increases, and little to the ash content contribution of sheet paper base, the intensity index of sheet paper base increases to some extent, and the bulk of sheet paper base and permeability rise along with the increase of ash content slightly to some extent.The applicability that from lot of experiment results, combines effect and cost calculation and actual production, the addition that sums up guar gum are 0.05%~0.5% o'clock of quality of tobacco slurry, can produce significant experiment effect.
2. different guar gum consumptions are to the influence of paper substrate permeance property
Wetability Max is meant that the reconstituted tobacoo paper substrate is reached the time after the highest by complete wetting and signal strength signal intensity, and it is along with liquid increases in the increase of the paper surface time of staying.Present embodiment is test liquid with water, and the Max value is big more, and the water repelling property of expression sheet paper base is good more.To be pattern reached the time of being experienced at 95% o'clock by liquid infiltration and signal strength signal intensity to characteristic value t95; It is with the aqueous solution as test liquid, this moment, the permeability of pattern only received the influence of paper pore structure, hole is more greatly or when open more; Aqueous solution infiltration is fast more; The t95 value is big more, and the surface porosity of expression sheet paper base is more little, and then anti-permeability performance is good more.
The surface texture of sheet paper base, permeance property and absorbent have very important influence to the follow-up painting process of sheet paper base.It is as shown in table 2 that the present invention sums up the permeance property that obtains the reconstituted tobacoo paper substrate of gained under the different guar gum consumption conditions.
Table 2 guar gum consumption is to the influence of sheet paper base permeance property
Guar gum consumption/% 0 0.1 0.2 0.25 0.28 0.3 0.50 0.6 0.75 1.00 1.50
Max/s 0.102 0.116 0.121 0.129 0.138 0.147 0.185 0.213 0.261 0.293 0.433
Cobb30/g·m -2 26.7 26.0 25.4 25.2 24.8 24.5 23.9 23.5 23.1 20.9 12.7
Cobb60/g·m -2 29.0 28.5 28.1 27.9 27.7 27.4 26.7 26.5 26.3 24.8 15.7
t95/s 0.097 0.253 0.362 0.449 0.473 0.497 0.541 0.82 1.018 1.048 1.482
The t95 value has characterized the surface pore structure of sheet paper base, and is visible by table 2, when the guar gum consumption is 0%; T95 value minimum (0.097 s) explains that the surface porosity of sheet paper base this moment is maximum, and the t95 value increases along with the increase of guar gum consumption gradually; Reduce gradually the surface pore of sheet paper base, when the guar gum consumption is 1.5%, and t95 value maximum (1.482 s); The surface porosity that sheet paper base this moment is described is minimum, this is because the guar gum consumption increases, and has promoted combining between the fiber and fiber in the paper; The calcium carbonate quantity of keeping in the sheet paper base and the amount of fiber fines increase; Calcium carbonate and fiber fines that the space on sheet paper base surface is kept cover, thereby have obtained the sheet paper base surface texture that relatively seals, be unfavorable for liquid from the sheet paper base surface seepage to inside.
Can find out that from table 2 wetability Max value and t95 value demonstrate close Changing Pattern, all are increase trend along with the increase of guar gum consumption.When the guar gum consumption is 0%, Max value minimum (0.102 s), the permeance property of expression sheet paper base is best; When the guar gum consumption is 1.5%, Max value maximum (0.433 s), the guar gum consumption increases, and guar gum has the effect of similar glue, and combining between fiber and the fiber become closely, and the permeance property of sheet paper base is the phase strain differential also.
The Cobb30 value and the Cobb60 value of sheet paper base are as shown in table 2 under the different guar gum consumptions.Cobb30 value and Cobb60 value demonstrate close Changing Pattern, all demonstrate reduction trend along with the increase of guar gum consumption.When the guar gum consumption was 0%, the water absorbing properties of sheet paper base was maximum, and Cobb30 value and Cobb60 value are respectively 26.7 g/m 2With 29.0 g/m 2When the guar gum consumption was 1.5%, the Cobb30 value and the Cobb60 value of sheet paper base dropped to 12.7g/m respectively 2With 15.7 g/m 2, the water absorbing properties of sheet paper base obviously descends.
Embodiment 4 adds the influence of different amount calcium carbonate to reconstituted tobacco paper substrate quality
Prepare the reconstituted tobacco paper substrate by embodiment 1 step; Wherein step (4) adds running water with the tobacco mixed slurry; Being mixed with solid content is the tobacco slurry suspension of 0.5 wt.%; Be uniformly dispersed, under stirring at low speed to wherein adding calcium carbonate aqueous solution (concentration is 20g/L, and agitating solution mixes it).Stir 30s, it is 0.25% that adding guar gum suspension makes guar gum final quality percentage composition in mixed slurry, continues to stir 1min, copies sheet rapidly, and other steps are with embodiment 1.Wherein the addition of calcium carbonate prepares multiple reconstituted tobacco paper substrate (sheet paper base) from 10% being increased to 75% (in calcium carbonate final quality percentage composition mixed slurry).The result is following to the sheet paper base measuring physical properties:
1. different calcium carbonate consumptions are to the influence of paper substrate physical property
Table 3
Calcium carbonate consumption/% 10 20 30 40 50 60 70 75
Tensile index/Nmg -1 20.75 20.61 20.03 17.93 15.83 14.57 14.01 13.04
Tensile strength/kNm -1 1.45 1.44 1.38 1.29 1.18 1.02 0.98 0.91
Tear index/mNm 2·g -1 1.73 1.66 1.61 1.57 1.47 1.43 1.41 1.37
Bulk/cm 3·g -1 1.81 1.83 1.89 1.89 1.91 1.92 1.92 1.94
Tightness/gcm -3 0.55 0.55 0.53 0.53 0.52 0.51 0.51 0.50
Air permeability/μ mPa -1·s -1 0.13 0.14 0.16 0.31 0.50 0.58 0.63 0.69
Ash content/% 8.98 10.19 11.75 13.58 15.17 15.43 16.04 16.58
Visible by table 3, CaCO 3Addition increases to 50% from 10%, and the ash content of sheet paper base increases to 15.17% from 8.98%, and ascensional range reaches 6.19%, and CaCO is described 3Addition has bigger influence to the ash content of sheet paper base, thereby causes the physical property of sheet paper base also to change thereupon.CaCO 3Addition increases to 50% from 10%, and the tensile strength of sheet paper base drops to 1.18 kN/m from 1.45 kN/m, tear index 0.26 mNm that descended 2/ g, bulk is from 1.81 cm 3/ g rises to 1.91 cm 3/ g's 0.37 μ m/ (Pas), air permeability have risen.Therefore, CaCO 3Addition increases, and the intensity index of sheet paper base descends gradually, and the bulk and the air permeability of sheet paper base rise slightly.When the consumption of calcium carbonate when 50% increases to 70%, the ash content of sheet paper base is increased to 16.58% from 15.17%, has only increased by 1.41%, the amplitude of increase is very little; And the increase of calcium carbonate consumption, the tensile strength of sheet paper base, tensile index and tear index equal strength index constantly descend, and the bulk and the air permeability of sheet paper base rise slightly.Comprehensively above-mentioned, the calcium carbonate consumption is can obtain in 50% o'clock to keep effect preferably, and this moment, sheet paper base still can keep intensity index preferably.
