CN102706573A - Fault classification diagnosis method of equipment - Google Patents
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Abstract
The invention discloses a fault classification diagnosis method of equipment, which is characterized by comprising the following steps of: constructing a classifier model of a feature weighting least square support vector machine; constructing a classifier model of a compound-type feather weighting least square support vector machine; constructing a model parameter of the classifier model of the compound-type feather weighting least square support vector machine; inputting a fault training sample of the equipment, and training the classifier model of the compound-type feather weighting least square support vector machine; and inputting a fault sample to be measured into the trained classifier model of the compound-type feather weighting least square support vector machine for fault classification diagnosis. The fault classification diagnostic method of equipment has the advantage that the fault classification accuracy and fault diagnosis precision of the equipment are improved.
Description
Technical field
The present invention relates to a kind of method for diagnosing faults of equipment, more particularly, to a kind of failure modes diagnostic method of equipment.
Background technology
The later stage nineties, Vapnik proposes the machine learning method of SVMs on the basis of Statistical Learning Theory.SVMs can solve the problems, such as higher-dimension and the local extremum problem for being difficult to overcome in neural network algorithm, achieve certain achievement in field of diagnosis about equipment fault at present again while small sample problem is solved.The SVMs that Vapnik is proposed thinks that the importance of the data sample of each in training sample is identical in the training process, but in actual applications, the significance level of each data sample is different, particularly in the case where training sample has noise, discounting for different importance of each data sample to training process, it will be easy to over-fitting occur in the training process.To solve the above problems, Chun-Fu Lin and Sheng-De Wang propose Fuzzy Support Vector Machine, the concept that fuzzy support vector machine introduces fuzzy membership is distinguished to the importance of each data sample, it being assigned according to the importance of each data sample in the training process and being subordinate to angle value accordingly, the size for being subordinate to angle value determines the corresponding importance of the data sample.Fuzzy support vector machine inhibits the influence of noise and trouble point to training process to a certain extent, improves the precision of failure modes and fitting, progressively replaces SVMs in field of diagnosis about equipment fault at present.Fuzzy support vector machine is although it is believed that the importance of each data sample in the training process is different, but it is all equal but to give tacit consent to contribution of each different characteristic of each data sample to the performance of SVMs in itself.But when fuzzy support vector machine is applied to the fault diagnosis field of equipment, the characteristic attribute species of each data sample in training sample is more, some characteristic indexs of data sample occupy main status in failure modes, and some characteristic indexs are probably redundancy index, if the significance level of the various features attribute of each data sample is considered as identical, so in failure diagnostic process, the classification degree of accuracy of failure will be reduced, so that the precision to fault diagnosis has undesirable effect.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of classification degree of accuracy height, the failure modes diagnostic method of the high equipment of diagnostic accuracy.
The present invention solve the technical scheme that is used of above-mentioned technical problem for:A kind of failure modes diagnostic method of equipment, bag
Include following steps:
(1)The sorter model of construction feature Weighted Least Squares Support Vector Machines;
(2)Build the sorter model of compound characteristic weighing least square method supporting vector machine;
(3)Build the model parameter of the sorter model of compound characteristic weighing least square method supporting vector machine;
(4)The failure training sample of equipment is inputted, the classification to compound characteristic weighing least square method supporting vector machine
Device model is trained;
(5)By the compound characteristic weighing least square method supporting vector machine after the fault sample to be measured input training of equipment
Failure modes diagnosis is carried out in sorter model.
