CN102709786A - Automatic conveying and film arranging technology of film arranging clamp and automatic film arranging device thereof - Google Patents
Automatic conveying and film arranging technology of film arranging clamp and automatic film arranging device thereof Download PDFInfo
- Publication number
- CN102709786A CN102709786A CN2012101807428A CN201210180742A CN102709786A CN 102709786 A CN102709786 A CN 102709786A CN 2012101807428 A CN2012101807428 A CN 2012101807428A CN 201210180742 A CN201210180742 A CN 201210180742A CN 102709786 A CN102709786 A CN 102709786A
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- anchor clamps
- film
- screening
- commutator segment
- cylinder
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- 238000005516 engineering process Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000012216 screening Methods 0.000 claims description 91
- 238000007599 discharging Methods 0.000 claims description 24
- 239000013307 optical fiber Substances 0.000 claims description 12
- 239000002699 waste material Substances 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- Motor Or Generator Current Collectors (AREA)
Abstract
The invention discloses an automatic conveying and film arranging technology of a film arranging clamp. The automatic conveying and film arranging technology of the film clamp is characterized in that the film arranging clamp is sleeved on a locating core firstly under the work of a material outlet cylinder and a material outlet shaft, the film arranging clamp on the locating core can be separated so as to be automatically sent to a locating sleeve of an intermediate order turning device by a material placing cylinder and a material placing plate, a thimble in a guide sleeve can be started by a thimble cylinder, and then a commutator film in a film placing plate can be pushed out so as to be inserted in a groove of the film arranging clamp on the locating sleeve. An automatic film arranging device adopted by the automatic conveying and film arranging technology is characterized in that a film placing plate (42) is arranged at an outlet position of a film sending slideway (69) and is arranged on a film placing guide rail (73) through a film placing plate sliding block (70), the film placing sliding block is also connected with a film placing plate cylinder (71), a guide sleeve (43) is arranged at the side edge of the film placing plate and is internally provided with a thimble (44), and the thimble (44) is connected with a thimble cylinder (72). The automatic conveying and film arranging technology and the automatic film arranging device, disclosed by the invention, have the advantages that the automation degree is high, the production cost is low, the operation of manually taking materials and inserting the film is omitted, and the work efficiency and the production effectiveness are increased.
Description
Technical field
The present invention relates to a kind of commutator manufacturing process, specifically relate to a kind of technology and slice arranging apparatus thereof that can on the screening anchor clamps, carry out screening the commutator segment in the commutator.
Background technology
At present; Motor generally adopts manual screening mode with the preparatory combined method of the commutator segment of commutator: promptly the screening operation of commutator is to adopt screening anchor clamps (for having the cylindrical plastic circle of some grooves) to be skeleton; By operating personnel's screening anchor clamps of taking by hand, and many commutator segment is embedded into by same direction one by one in the groove of these screening anchor clamps and makes the preparatory sub-assembly of commutator segment.For this reason, need take operating personnel working time, have certain labour intensity, and inefficiency, productivity effect are low.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, can realize the automatic transport of screening anchor clamps, the screening technology and the slice arranging apparatus thereof of the automatic screening of commutator segment on the screening anchor clamps and provide a kind of.
The object of the invention is realized through following technical scheme: a kind of automatic transport of screening anchor clamps and screening technology are: at first; The screening anchor clamps are set to the screening anchor clamps in the location core that is used to place the screening anchor clamps through the outlet of feeding slideway and through discharging cylinder control discharging axle; Then; Through the pusher cylinder be contained on the guide rail slide block and on location core and screening anchor clamps change the station of preface device in the middle of delivering to; Again through put the material cylinder promote on the core of location put flitch and the screening anchor clamps that will locate on the core are put on the positioning sleeve of delivering to this centre commentaries on classics preface device; Thereby through discharging, pusher, put material and come the common automatic transport action of accomplishing the screening anchor clamps, then the positioning sleeve that changes the preface device in the middle of this and screening anchor clamps are changeed preface and insert the embedding commutator segment to the station of automatic slice arranging apparatus;
Simultaneously; Commutator segment is put in the sheet plate through sending the sheet slideway to enter into; Promote this putting the sheet plate and putting sheet plate slide block and slide on the sheet panel guide and arrive and insert embedding commutator segment station place putting of commutator segment is housed by putting sheet plate cylinder again; To put commutator segment in the sheet plate by thimble cylinder control thimble again and eject and change in the middle of being inserted in the groove of the screening anchor clamps on the positioning sleeve of preface device, will drive the angle that the rotation of screening anchor clamps is equivalent to a slice commutator segment by positioning sleeve after the every insertion a slice of screening anchor clamps commutator segment, so repeatable operation; Thereby commutator segment is embedded in the groove of screening anchor clamps according to same direction automatically one by one, to make the preparatory sub-assembly of commutator segment.