2. different calcium carbonate consumptions are to the influence of sheet paper base permeance property
Table 4
CaCO 3Consumption/% 10 20 30 40 50 60 70 75
Max/s 0.333 0.305 0.281 0.281 0.274 0.271 0.268 0.257
Cobb30/g·m -2 16.8 18.8 19.3 23.3 24.5 24.9 25.6 25.8
Cobb60/g·m -2 21.3 23.1 23.3 26.6 26.8 27.4 27.9 28.2
t95/s 1.190 1.162 0.983 0.840 0.449 0.357 0.319 0.302
Visible by table 4, work as CaCO 3Consumption is 10% o'clock, and t95 value maximum (1.190 s) explains that the surface porosity of sheet paper base this moment is minimum, and the t95 value is along with CaCO 3The increase of consumption and reducing gradually, the surface pore of sheet paper base increases gradually, works as CaCO 3Consumption is 50% o'clock, and the t95 value has dropped to 0.449 s, explains that the surface porosity of sheet paper base this moment is bigger, and this is because CaCO 3Consumption increases, CaCO 3Keep between the fiber of sheet paper base and fiber and the surface of sheet paper base; The calcium carbonate quantity that the sheet paper base surface is kept increases; Calcium carbonate helps producing many more holes on the sheet paper base surface; Thereby obtained relatively more open sheet paper base surface texture, help liquid from the sheet paper base surface seepage to inside.The calcium carbonate consumption increases to 75% from 50%, and calcium carbonate not keeping in sheet paper base obviously increases, and the content of ashes of sheet paper base changes little; The variation of t95 value is also little; Drop to 0.302 s by 0.449 s, the surface pore of sheet paper base continues to increase, but changes little.
Can find out that from table 4 wetability Max value and t95 value demonstrate close Changing Pattern, all along with CaCO 3The increase of consumption and on a declining curve.Work as CaCO 3Consumption is 10% o'clock, Max value maximum (0.333 s), and the permeance property of expression sheet paper base is the poorest; CaCO 3Consumption is 50% o'clock, and the Max value has been reduced to 0.274 s, continues to increase the consumption to 75% of calcium carbonate, and the Max value of sheet paper base continues to drop to 0.257, changes little.CaCO 3Consumption increases, CaCO 3Keep between the fiber of sheet paper base and fiber and the surface of sheet paper base, increased the distance between fiber and the fiber, make the structure of sheet paper base become loose, improved the permeance property of sheet paper base.
Different Ca CO 3The Cobb30 value of sheet paper base and Cobb60 value are as shown in table 4 under the consumption.Cobb30 value and Cobb60 value demonstrate close Changing Pattern, all along with CaCO 3The increase of consumption and increasing.Work as CaCO 3Consumption is 10% o'clock, and the water absorbing properties of sheet paper base is minimum, and Cobb30 value and Cobb60 value are respectively 16.8 g/m 2With 21.3 g/m 2Work as CaCO 3Consumption is 50% o'clock, and the Cobb30 value and the Cobb60 value of sheet paper base rise to 24.5 g/m respectively 2With 26.8 g/m 2, the absorbent of sheet paper base improves, and when the consumption of calcium carbonate was 75%, the Cobb30 value and the Cobb60 value of sheet paper base were respectively 25.8 g/m 2With 28.2 g/m 2, be that increase in 50% o'clock is not obvious than calcium carbonate consumption.
3. sheet paper base is carried out scanning electron microscope analysis
Accompanying drawing 2 is respectively not add with accompanying drawing 3 fills out CaCO 3Sheet paper base is filled out 50%CaCO with adding 3The cross section SEM figure of sheet paper base.Visible by accompanying drawing 2 with accompanying drawing 3, do not add and fill out CaCO 3The inside of sheet paper base visible significantly offal and offal fiber combinations form more interlayer hole between tobacco stalk fibre and the offal fiber.Add and fill out CaCO 3Afterwards, the bulk of sheet paper base changes little, and the interlayer hole of sheet paper base is by CaCO 3Fill, formed new pore structure, the new hole that forms is less.Add and fill out CaCO 3Afterwards, owing to keep in the inner CaCO of sheet paper base 3Between exist hole, help the infiltration with liquid of passing through of air, therefore, the air permeability and the permeance property of sheet paper base make moderate progress.