Described step(1)In the building process of sorter model of characteristic weighing least square method supporting vector machine be:
(1)Build the sorter model of least square method supporting vector machine:Set firstIndividual training sample,
x iForiIndividual input data,,Representx iThe input space at place, d representation space dimensions,Represent input datax iCorresponding classification,,Represent training sample from the input spaceTo the Nonlinear Mapping of high-dimensional feature space, pass throughBy training sample from the input spaceHigh-dimensional feature space is mapped to, the functional expression stated in the classification problem of high-dimensional feature space least square method supporting vector machine is:
Wherein min represents to minimize,wThe weight vector of high-dimensional feature space is represented,bBiasing coefficient is represented,c Represent penalty coefficient,Represent slack variable,The wrong degree divided is represented, subscript T represents transformation of ownership computing, and s.t. represents constraints;Then Lagrangian is introduced, the expression functional expression for obtaining the minimum value of Lagrangian is:
WhereinIt is Lagrange multiplier,It is correspondingFor supporting vector, make L pairsw、b、、Partial derivative be equal to zero, while introduce kernel function(i=1,2,3 ... n;j=1,2,3 ... n), calculateWithConcrete outcome, according toWithResult, the categorised decision function for obtaining least square method supporting vector machine is, that is, construct the sorter model of least square method supporting vector machine;
(2)The sorter model of construction feature Weighted Least Squares Support Vector Machines on the basis of the sorter model of least square method supporting vector machine:First set sample characteristics weighting parameter be,p=1,2,3 ..., m,,Sequence number is characterized, feature weight matrix is constructed on this basis, least square method supporting vector machine is improved using feature weight matrix, calculating of the smaller feature of weights on nonlinear mapping function and kernel function is influenceed smaller, the classification problem of the least square method supporting vector machine after improvement can be expressed as functional expression:
Wherein,,,,,, then optimized by method of Lagrange multipliers, while introducing kernel function, can be calculated following matrix equality:
Wherein, gaussian kernel function is:
, wherein σ represents the radial width parameter of gaussian kernel function, and the categorised decision function for obtaining characteristic weighing least square method supporting vector machine is: , that is, construct the sorter model of characteristic weighing least square method supporting vector machine.
Described step(2)In the sorter model of compound characteristic weighing least square method supporting vector machine be in feature
On the basis of the sorter model of Weighted Least Squares Support Vector Machines, fitness function is used as using the classification accuracy of characteristic weighing least square method supporting vector machine, selection is iterated to the weight vector of characteristic weighing least square method supporting vector machine by compound algorithm, obtain best initial weights vector, best initial weights vector is brought into the sorter model of characteristic weighing least square method supporting vector machine again, the sorter model of compound characteristic weighing least square method supporting vector machine is obtained.
4. the failure modes diagnostic method of a kind of equipment according to claim 3, it is characterised in that the process that described compound algorithm is iterated selection to the weight vector of characteristic weighing least square method supporting vector machine comprises the following steps:
(1)Generate initial composite typeIndividual weights summit,, and it is converted into meeting one by one to the feasible individual set of constraints, using these weights summits as initial weight set;
(2)The nicety of grading of the characteristic weighing least square method supporting vector machine on compound each weights summit is calculated, best initial weights point of the nicety of grading as fitness function is determined, worst weights pointWith suboptimum weights point;
If the fitness value of pipIt is only most not good enough better than current, compression pointIf, the fitness value of compression pointBetter than currently most not good enough, then, put, then step is gone to(7)If, the fitness value of compression pointIt is worse than current most not good enough, then step is gone to(6);
If the fitness value of pipIt is worse than current most not good enough, then compression pointIf, the fitness value of compression pointBetter than currently most not good enough, then, put, then step is gone to(7)If, the fitness value of compression pointIt is worse than current most not good enough, then step is gone to(6);
(6)Halve operation, keep optimum pointConstant, remaining each summit is all towards optimum pointIt is close, be close to formula, put, go to step(7);
(7)If, wherein 0 << 0.1, show this it is compound have been adjusted to optimum state, iteration terminates, obtain best initial weights, otherwise go to step(2).
The model parameter of the sorter model of described compound characteristic weighing least square method supporting vector machine includes weight vector
Optimizing space, initial weight Vector Groups, penalty coefficient, the radial width of gaussian kernel function, reflectance factor, the compressed coefficient, flare factor and iterations.
Compared with prior art, the advantage of the invention is that first on the basis of least square method supporting vector machine construction feature Weighted Least Squares Support Vector Machines, then selection is iterated to the weight vector of characteristic weighing least square method supporting vector machine by compound algorithm, build the sorter model of compound characteristic weighing least square method supporting vector machine, corresponding weight vector can be set to the size of the contribution margin of the performance of SVMs according to each different characteristic of input data, the weak related or incoherent feature of input data is avoided to adversely affect classification results, improve the failure modes degree of accuracy and the fault diagnosis precision of equipment.