The automatic slice arranging apparatus that is adopted according to the automatic transport and the screening technology of described screening anchor clamps; Comprise and send the sheet slideway; Be equipped with in the said exit of sending the sheet slideway and put the sheet plate, this is put the sheet plate and is contained in and puts on the sheet panel guide through putting sheet plate slide block, put sheet plate slide block again with put sheet plate cylinder and link to each other; At the said side of putting the sheet plate fairlead is housed, in this fairlead thimble is housed, thimble links to each other with the thimble cylinder again.
After adopting the present invention, the screening anchor clamps are enclosed within on the core of location by discharging cylinder and the work of discharging axle earlier, are separated out and deliver to automatically on the positioning sleeve of corresponding station by putting the material cylinder and putting the screening anchor clamps that flitch will locate on the core again; Thimble in the fairlead is started by the thimble cylinder, and the commutator segment of putting in the sheet plate is ejected and is inserted in the groove of screening anchor clamps.Automaticity of the present invention is high, production cost is low, has omitted manual work and has got material, inserted sheet operation, has reduced labour intensity, has obviously improved operating efficiency and productivity effect, has significant technological progress.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is made further detailed description.
Fig. 1 is the structural representation of the screening anchor clamps automatic conveying device of the present invention's employing.
Fig. 2 is feeding slideway and the end view of fairlead among Fig. 1.
Fig. 3 is the vertical view (location core and screening anchor clamps are pushed out) of Fig. 1.
Fig. 4 is the structural representation of the automatic slice arranging apparatus of the present invention's employing.
Fig. 5 is the end view of Fig. 4.
Fig. 6 is the vertical view (putting the sheet plate is pushed out) of Fig. 4.
The screening anchor clamps automatic conveying device that Fig. 7 adopts for the present invention, the middle scheme of installation that changes between preface device and the automatic slice arranging apparatus.
Embodiment
Can know that with reference to accompanying drawing the automatic transport of screening anchor clamps of the present invention and screening technology are: initial, the screening anchor clamps that will be used to install commutator segment are poured vibrating disk into, through the screening of vibrating disk, select qualified screening anchor clamps earlier.At first; (qualified) screening anchor clamps 80 (and flow to fairlead 58 through the outlet of feeding slideway 65; Confirm that through the screening anchor clamps correlation optical fiber on the fairlead 58 62 the screening anchor clamps put in place); And, the screening anchor clamps are set to the location core 10 (owing to have the positioning bar 66 of four protrusions above the core of location, the discharging beam warp is crossed discharging cylinder promotion screening anchor clamps and can the direction of screening anchor clamps accurately be located) that is used to place the screening anchor clamps through discharging cylinder control discharging axle 60; Then; Through the pusher cylinder be contained on the guide rail 67 slide block and on location core and screening anchor clamps change the station of preface device 81 in the middle of delivering to; Again through put material cylinder 63 promote on the cores of location put flitch 9 and the screening anchor clamps that will locate on the core are put on the positioning sleeve 82 of delivering to this centre commentaries on classics preface device 81; Thereby through discharging, pusher, put material and come the common automatic transport action of accomplishing the screening anchor clamps, then the positioning sleeve that changes the preface device in the middle of this and screening anchor clamps (by step motor control level 180 degree that pivot) are changeed preface and insert the embedding commutator segment to the station of automatic slice arranging apparatus;
Simultaneously, whether commutator segment is qualified product through sending the sheet slideway and being used for detecting by three pairs of commutator segment correlation optical fiber 51, and this correlation optical fiber detects the commutator segment (its dovetail number is corresponding with commutator segment correlation optical fiber) of every process; Then; Commutator segment enters into to be put in the sheet plate 42; Promote this putting the sheet plate and putting sheet plate slide block 70 and slide on the sheet panel guide 73 and arrive and insert embedding commutator segment station (being the spacing position of locating piece 55) and locate putting of commutator segment is housed by putting sheet plate cylinder again; To put commutator segment in the sheet plate by thimble cylinder control thimble 44 again ejects and changes in the middle of being inserted in the groove of the screening anchor clamps on the positioning sleeve of preface device; To drive the angle (by the rotation of positioning sleeve rotary components control positioning sleeve) that the rotation of screening anchor clamps is equivalent to a slice commutator segment by positioning sleeve after the every insertion a slice of screening anchor clamps commutator segment; Repeatable operation like this, thus commutator segment (monolithic) is embedded in the groove of screening anchor clamps according to same direction automatically one by one, to make the preparatory sub-assembly of commutator segment.