4. sheet paper base is carried out flue gas analysis
Table 5 sheet paper base flue gas analysis result
Sheet paper base Do not add and fill out Add and fill out 40%CaCO 3 Add and fill out 50%CaCO 3 Add and fill out 60%CaCO 3 Add and fill out 70%CaCO 3
Tar/mg 13.46 11.23 10.19 9.5 9.3
TPM/mg 16.30 14.18 12.51 11.25 11.25
Puff number/Puffs 6.13 5.6 5.30 4.9 4.8
Actual measurement moisture content/mg 2.81 2.25 2.31 2.02 2.09
Nicotine/mg 0.03 0.02 0.02 0.02 0.02
Carbon monoxide/mg 25.67 23.72 22.91 20.3 20.1
Table 5 is filled out 50%CaCO for adding 3The flue gas analysis result of front and back sheet paper base.Present technique field conventional method is adopted in flue gas analysis, and present embodiment carries out chopping with sheet paper base, carries out craft then and beats cigarette, adopts linear pattern smoking machine (Britain Cerulean company) to carry out flue gas analysis.Visible by table 5, add and fill out 50%CaCO 3After; Reduced the consumption of offal and offal in the Cigarette, improved the combustibility of sheet paper base, made the tar content of sheet paper base and CO amount descend 24.29% and 10.75% respectively; TPM is propped up by 16.30 mg/ and drops to 12.51 mg/ and prop up, and puff number also drops to 5.30 by 6.13.Add and fill out 70% CaCO 3After, the tar content of sheet paper base and CO amount are reduced to 9.3 mg and 20.1 mg respectively, and TPM is also reduced to 11.25 mg, but and 50%CaCO 3Compare during consumption, tar content, CO amount and TPM descend and are little.This shows, add and fill out CaCO 3After, reduced tar content and the CO amount in the sheet paper base effectively, simultaneously, TPM amount and puff number also have decline in various degree.
, sheet paper base added fill out CaCO as retention agent with guar gum 3The result who studies shows that the guar gum consumption increases, and the physical strength of sheet paper base increases, and fills out 50%CaCO when adding 3The time, the guar gum consumption is 0.25% reasonable, the t95 value of sheet paper base, Max value, Cobb30 value, Cobb60 value are respectively 0.449s, 0.129s, 25.2g/m 2With 27.9 g/m 2, along with the guar gum consumption increases, the permeance property of sheet paper base and absorbent descend.The guar gum consumption is 0.25%, along with CaCO 3The increase of consumption, the physical strength of sheet paper base descends gradually, and the permeance property and the absorbent of sheet paper base rise gradually, add and fill out 50%CaCO 3After; Reduced the consumption of offal and offal in the Cigarette; Significantly improve the combustibility of sheet paper base, make tar content and the CO amount of sheet paper base descend 24.29% and 10.75% respectively, TPM is propped up by 16.30 mg/ and drops to 12.51 mg/ and prop up; Puff number also drops to 5.30 by 6.13, and the physical strength of sheet paper base, permeance property and absorbency are more satisfactory.
Embodiment 5 adds the influence of wood pulp to sheet paper base
1. wood pulp cellulose quality analysis
Wood pulp cellulose quality to obtaining after the commercial wood-pulp board fiber making beating is analyzed, and compares with two groups of tobacco stalk fibres are set simultaneously, and the result is as shown in table 6.Wood pulp cellulose distribution of lengths after wood-pulp board fiber and the making beating is shown in accompanying drawing 4 and accompanying drawing 5.
Table 6 Kajaani FS300 fibre analysis
Raw material The wood-pulp board fiber Making beating back wood pulp cellulose Tobacco stalk fibre Tobacco stalk fibre
Beating degree/ oSR 13 33 16 23
Number average length L n/mm 0.53 0.38 0.33 0.30
Weight average length Lw/mm 2.67 2.35 0.88 0.77
Two-fold weight average length Lww/mm 1.82 1.37 1.79 1.41
Fines (n) content/% 58.03 60.21 45.65 47.30
Fines (l) content/% 9.78 13.78 11.37 12.53
Rugosity/mgm -1 0.324 0.112 0.137 0.136
Fiber curl/% 18.6 15.6 14.3 14.0
Visible by table 6, the fiber weight average length (Lw) of wood-pulp board is 2.67mm, and after making beating, beating degree is 33 oSR, the weight average length of wood pulp cellulose is 2.35 mm, and the weight average length of fiber has shortened 0.32mm, wood pulp cellulose is described in pulping process, and fibre length has certain loss.But compare with tobacco stalk fibre, the fiber weight average length of tobacco stalk fibre is that (beating degree is 16 to 0.88 mm oSR) and 0.77 mm (beating degree is 23 oSR), the wood pulp cellulose length after this explanation making beating still exceeds much than tobacco stalk fibre length.
2. add the influence of wood pulp to reconstituted tobacco paper substrate physical property
Prepare the reconstituted tobacco paper substrate by embodiment 1 step; Wherein step (4) adds running water with the tobacco mixed slurry; Being mixed with solid content is the tobacco slurry suspension of 0.5 wt.%, is uniformly dispersed, and under stirring at low speed, accounts for the tobacco slurry mass percent and is respectively 2%, 3%, 6%, 9%, 12%, 15% and 20% wood pulp cellulose to wherein adding to add respectively; Other steps prepare the reconstituted tobacco paper substrate with embodiment 1.
(1) different wood pulp consumptions to the sheet paper base physical property to influence testing result as shown in table 7.
The different wood pulp consumptions of table 7 are to the influence of paper substrate physical property
Visible by table 7, owing to having added intensity and length wood pulp cellulose preferably, the tensile index and the tear index of making beating back wood pulp cellulose have reached 37.40 Nm/g and 9.09mNm 2/ g so the tensile index of sheet paper base and tear index all are ascendant trend faster along with the increase of wood pulp consumption, sees shown in the accompanying drawing 6.The tensile index and the tear index that do not add the sheet paper base of wood pulp are 11.65 Nm/g and 1.14 mNm 2/ g, when the wood pulp addition was 3%, the tensile index of sheet paper base and tear index rose to 12.22 Nm/g and 1.42 mNm 2/ g, the strength character of sheet paper base increases slightly; When the addition of wood pulp was 6%, the tensile index of sheet paper base and tear index rose to 14.29 Nm/g and 1.90 mNm 2/ g, the strength character of sheet paper base be improved significantly; When the wood pulp addition was 15%, the tensile index of sheet paper base and tear index rose to 19.76 Nm/g and 2.85 mNm 2/ g, the strength character of sheet paper base is significantly improved.