Brief description of the drawings
Fig. 1 is workflow diagram of the invention.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
Embodiment one:The failure modes diagnostic method of a kind of equipment, it is characterised in that comprise the following steps:
(1)The sorter model of construction feature Weighted Least Squares Support Vector Machines;
(2)Build the sorter model of compound characteristic weighing least square method supporting vector machine;
(3)Build the model parameter of the sorter model of compound characteristic weighing least square method supporting vector machine;
(4)The failure training sample of equipment is inputted, the classification to compound characteristic weighing least square method supporting vector machine
Device model is trained;
(5)By the compound characteristic weighing least square method supporting vector machine after the fault sample to be measured input training of equipment
Failure modes diagnosis is carried out in sorter model.
In above-mentioned specific embodiment, the building process of the sorter model of characteristic weighing least square method supporting vector machine includes: (1)Build the sorter model of least square method supporting vector machine:
SettingIndividual training sample, input data, Representx iThe input space at place, d represents the dimension of the input space,Represent input datax iCorresponding classification,.Generally, it is directly extremely difficult in input space searching optimal separating hyper plane, it is therefore desirable to introduce nonlinear mapping function,Represent training sample from the input spaceTo the Nonlinear Mapping of high-dimensional feature space, pass throughBy training sample from the input spaceHigh-dimensional feature space is mapped to, optimal separating hyper plane is constructed in this high-dimensional feature space, its function expression is:
Wherein,wThe weight vector of high-dimensional feature space is represented,bBiasing coefficient is represented, subscript T represents transformation of ownership computing, input dataFollowing two classes situation is divided into by optimal separating hyper plane:
When can not the classification of input data is completely separable with an optimal separating hyper plane(Part input data is by mistake point), slack variable can be introduced, optimal separating hyper plane is met formula:
Formula(3)For the categorised decision function of least square method supporting vector machine two, whenWhen, input dataCorrectly classified, and worked asWhen, input dataBy mistake point.Therefore,Input data is weighedBy the degree of mistake point, meanwhile, optimal separating hyper plane must make input dataClassification space Margin=Maximum, in view of the foregoing, the Solve problems of optimal separating hyper plane can be changed into the following object function of solution:
Formula(4)The classification problem of least square method supporting vector machine is described, wherein min represents the minimum value found a function,c Penalty coefficient is represented, s.t. represents constraints;Above optimization problem can be solved by method of Lagrange multipliers, and specific formula is as follows:
WhereinIt is Lagrange multiplier,It is correspondingFor supporting vector.Above formula is optimized according to optimality condition, makes L pairsw、b、 、 Partial derivative be equal to zero, can obtain the functional expression group of following optimal conditions:
By functional expression group(6)~(9)It is further converted into matrix form:
Due to formulaWithout any relevant information, therefore above formula can not be calculated, but SVMs possesses a very important characteristic:I.e. without it is understood that, but introduce kernel function(i=1,2,3 ... n;j=1,2,3 ... n), we can calculate biasing coefficientAnd Lagrange multiplierConcrete outcome, substituted into the categorised decision functional expression of least square method supporting vector machine two(3)In, you can obtain the function expression of the sorter model of least square method supporting vector machine:
(11)
(2)The sorter model of construction feature Weighted Least Squares Support Vector Machines on the basis of the sorter model of least square method supporting vector machine:Set sample characteristics weighting parameter be,p=1,2,3 ..., m,,Sequence number is characterized, feature weight matrix is constructed on this basis, least square method supporting vector machine is improved using feature weight matrix, calculating of the smaller feature of weights on nonlinear mapping function and kernel function is influenceed smaller, the classification problem of the least square method supporting vector machine after improvement can be expressed as functional expression:
Wherein,,,,,, then optimized by method of Lagrange multipliers, while introducing kernel function, can be calculated following matrix equality:
Selection weighting kernel function, is trained using training sample and weighted, the sorter model of construction feature Weighted Least Squares Support Vector Machines;The use gaussian kernel function in linear kernel function, Polynomial kernel function or gaussian kernel function, the present embodiment can be used by weighting kernel function, obtain the categorised decision function of characteristic weighing least square method supporting vector machine(That is the sorter model of characteristic weighing least square method supporting vector machine)For:
The expression formula of wherein gaussian kernel function is:
Wherein σ represents the radial width parameter of gaussian kernel function, from the expression formula of gaussian kernel function, if in the presence of a feature weight,Smaller, the calculating influence on gaussian kernel function is smaller, and the influence to classification results is smaller, whenWhen, the attribute is disappeared from the calculating process of kernel function, and classification results are had no effect.