When the commutator segment correlation optical fiber 51 on sending the sheet slideway detects commutator segment and is waste product (its dovetail number does not meet); The then setting through microcomputer controller; Earlier the commutator segment waste product is also entered into and put in the sheet plate 42; Promote to put in place middle then preface device (by the skew of stepping motor driven rotary) angle of skew, angle of positioning sleeve (control of positioning sleeve rotary components) skew that the screening anchor clamps promptly are installed of changeing again by putting sheet plate cylinder; Thimble 44 work are just got this commutator segment waste product, fan the air (not being inserted in the screening anchor clamps) then, and the middle then positioning sleeve that changes preface device 81 is got back to original position and worked on.
Discharging cylinder, pusher cylinder and put the material cylinder (belonging to screening anchor clamps automatic conveying device); Middle positioning sleeve rotary components and the stepping motor that changes in the preface device; Commutator segment correlation optical fiber in the automatic slice arranging apparatus, put sheet plate cylinder, thimble cylinder etc. all and microcomputer controller be electrically connected, its work is by the unified regulation and control of this microcomputer controller.
Can know referring to figs. 1 through Fig. 3; The screening anchor clamps automatic conveying device that is adopted according to the automatic transport and the screening technology of described screening anchor clamps; Comprise feeding slideway 65; In outlet one side of said feeding slideway 65 continuous discharging axle 60 and discharging cylinder 64 are housed, the location core 10 (its specification is corresponding with the screening anchor clamps) that is used to place these screening anchor clamps are housed at the outlet opposite side of said feeding slideway 65; Have the positioning bar 66 (be generally four on its periphery, per 90 degree circular arcs are established) of (a little) protrusion on the said location core 10, on the inner periphery of this location core 10, be equipped with and put flitch 9, this is put flitch 9 and expects that cylinder 63 links to each other with putting.
Wherein, location core 10 is contained on the slide block 6 through feeding riser 2, and this slide block 6 is contained on the guide rail 67, puts 63 in cylinder of material and is contained in through cushion block 1 on the top of feeding riser 2.Feeding riser and slide block are pushed by pusher cylinder 68 on guide rail.Like Fig. 1, shown in Figure 2; For more accurately, more fast the screening anchor clamps of falling the outlet of feeding slideway are done the discharging reaction; Fairlead 58 (the discharging cylinder can be contained on the fairlead through top board seat 59) also is equipped with in the bottom of said feeding slideway 65 in its exit, screening anchor clamps correlation optical fiber 62 (it is facing to the outlet of feeding slideway 65) is equipped with in the both sides of this fairlead 58.Screening anchor clamps correlation optical fiber, discharging cylinder are electrically connected with microcomputer controller respectively; When this correlation optical fiber detects the screening anchor clamps of falling the outlet of feeding slideway and puts in place; Immediate reaction sends instruction to microcomputer controller and by it to the discharging cylinder, and the discharging cylinder starts by the discharging axle to be delivered to the screening anchor clamps on the core of location.
Can know with reference to Fig. 4 to Fig. 6; (commutator segment) automatic slice arranging apparatus that is adopted according to the automatic transport and the screening technology of described screening anchor clamps; Comprise and send sheet slideway 69; Be equipped with in the said exit of sending sheet slideway 69 and put sheet plate 42, this is put sheet plate 42 and is contained in and puts on the sheet panel guide 73 through putting sheet plate slide block 70, put sheet plate slide block 70 again with put sheet plate cylinder 71 and link to each other; At the said side of putting sheet plate 42 fairlead 43 is housed, in this fairlead 43 thimble 44 is housed, thimble 44 (through shaft joint 45) links to each other with thimble cylinder 72 again.Whether qualified (whether the number that mainly is its dovetail meets the requirements in order to detect commutator segment; General commutator segment has three dovetails); Commutator segment correlation optical fiber 51 (its number, position are corresponding with the dovetail of commutator segment, are generally three of continuous setting) is equipped with in the said both sides (through fibre optic plate 50) of sending sheet slideway 69.