Because the rugosity of wood-pulp board fiber is 0.324 mg/m (table 6), the rugosity value of fiber is very high, and visible by table 6, the wood-pulp board fiber becomes the bulk of paper also very high, is 3.05 cm 3/ g; The rugosity of wood pulp cellulose and bulk all descend to some extent after the making beating, are respectively 0.112 mg/m and 2.15 cm 3/ g, when this explanation making beating let the fiber wire-dividing broom purification, the rugosity of fiber also descended simultaneously.The bulk of not adding the sheet paper base of wood pulp is 2.36 cm 3/ g, the bulk of wood pulp cellulose exceeds 0.21 cm than pulling an oar afterwards 3/ g.Can find out from table 7; The addition of wood pulp is increased to 20% from 2%; The bulk of sheet paper base does not change basically, and main cause is that making beating back wood pulp cellulose becomes the bulk of paper lower slightly than the bulk of sheet paper base, so it is afterwards little to the influence of sheet paper base to cause adding wood pulp.
From table 7, the air permeability of making beating back wood pulp is 11.80 μ m/Pas, and the air permeability that does not add the sheet paper base of wood pulp cellulose is 2.34 μ m/Pas, this shows, the air permeability of wood pulp exceeds 9.46 μ m/Pas than the air permeability of sheet paper base.When the addition of wood pulp in sheet paper base is 3%; The air permeability of sheet paper base is 2.56 μ m/Pas; The air permeability of sheet paper base increases slightly to some extent, and when the addition of wood pulp in sheet paper base was 6%, the air permeability of sheet paper base was 3.37 μ m/Pas; The air permeability of sheet paper base has increased by 44.02%, and the air permeability of sheet paper base significantly increases.
(2) different wood pulp consumptions are to the testing result that influences of sheet paper base permeance property
Table 8 wood pulp consumption is to the influence of sheet paper base permeance property
Wood pulp consumption/% Making beating back wood pulp 0 2 3 6 9 12 15 20
Max/s 0.041 0.197 0.196 0.193 0.169 0.141 0.129 0.057 0.052
Cobb30/g·m -2 27.9 26.7 26.7 26.7 26.8 27.3 27.3 27.5 28.0
Cobb60/g·m -2 29.6 28.4 28.6 28.9 29.0 29.1 29.2 29.5 29.8
t95/s 0.012 0.960 0.730 0.619 0.602 0.520 0.431 0.412 0.392
Characteristic value t95 characterizes the porosity on sheet paper base surface, can be found out by table 8, and the t95 value of making beating back wood pulp is very little; Be 0.012 s; Explain that making beating back wood pulp cellulose has elasticity preferably, become the porosity on paper surface very high, be very beneficial for liquid and infiltrate into page inside.Do not add the sheet paper base t95 value maximum (0.960 s) of wood pulp, when the wood pulp addition was 3%, the t95 value of sheet paper base was 0.619 s; When the addition of wood pulp was 15%, the t95 value of sheet paper base was 0.412 s, along with the increase of wood pulp addition; The t95 value of sheet paper base descends gradually; Explain that wood pulp adds in the sheet paper base, help the sheet paper base surface and obtain open more surface texture that it is inner from the sheet paper base surface seepage to sheet paper base to help liquid.
Wetability Max is meant that the reconstituted tobacoo paper substrate is reached the time after the highest by complete wetting and signal strength signal intensity, and it is along with liquid increases in the increase of the paper surface time of staying.The Max value of making beating back wood pulp is very little, is 0.041 s, explains that wood pulp has increased in the adhesion between fiber and the fiber after the making beating, still is very good but wood pulp cellulose becomes the permeance property of paper.Can find out that from table 8 wetability Max value and t95 value demonstrate close Changing Pattern, all are increase trend along with the increase of wood pulp addition.Do not add the sheet paper base Max value maximum (0.197 s) of wood pulp, the permeance property of expression sheet paper base is the poorest; When the wood pulp addition was 6%, the Max value dropped to 0.169 s, when the wood pulp addition increases to 15%; Max value minimum (0.057 s); The wood pulp addition increases, and helps forming more loose pore structure between fiber and the fiber, and the permeance property of sheet paper base is corresponding to improve.
The Cobb30 value and the Cobb60 value of sheet paper base are as shown in table 8 under the different wood pulp addition conditions.The Cobb30 value and the Cobb60 value of making beating back wood pulp are the highest, are respectively 27.9 g/m 2With 29.6 g/m 2From table 8, Cobb30 value and Cobb60 value demonstrate close Changing Pattern, all demonstrate increase trend along with the increase of wood pulp addition.When the wood pulp addition was 0, the water absorbing properties of sheet paper base was minimum, and Cobb30 value and Cobb60 value are respectively 26.7 g/m 2With 28.4 g/m 2When the wood pulp addition was 15%, the Cobb30 value and the Cobb60 value of sheet paper base rose to 27.5 g/m respectively 2With 29.5 g/m 2, under experiment condition, the interpolation of wood pulp increases the absorbent of sheet paper base slightly to some extent, but changes little.
Comprehensively above-mentioned; The addition of wood pulp in sheet paper base increases, because wood pulp cellulose has elasticity and intensity preferably, the hole on sheet paper base surface increased gradually; Structure between sheet paper base internal fiber and the fiber becomes loose; Help the surface pore infiltration of liquid from sheet paper base, permeance property increases, and the whole absorbent of sheet paper base rises along with the increase of wood pulp addition to some extent.