In above-mentioned specific embodiment, the sorter model of compound characteristic weighing least square method supporting vector machine is added in feature
On the basis of the sorter model for weighing least square method supporting vector machine, fitness function is used as using the classification accuracy of characteristic weighing least square method supporting vector machine, selection is iterated to the weight vector of characteristic weighing least square method supporting vector machine by compound algorithm, obtain best initial weights vector, best initial weights vector is brought into the sorter model of characteristic weighing least square method supporting vector machine again, the sorter model of compound characteristic weighing least square method supporting vector machine is obtained.
Compound algorithm(Compound optimal searching algorithm)It is to solve for a kind of with direct local search algorithm widely of nonlinear optimization design problem.It is so-called it is compound be in the Constraint feasible domain of n-dimensional space, it is made up of m summit compound, calculate the fitness function value on each summit, then m fitness function value is compared one by one, remove the worst summit of fitness function value, construction one meets constraints, and fitness function value is preferably put as new summit simultaneously, utilize the new summit, it is new compound so as to constantly construct, draw close the new compound optimum point constantly into feasible zone, i.e. each summit is constantly approached towards the optimal point of fitness function in an iterative process, the approximate solution of convergence criterion is met until getting.Compound algorithm is needed only to launch, expand, compress and rotate etc. and calculated in iterative process, and need not as simplex method calculating target function one, second dervative, one-dimensional optimization direction search procedure is also omit, it is therefore, without any requirement to object function.
Feature weightRepresent the size of each characteristic attribute contribution degree, so as to determine the nicety of grading of least square method supporting vector machine, selection is iterated to the optimal value of feature weight using compound algorithm in compound characteristic weighing least square method supporting vector machine, its iterative selection process includes step:
(1)Generate initial composite typeIndividual weights summit,, and it is converted into meeting one by one to the feasible individual set of constraints, using these weights summits as initial weight set;
(2)The nicety of grading of the characteristic weighing least square method supporting vector machine on compound each weights summit is calculated, best initial weights point of the nicety of grading as fitness function is determined, worst weights pointWith suboptimum weights point;
If the fitness value of pipIt is only most not good enough better than current, compression pointIf, the fitness value of compression pointBetter than currently most not good enough, then, put, then step is gone to(7)If, the fitness value of compression pointIt is worse than current most not good enough, then step is gone to(6);
If the fitness value of pipIt is worse than current most not good enough, then compression pointIf, the fitness value of compression pointBetter than currently most not good enough, then, put, then step is gone to(7)If, the fitness value of compression pointIt is worse than current most not good enough, then step is gone to(6);
(6)Halve operation, keep optimum pointConstant, remaining each summit is all towards optimum pointIt is close, be close to formula, put, go to step(7);
(7)If, whereinFor a less value, its span can be 0 << 0.1, show this it is compound have been adjusted to optimum state, iteration terminates, obtain best initial weights, otherwise go to step(2).
In above-mentioned specific embodiment, the model parameter of the sorter model of compound characteristic weighing least square method supporting vector machine
Including weight vector optimizing space, initial weight Vector Groups, penalty coefficient, the radial width of gaussian kernel function, reflectance factor, the compressed coefficient, flare factor and iterations.
Embodiment two:When the gear distress to large-scale floating crane equipment carries out classification diagnosis, it is first according in embodiment one
The step of build the sorter model of compound characteristic weighing least square method supporting vector machine, gear distress training sample in the present embodiment is included in gear wear fault sample, rotor pitting fault sample, gear slight crack fault sample and fault-free sample, gear distress training sample correspondence formulax i , the quantity of sample can be selected as needed, and six characteristic attributes that each sample is included are:Peak factor, kurtosis, pulse index, margin index, meshing frequency ratio and rotation frequency ratio, i.e.,In m=6, represent that each sample has 6 characteristic attributes.In the failure modes algorithm carried herein, weight vector is set firstwOptimizing space be 0 ﹤w≤ 1, initial weight Vector Groups include 10 groups of weight vectors, and penalty coefficient is 1.2896, the quadratic power of the radial width of gaussian kernel function is 0.0881, and reflectance factor is 1.5, and the compressed coefficient is 0.5, flare factor 1.2, iterations is 50 times, and 10 groups of weight vectors are respectively、、、、、、、、
With;Gear distress training sample is inputted and is trained in the sorter model of compound characteristic weighing least square method supporting vector machine, optimal weight vector is being exported after 50 iterationWith nicety of grading 97.5%, use the method for the present invention, classification diagnosis precision to the gear distress of large-scale floating crane equipment can reach 97.5%, if under the same conditions, when carrying out classification diagnosis to the gear distress of large-scale floating crane equipment using the model classifiers of least square method supporting vector machine, its classification diagnosis precision is 95%, as shown in table 1.