Wherein, this is put sheet plate 42 and is used to place commutator segment; Putting between the interior commutator segment of sheet plate 42 after the thimble in the fairlead 43 and the activity wants the position corresponding.As shown in Figure 5, to locate preferably for the activity of opposed plate of ability, the said sheet panel guide 73 of putting is contained on the track base 40, in the left side of this track base 40 right panel 56 is housed, and on right panel 56 and with said corresponding position, position of putting the sheet plate, locating piece 55 is housed.Putting sheet plate cylinder 71 is contained on the track base 40 through left plate 52.Thimble cylinder 72 is contained on the flat board 48 of track base 40 sides through thimble cylinder block 47.Because send the sheet slideway 69 li a lot of commutator segments to be arranged simultaneously, the said angle bar 41 that send sheet slideway 69 front ends is provided with only let a slice commutator segment get into to put in the sheet plate 42 at every turn and other commutator segment retaining outside putting the sheet plate.
Claims (6)
1. the automatic transport of screening anchor clamps and screening technology is characterized in that: at first, the screening anchor clamps also through discharging cylinder control discharging axle, are set to the screening anchor clamps in the location core that is used to place the screening anchor clamps through the outlet of feeding slideway; Then; Through the pusher cylinder be contained on the guide rail slide block and on location core and screening anchor clamps change the station of preface device in the middle of delivering to; Again through put the material cylinder promote on the core of location put flitch and the screening anchor clamps that will locate on the core are put on the positioning sleeve of delivering to this centre commentaries on classics preface device; Thereby through discharging, pusher, put material and come the common automatic transport action of accomplishing the screening anchor clamps, then the positioning sleeve that changes the preface device in the middle of this and screening anchor clamps are changeed preface and insert the embedding commutator segment to the station of automatic slice arranging apparatus;
Simultaneously; Commutator segment is put in the sheet plate through sending the sheet slideway to enter into; Promote this putting the sheet plate and putting sheet plate slide block and slide on the sheet panel guide and arrive and insert embedding commutator segment station place putting of commutator segment is housed by putting sheet plate cylinder again; To put commutator segment in the sheet plate by thimble cylinder control thimble again and eject and change in the middle of being inserted in the groove of the screening anchor clamps on the positioning sleeve of preface device, will drive the angle that the rotation of screening anchor clamps is equivalent to a slice commutator segment by positioning sleeve after the every insertion a slice of screening anchor clamps commutator segment, so repeatable operation; Thereby commutator segment is embedded in the groove of screening anchor clamps according to same direction automatically one by one, to make the preparatory sub-assembly of commutator segment.
2. the automatic transport of screening anchor clamps according to claim 1 and screening technology; It is characterized in that: when the commutator segment correlation optical fiber (51) on sending the sheet slideway detects commutator segment and is waste product; Then, the commutator segment waste product is also entered into put in the sheet plate (42) earlier, promote to put in place by putting sheet plate cylinder again through the setting of microcomputer controller; Change angle of preface device skew then; Angle of positioning sleeve (82) skew of screening anchor clamps promptly is installed, and thimble (44) work is just got this commutator segment waste product, fan the air then, then in the middle of commentaries on classics preface device (81) get back to original position and work on.
3. the automatic transport of screening anchor clamps according to claim 1 and 2 and screening technology; It is characterized in that: have the positioning bar (66) of protrusion above the core of said location, the discharging beam warp is crossed discharging cylinder promotion screening anchor clamps and can the direction of screening anchor clamps accurately be located.
4. the automatic slice arranging apparatus that the automatic transport of screening anchor clamps according to claim 1 and screening technology are adopted; It is characterized in that: comprise and send sheet slideway (69); Be equipped with in the said exit of sending sheet slideway (69) and put sheet plate (42); This is put sheet plate (42) and is contained in and puts on the sheet panel guide (73) through putting sheet plate slide block (70), put sheet plate slide block (70) again with put sheet plate cylinder (71) and link to each other; At the said side of putting sheet plate (42) fairlead (43) is housed, thimble (44) is housed in this fairlead (43), thimble (44) links to each other with thimble cylinder (72) again.