(3) add the scanning electron microscope analysis of wood pulp to the reconstituted tobacoo paper substrate
That accompanying drawing 7 ~ 13 shows is the surperficial SEM figure of wood pulp and sheet paper base.Wherein, a1 is that wood-pulp board fiber surface (500 *), a2 are that wood-pulp board fiber, (100 *), b1 are that 3% wood pulp cellulose sheet paper base (500 *), c2 are that 3% wood pulp cellulose sheet paper base (100 *), d 1 are that 6% wood pulp cellulose sheet paper base (500 *), d2 are that 6% wood pulp cellulose sheet paper base (100 *), e1 are that 9% wood pulp cellulose sheet paper base (500 *), e2 are that 9% wood pulp cellulose sheet paper base (100 *), f1 are that 12% wood pulp cellulose sheet paper base (500 *), f2 are that 12% wood pulp cellulose sheet paper base (100 *), g1 are that 15% wood pulp cellulose sheet paper base (500 *), g2 are the surperficial SEM figure of 15% wood pulp cellulose sheet paper base (100 *) for making beating back wood-pulp board fiber (500 *), b2 for making beating back wood-pulp board fiber (100 *), c1.From accompanying drawing 7 ~ 13, the wood pulp cellulose smooth surface of making beating not, fiber is stiff, the adhesion between fiber and the fiber a little less than, become paper structure more loose, intensity is lower, air permeability good (accompanying drawing a1 and figure a2); Tangible wire-dividing broom purification appears in the wood pulp cellulose after the making beating, in the pulping process, is accompanied by continuing of shear action and conquassation effect; The fiber finer cell is by conquassation, and fiber has had the cut-out of considerable part, and then fibrillating; (accompanying drawing b1 and figure b2) strengthened in fibre swelling, the wire-dividing broom purification effect of fiber, improved the binding ability between fiber and the fiber; Thereby tensile index and tear index increase greatly, and can also keep permeability (table 2) preferably.The surface porosity factor of wood pulp of not pulling an oar is maximum, though the porosity of wood pulp diminishes to some extent after the making beating, porosity is still very high.The addition of wood pulp increases gradually in the sheet paper base, when the sheet paper base physical strength increases, has improved the surface property of sheet paper base effectively, and the porosity on sheet paper base surface is along with the addition of wood pulp increases and obviously increases.
Do not pull an oar wood pulp cellulose because more stiff, and adhesion is more weak, and bulk is high, and its cross section fiber is more open, and internal structure is loose (accompanying drawing 14a) relatively.Wood pulp cellulose wire-dividing broom purification after the making beating, fiber surface is owing to have adhesion preferably, and SEM schemes (accompanying drawing 14b) from its cross section, and the tightness of fiber increases, and becomes the bulk of paper to descend more.Add making beating wood pulp afterwards in the sheet paper base,, help improving the internal structure of sheet paper base because wood pulp cellulose has toughness and elasticity preferably.From accompanying drawing 14 ~ 19, the addition of wood pulp increases in the sheet paper base, and the inner structure of sheet paper base becomes loose, and the hole of appearance increases, thereby the air permeability of sheet paper base is increased.
(4) add the influence of wood pulp to reconstituted tobacoo paper substrate flue gas
Table 9 wood pulp addition is to the influence of sheet paper base flue gas analysis
Wood pulp addition/% 0 2 3 6 9 12 15 20
Tar/mg 9.7 9.0 8.6 8.0 7.7 7.7 7.0 6.2
TPM/mg 11.83 11.35 11.28 10.25 10.22 10.13 9.32 8.61
Puff number/Puffs 5.7 5.3 5.0 4.8 4.7 5.0 4.9 4.7
Actual measurement moisture content/mg 2.13 2.31 2.25 2.18 2.61 2.45 2.40 2.24
Nicotine/mg 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02
Carbon monoxide/mg 20.70 20.2 19.7 19.7 19.0 18.9 18.4 17.7
Table 9 has shown the flue gas analysis result who adds sheet paper base behind the wood pulp.Along with the increase of wood pulp addition, the air permeability of sheet paper base increases, thereby improves the combustibility of sheet paper base, and the interpolation of wood pulp reduced the consumption of offal and offal in the Cigarette, and the tar content of sheet paper base is also therefore reduction.Visible by table 9; The sheet paper base tar content and the CO amount of not adding wood pulp are respectively 9.7 mg and 20.70 mg; When the wood pulp addition was 6%, the tar content of sheet paper base and CO amount were 8.0 mg and 19.7 mg, have descended 17.53% and 4.83% respectively; TPM is propped up by 11.83 mg/ and drops to 10.25 mg/ and prop up, and puff number also drops to 4.8 by 5.7.Continue to increase the wood pulp addition, the tar content of sheet paper base and CO amount continue on a declining curve.This shows, add wood pulp in sheet paper base, reduced tar content and the CO amount in the sheet paper base, simultaneously, TPM amount and puff number also have decline in various degree.
Comprehensively above-mentioned; The experimental result of adding wood pulp in the sheet paper base shows, the addition of wood pulp increases to 15% from 3%, because wood pulp cellulose has elasticity and intensity preferably; The tensile index of sheet paper base, tear index, air permeability be improved significantly; The hole on sheet paper base surface increases gradually, and the structure between sheet paper base internal fiber and the fiber becomes loose, helps the surface pore infiltration of liquid from sheet paper base; Permeance property increases, and the whole absorbent of sheet paper base rises along with the increase of wood pulp addition to some extent.The tar content of sheet paper base and CO amount all has decline in various degree simultaneously.Because the addition of wood pulp increases, the sensory evaluating smoking of reconstituted tobacoo is brought counter productive, so the addition of wood pulp in sheet paper base is just few as far as possible.From above-mentioned experimental result; The addition of wood pulp is 6% o'clock; The physical property of sheet paper base and permeance property be improved significantly; And indexs such as the tar content of sheet paper base, CO amount, TPM have realized decline to a certain degree, take all factors into consideration, so the addition of selected wood pulp is 6%.
Embodiment 6 adds the influence to the sheet paper base physical property of wood pulp celluloses, calcium carbonate
Prepare the reconstituted tobacco paper substrate by embodiment 1 step; Wherein step (4) adds running water with the tobacco mixed slurry, and being mixed with solid content is the tobacco slurry suspension of 0.5 wt.%, is uniformly dispersed; Under stirring at low speed, account for the tobacco slurry mass percent and be respectively 6% wood pulp cellulose, be 0.25% guar gum by the tobacco slurry mass percent to wherein adding; With accounting for the tobacco slurry mass percent is 0 ~ 70% calcium carbonate, and other steps prepare the reconstituted tobacco paper substrate with embodiment 1.