5. automatic slice arranging apparatus according to claim 4 is characterized in that: commutator segment correlation optical fiber (51) is equipped with in the said both sides of sheet slideway (69) of sending.
6. according to claim 4 or 5 described automatic slice arranging apparatus; It is characterized in that: the said sheet panel guide (73) of putting is contained on the track base (40); In the left side of this track base (40) right panel (56) is housed, upward and with said corresponding position, position of putting the sheet plate locating piece (55) is housed at right panel (56).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210180742.8A CN102709786B (en) | 2012-05-21 | 2012-05-21 | Automatic conveying and film arranging technology of film arranging clamp and automatic film arranging device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210180742.8A CN102709786B (en) | 2012-05-21 | 2012-05-21 | Automatic conveying and film arranging technology of film arranging clamp and automatic film arranging device thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102709786A true CN102709786A (en) | 2012-10-03 |
| CN102709786B CN102709786B (en) | 2014-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210180742.8A Active CN102709786B (en) | 2012-05-21 | 2012-05-21 | Automatic conveying and film arranging technology of film arranging clamp and automatic film arranging device thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104167653A (en) * | 2014-08-12 | 2014-11-26 | 黄其清 | Commutator segment automatic and uniform turning mechanism |
| CN104795714A (en) * | 2015-01-30 | 2015-07-22 | 上海昭程整流子科技有限公司 | Capping and dejacketing unit |
| CN105140758A (en) * | 2015-09-16 | 2015-12-09 | 梅州市凯煜自动化设备有限公司 | Commutator segment automatic inserting apparatus |
| CN109787061A (en) * | 2018-12-11 | 2019-05-21 | 温州精淬自动化设备科技有限公司 | The 7 automatic inserting piece devices of font commutator segment |
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| US6140732A (en) * | 1998-04-08 | 2000-10-31 | Mitsubishi Denki Kabushiki Kaisha | Armature coil conductor and method of manufacture therefor |
| CN201188497Y (en) * | 2008-04-02 | 2009-01-28 | 孙银虎 | Copper bar piece-inserting machine for commutator |
| CN201194307Y (en) * | 2008-05-04 | 2009-02-11 | 傅德洪 | Commutator commutating bar assembly mechanism |
| CN201478669U (en) * | 2009-08-19 | 2010-05-19 | 瑞安市万嘉机械有限公司 | Copper bar piece-inserting machine |
-
2012
- 2012-05-21 CN CN201210180742.8A patent/CN102709786B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6140732A (en) * | 1998-04-08 | 2000-10-31 | Mitsubishi Denki Kabushiki Kaisha | Armature coil conductor and method of manufacture therefor |
| CN201188497Y (en) * | 2008-04-02 | 2009-01-28 | 孙银虎 | Copper bar piece-inserting machine for commutator |
| CN201194307Y (en) * | 2008-05-04 | 2009-02-11 | 傅德洪 | Commutator commutating bar assembly mechanism |
| CN201478669U (en) * | 2009-08-19 | 2010-05-19 | 瑞安市万嘉机械有限公司 | Copper bar piece-inserting machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104167653A (en) * | 2014-08-12 | 2014-11-26 | 黄其清 | Commutator segment automatic and uniform turning mechanism |
| CN104795714A (en) * | 2015-01-30 | 2015-07-22 | 上海昭程整流子科技有限公司 | Capping and dejacketing unit |
| CN105140758A (en) * | 2015-09-16 | 2015-12-09 | 梅州市凯煜自动化设备有限公司 | Commutator segment automatic inserting apparatus |
| CN105140758B (en) * | 2015-09-16 | 2017-08-15 | 梅州市凯煜自动化设备有限公司 | The automatic film threading equipment of commutator |
| CN109787061A (en) * | 2018-12-11 | 2019-05-21 | 温州精淬自动化设备科技有限公司 | The 7 automatic inserting piece devices of font commutator segment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102709786B (en) | 2014-11-05 |
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| C10 | Entry into substantive examination | ||
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Address after: No. 2555 Tongpan Road, Shangwang Street, Rui'an City, Wenzhou City, Zhejiang Province, 325000 Patentee after: Zhejiang Greatwall Commutator Co.,Ltd. Address before: 325200 No. 511, development zone, Ruian Economic Development Zone, Zhejiang, China Patentee before: ZHEJIANG GREATWALL COMMUTATOR Co.,Ltd. |
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