1. different calcium carbonate consumptions are seen table 10 to the influence of paper substrate physical property
The different calcium carbonate consumptions of table 10 are to the influence of paper substrate physical property
CaCO 3Consumption/% 0 10 20 30 40 50 60 70
Tensile index/Nmg -1 14.29 17.76 15.55 13.15 12.76 13.27 11.66 11.66
Tensile strength/kNm -1 0.95 1.27 1.10 1.00 0.96 0.95 0.87 0.86
Tear index/mNm 2·g -1 1.90 2.05 1.94 1.91 1.88 1.87 1.83 1.68
Bulk/cm 3·g -1 2.33 2.34 2.43 2.40 2.46 2.43 2.41 2.45
Tightness/gcm -3 0.38 0.43 0.41 0.42 0.41 0.41 0.42 0.41
Air permeability/μ mPa -1·s -1 2.56 2.06 3.46 5.08 5.33 5.45 5.57 6.94
Ash content/% 6.14 7.51 8.90 10.11 11.72 12.42 14.01 14.42
Annotate: the addition of wood pulp is 6%, and the guar gum consumption is 0.25%.
Can find out from table 10, not add and fill out CaCO 3Sheet paper base tensile index and tear index be respectively 14.29 Nm/g and 1.90 mNm 2/ g adds after 10% calcium carbonate, and the tensile index of sheet paper base and tear index rise to 17.76 Nm/g and 2.05 mNm slightly 2/ g.This mainly is to fill out CaCO adding 3The time added guar gum; The interpolation of guar gum has strengthened combining between fiber and the fiber; And the keep amount of calcium carbonate this moment in sheet paper base is not very big; Both integrate and see, guar gum wants big to the intensity contribution of sheet paper base, so caused the sheet paper base intensity index to strengthen slightly to some extent.Fill out CaCO along with adding in the sheet paper base 3Consumption increase CaCO 3Keep increase, the ash content of sheet paper base increases gradually, works as CaCO 3The amount of filling out that adds be increased at 60% o'clock, the ash content of sheet paper base has been increased to 14.01%, CaCO 3Keep and obtained effect preferably.CaCO 3Add the increase of the amount of filling out, the tensile index and the tear index of sheet paper base reduce gradually, work as CaCO 3The amount of filling out that adds be increased at 60% o'clock, the tensile index of sheet paper base and tear index drop to 11.66 Nm/g and 1.68 mNm 2/ g.Do not add CaCO 3The sheet paper base bulk be 2.33 cm 3/ g, CaCO 3Addition be increased to 70% from 10%, the bulk of sheet paper base increases a little to some extent, works as CaCO 3The amount of filling out that adds be increased at 60% o'clock, the bulk of sheet paper base is 2.41 cm 3/ g generally speaking adds and fills out CaCO 3Bulk influence to sheet paper base is little.
2. different calcium carbonate consumptions are seen table 11 to the influence of paper substrate permeance property
Table 11 calcium carbonate consumption is to the influence of sheet paper base permeance property
CaCO 3Consumption/% 0 30 50 70
Max/s 0.169 0.149 0.133 0.113
Cobb30/g·m -2 26.8 26.7 27.3 27.5
Cobb60/g·m -2 29.0 29.0 28.5 29.3
t95/s 0.602 0.417 0.335 0.281
Characteristic value t95 characterizes the porosity on sheet paper base surface, can be found out by table 11, only adds wood pulp and does not add CaCO 3The t95 value be 0.602 s, work as CaCO 3Consumption is 30% o'clock, and the t95 value of sheet paper base is 0.417 s, works as CaCO 3Consumption is 70% o'clock, and the t95 value of sheet paper base is 0.281 s, along with CaCO 3The increase of consumption, the t95 value of sheet paper base descends gradually, and CaCO is described 3Add in the sheet paper base, help the sheet paper base surface and obtain open more surface texture, it is inner from the sheet paper base surface seepage to sheet paper base to help liquid.
Wetability Max is meant that the reconstituted tobacoo paper substrate is reached the time after the highest by complete wetting and signal strength signal intensity, and it is along with liquid increases in the increase of the paper surface time of staying.Can find out that from table 11 wetability Max value and t95 value demonstrate close Changing Pattern, all along with CaCO 3The increase of consumption and be increase trend.Only add wood pulp and do not add CaCO 3The Max value be 0.169 s, work as CaCO 3Consumption is 30% o'clock, and the Max value drops to 0.149 s, works as CaCO 3Consumption is 70% o'clock, Max value minimum (0.113 s), CaCO 3Consumption increases, more CaCO 3Retain in sheet paper base inside, help forming more loose pore structure between fiber and the fiber, the permeance property of sheet paper base is corresponding to improve.
From result of experiment, Different Ca CO 3The Cobb30 value of sheet paper base and Cobb60 do not have too big variation under the consumption condition, add CaCO 3Cobb30 value and the influence of Cobb60 value to sheet paper base are little.
3. add the scanning electron microscope analysis of wood pulp, calcium carbonate reconstituted tobacoo paper substrate
Accompanying drawing 20 ~ 23 is for adding wood pulp cellulose and CaCO 3The surperficial SEM figure of sheet paper base, Figure 24 are cross section SEM figure.From accompanying drawing 20 ~ 23, add CaCO in the sheet paper base 3Amount increase, the surface porosity of sheet paper base descends to some extent, the sheet paper base surface becomes more smooth.From accompanying drawing 24, add CaCO 3The internal structure of sheet paper base becomes very loose afterwards, and sheet paper base is inner bigger hole to occur, and has more irregular fine pore, and inner porosity significantly improves, thereby improves the air permeability of sheet paper base, adds and fills out CaCO 3The internal structure of sheet paper base significantly improves afterwards.
4. add the influence of wood pulp, calcium carbonate to reconstituted tobacoo paper substrate flue gas
Table 12 sheet paper base flue gas analysis result
(sheet paper base) CaCO 3Consumption/% 0 30 50 70
Tar/mg 8.0 6.9 6.5 6.3
TPM/mg 10.25 8.86 8.25 8.25
Puff number/Puffs 4.8 4.9 4.6 4.5
Actual measurement moisture content/mg 2.18 1.96 1.72 1.90
Nicotine/mg 0.02 0.02 0.02 0.02
Carbon monoxide/mg 19.7 18.6 16.3 16.1
Along with CaCO 3The increase of consumption, the air permeability of sheet paper base increases, thereby improves the combustibility of sheet paper base, and the increase of calcium carbonate consumption reduced offal and the shared ratio of offal in the Cigarette, and the tar content of sheet paper base is therefore reduction also.Table 12 is a wood pulp consumption 6%, adds Different Ca CO 3The flue gas analysis result of sheet paper base behind the consumption.Visible by table 12, do not add and fill out CaCO 3Sheet paper base tar content and CO amount be respectively 8.0 mg and 19.7 mg, work as CaCO 3Consumption is 50% o'clock, and the tar content of sheet paper base and CO amount is 6.5 mg and 16.3 mg, has descended 18.75% and 17.25% respectively, and TPM is propped up by 10.25 mg/ and drops to 8.25 mg/ and prop up, and puff number also drops to 4.5 by 4.8.Continue to increase CaCO 3Consumption, the tar content of sheet paper base and CO amount continue on a declining curve.This shows, add CaCO 3In sheet paper base, reduced tar content and the CO amount in the sheet paper base, simultaneously, TPM amount and puff number also have decline in various degree.
The experimental result of adding wood pulp in the sheet paper base shows; The addition of wood pulp increases to 15% from 3%; Because wood pulp cellulose has elasticity and intensity preferably, the tensile index of sheet paper base, tear index, air permeability be improved significantly, the hole on sheet paper base surface increases gradually; Structure between sheet paper base internal fiber and the fiber becomes loose; Help the surface pore infiltration of liquid from sheet paper base, permeance property increases, and the whole absorbent of sheet paper base rises along with the increase of wood pulp addition to some extent.The interpolation of wood pulp makes the tar content of sheet paper base and CO amount that decline in various degree all arranged.Because the addition of wood pulp increases, the sensory evaluating smoking of reconstituted tobacoo is brought counter productive, so the interpolation of wood pulp in sheet paper base should be more the least possible.Through taking all factors into consideration and constantly experiment and analysis; The present invention sums up, and the addition of wood pulp is 6% o'clock, the physical property of sheet paper base and permeance property be improved significantly; And the tar content of sheet paper base and CO amount also have decline to a certain degree, so the addition of selected wood pulp is 6%.
Further, the present invention studies summary, when the wood pulp addition is 6%, adds in the sheet paper base and fills out CaCO 3Increase to 70% from 15%, the physical strength of sheet paper base descends to some extent, and the permeance property and the absorbent of sheet paper base improve.Do not add and fill out CaCO 3Sheet paper base tar content and CO amount be respectively 8.0 mg and 19.7 mg, work as CaCO 3Consumption is 50% o'clock, and the tar content of sheet paper base and CO amount is 6.5 mg and 16.3 mg, has descended 18.75% and 17.25% respectively, and TPM is propped up by 10.25 mg/ and drops to 8.25 mg/ and prop up, and puff number also drops to 4.5 by 4.8.Continue to increase CaCO 3Consumption, the tar content of sheet paper base and CO amount continue on a declining curve, if but the consumption of dosing calcium carbonate surpasses 50%, and the wing is not obvious in the ash content increase of paper substrate, and it is little to the sheet paper base effect therefore to increase the calcium carbonate consumption again.The calcium carbonate consumption surpasses after 50%, and the physical strength of paper substrate descends very fast, is unfavorable for that the production of paper substrate is manufactured paper with pulp.So, confirm when the wood pulp addition is 6%, adds in the sheet paper base and fill out CaCO 3Amount is 50%.
The optimum addition of embodiment 7 calcium carbonate, wood pulp cellulose and guar gum
The calcium carbonate amount of filling account for tobacco material slurry quality 50%, the wood pulp cellulose addition account for tobacco material slurry quality 6%, guar gum accounts for 0.25% o'clock of tobacco material slurry quality, the performance index of the paper substrate of the reconstituted tobacco for preparing is following:
Tensile index/Nmg -1: 13.55
Tensile strength/kNm -1: 0.96
Tear index/mNm 2G -1: 1.89
Bulk/cm 3G -1: 2.46
Tightness/gcm -3: 0.41
Air permeability/μ mPa -1S -1: 5.57
Max/s:0.133
Cobb30/g·m -2:27.4
Cobb60/g·m -2:28.6
t95/s:0.338
Tar/mg:6.5
TPM/mg:8.31
Puff number/Puffs:4.6
Actual measurement moisture content/mg:1.97
Nicotine/mg:0.02
Carbon monoxide/mg:16.4.
The reconstituted tobacoo that combines existing common process to prepare obtained offal sheet paper base is applied in the cigarette, carries out sensory evaluation by 7 specialty persons of smokeing panel test, the very soft silk floss of the flue gas of sample product, exquisiteness; Flow velocity is slower, and long sense significantly increases, and fragrance texture is more clear, bright, pass through and send out; Harmony is good; Do not have assorted gas, the flue gas moisture feeling significantly promotes, comprehensive grading 10 minutes.

Claims (6)

1. method of improving reconstituted tobacco paper substrate quality; Comprise that dipping extracts offal and offal, defibrination, pulls an oar, copies sheet, squeezing and dry step, it is characterized in that in copying the sheet step, in the tobacco material slurry, adding accounting for tobacco material to starch mass percent be 10~70% calcium carbonate, 3~15% wood pulp cellulose and 0.05~0.5% guar gum.
2. according to the said method of improving reconstituted tobacco paper substrate quality of claim 1, it is characterized in that in copying the sheet step, in the tobacco material slurry, adding that to account for tobacco material slurry mass percent be 40 ~ 60% calcium carbonate, 3~12% wood pulp cellulose and 0.1~0.28% guar gum.
3. according to the said method of improving reconstituted tobacco paper substrate quality of claim 2, it is characterized in that in copying the sheet step, in the tobacco material slurry, adding that to account for tobacco material slurry mass percent be 50% calcium carbonate, 6% wood pulp cellulose and 0.25% guar gum.
4. according to the arbitrary said method of improving reconstituted tobacco paper substrate quality of claim 1~3; It is characterized in that concrete steps are: wood pulp cellulose adds in the tobacco material; Be to discongest under 2% the condition at solid content, and then to be mixed with solid content be 0.5%~1.0% slurry, under finely dispersed situation, add calcium carbonate aqueous solution while stirring; Continue stirring and add aqueous guar glue solution after 30 seconds, continue to stir after 1 minute and copy sheet rapidly.
5. the reconstituted tobacco paper substrate for preparing of the arbitrary said method of improving reconstituted tobacco paper substrate quality of claim 1~3.
6. the reconstituted tobacco paper substrate for preparing of the said method of improving reconstituted tobacco paper substrate quality of claim 4.
CN201210190340.6A 2012-06-11 2012-06-11 Method for improving quality of reconstituted tobacco paper base and reconstituted tobacco paper base Active CN102715641B (en)

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CN102943408A (en) * 2012-10-12 2013-02-27 红云红河烟草(集团)有限责任公司 Preparation method for shaping paper used for cigarette filter tip rod
CN103005660A (en) * 2012-12-28 2013-04-03 上海烟草集团有限责任公司 Production process for reducing CO release amount of paper-making reconstituted tobacco and reconstituted tobacco
CN103141928A (en) * 2012-12-31 2013-06-12 杭州利群环保纸业有限公司 Preparation method for paper-making process tobacco sheet and finished product of paper-making process tobacco sheet
CN103174052A (en) * 2013-02-07 2013-06-26 赵鸿 Tobacco sheet preparing method and tobacco sheet
CN103469691A (en) * 2013-09-06 2013-12-25 湖北中烟工业有限责任公司 Preparation method of natural tobacco texture cigarette paper
CN103519341A (en) * 2013-10-23 2014-01-22 红塔烟草(集团)有限责任公司 Low-pectin-content reconstituted tobacco slice base by papermaking process and preparing method thereof
CN104473318A (en) * 2014-12-03 2015-04-01 湖北中烟工业有限责任公司 Harm-reducing and tar-lowering recombined tobacco and producing method thereof
CN104957754A (en) * 2015-07-09 2015-10-07 川渝中烟工业有限责任公司 Method for increasing retention rate of calcium carbonate in paper-making reconstituted tobacco
CN105146718A (en) * 2015-07-09 2015-12-16 川渝中烟工业有限责任公司 Method of increasing calcium carbonate retention in paper-making reconstituted tobacco
CN105768182A (en) * 2016-04-19 2016-07-20 滁州卷烟材料厂 Tobacco flakes added with grape vine and production method tobacco flakes
CN107048468A (en) * 2017-06-06 2017-08-18 山东瑞博斯烟草有限公司 A kind of preparation method and application of papermaking-method reconstituted tobaccos compounded mix
CN109662339A (en) * 2019-01-16 2019-04-23 华南理工大学 A kind of sophora flower odor type reconstituted tobacoo and its method for baking

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Cited By (17)

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CN102943408B (en) * 2012-10-12 2015-04-08 红云红河烟草(集团)有限责任公司 Preparation method for shaping paper used for cigarette filter tip rod
CN102943408A (en) * 2012-10-12 2013-02-27 红云红河烟草(集团)有限责任公司 Preparation method for shaping paper used for cigarette filter tip rod
CN103005660A (en) * 2012-12-28 2013-04-03 上海烟草集团有限责任公司 Production process for reducing CO release amount of paper-making reconstituted tobacco and reconstituted tobacco
CN103005660B (en) * 2012-12-28 2015-02-11 上海烟草集团有限责任公司 Production process for reducing CO release amount of paper-making reconstituted tobacco and reconstituted tobacco
CN103141928A (en) * 2012-12-31 2013-06-12 杭州利群环保纸业有限公司 Preparation method for paper-making process tobacco sheet and finished product of paper-making process tobacco sheet
CN103174052A (en) * 2013-02-07 2013-06-26 赵鸿 Tobacco sheet preparing method and tobacco sheet
CN103174052B (en) * 2013-02-07 2016-06-01 赵鸿 The preparation method of thin section for tobacco and thin section for tobacco
CN103469691A (en) * 2013-09-06 2013-12-25 湖北中烟工业有限责任公司 Preparation method of natural tobacco texture cigarette paper
CN103519341A (en) * 2013-10-23 2014-01-22 红塔烟草(集团)有限责任公司 Low-pectin-content reconstituted tobacco slice base by papermaking process and preparing method thereof
CN104473318A (en) * 2014-12-03 2015-04-01 湖北中烟工业有限责任公司 Harm-reducing and tar-lowering recombined tobacco and producing method thereof
CN104473318B (en) * 2014-12-03 2017-01-18 湖北中烟工业有限责任公司 Harm-reducing and tar-lowering recombined tobacco and producing method thereof
CN104957754A (en) * 2015-07-09 2015-10-07 川渝中烟工业有限责任公司 Method for increasing retention rate of calcium carbonate in paper-making reconstituted tobacco
CN105146718A (en) * 2015-07-09 2015-12-16 川渝中烟工业有限责任公司 Method of increasing calcium carbonate retention in paper-making reconstituted tobacco
CN105146718B (en) * 2015-07-09 2017-06-13 川渝中烟工业有限责任公司 A kind of method of calcium carbonate retention rate in raising papermaking-method reconstituted tobaccos
CN105768182A (en) * 2016-04-19 2016-07-20 滁州卷烟材料厂 Tobacco flakes added with grape vine and production method tobacco flakes
CN107048468A (en) * 2017-06-06 2017-08-18 山东瑞博斯烟草有限公司 A kind of preparation method and application of papermaking-method reconstituted tobaccos compounded mix
CN109662339A (en) * 2019-01-16 2019-04-23 华南理工大学 A kind of sophora flower odor type reconstituted tobacoo and its method for baking

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