Table 1:The result table of comparisons of the method for the method of the present invention and prior art to gear distress classification diagnosis
Least square method supporting vector machine | Based on compound characteristic weighing least square method supporting vector machine | |
(,) | (1.2896,0.0881) | (1.2896,0.0881) |
Weights | ||
Testing classification precision | 95% | 97.5% |
As it can be seen from table 1 the compound characteristic weighing least square in least square method supporting vector machine and the present embodiment
SVMs all uses identical penalty coefficient and gaussian kernel function parameter(1.7202,0.1382)The purpose is to the training sample for ensureing two class support vector machines is consistent in the distribution of high-dimensional feature space, the weights of least square method supporting vector machine are all chosen for 1, it is 95% to obtain least square method supporting vector machine failure modes precision, and the weights of compound characteristic weighing least square method supporting vector machine are by compound algorithm picks in the present embodiment, the failure modes precision that the compound characteristic weighing least square method supporting vector machine in final the present embodiment is obtained is 97.5%.Gear distress sample shown in table 2 is the test sample of the sorter model of compound characteristic weighing least square method supporting vector machine.
Table 2:Gear under test failure(Or it is normal)The input data table of sample
In summary, the raising of failure modes precision of the invention is considerable, and iterations is more, and failure modes precision is higher, and when it is applied to the complexity equipment comprising various faults species and test data, safety in production can be played an important role.
Claims (5)
1. the failure modes diagnostic method of a kind of equipment, it is characterised in that comprise the following steps:
(1)The sorter model of construction feature Weighted Least Squares Support Vector Machines;
(2)Build the sorter model of compound characteristic weighing least square method supporting vector machine;
(3)Build the model parameter of the sorter model of compound characteristic weighing least square method supporting vector machine;
(4)The failure training sample of equipment is inputted, the classification to compound characteristic weighing least square method supporting vector machine
Device model is trained;
(5)By the compound characteristic weighing least square method supporting vector machine after the fault sample to be measured input training of equipment
Failure modes diagnosis is carried out in sorter model.
2. a kind of failure modes diagnostic method of equipment described in claim 1, it is characterised in that described step(1)
In the building process of sorter model of characteristic weighing least square method supporting vector machine be:
(1)Build the sorter model of least square method supporting vector machine:Set firstIndividual training sample,
x iForiIndividual input data,,Representx iThe input space at place, d representation space dimensions,Represent input datax iCorresponding classification,,Represent training sample from the input spaceTo the Nonlinear Mapping of high-dimensional feature space, pass throughBy training sample from the input spaceHigh-dimensional feature space is mapped to, the functional expression stated in the classification problem of high-dimensional feature space least square method supporting vector machine is:
Wherein min represents to minimize,wThe weight vector of high-dimensional feature space is represented,bBiasing coefficient is represented,c Represent penalty coefficient,Represent slack variable,The wrong degree divided is represented, subscript T represents transformation of ownership computing, and s.t. represents constraints;Then Lagrangian is introduced, the expression functional expression for obtaining the minimum value of Lagrangian is:
WhereinIt is Lagrange multiplier,It is correspondingFor supporting vector, make L pairsw、b、、Partial derivative be equal to zero, while introduce kernel function(i=1,2,3 ... n;j=1,2,3 ... n), calculateWithConcrete outcome, according toWithResult, the categorised decision function for obtaining least square method supporting vector machine is, that is, construct the sorter model of least square method supporting vector machine;
(2)The sorter model of construction feature Weighted Least Squares Support Vector Machines on the basis of the sorter model of least square method supporting vector machine:First set sample characteristics weighting parameter be,p=1,2,3 ..., m,,Sequence number is characterized, feature weight matrix is constructed on this basis, least square method supporting vector machine is improved using feature weight matrix, calculating of the smaller feature of weights on nonlinear mapping function and kernel function is influenceed smaller, the classification problem of the least square method supporting vector machine after improvement can be expressed as functional expression:
Wherein,,,,,, then optimized by method of Lagrange multipliers, while introducing kernel function, can be calculated following matrix equality:
Wherein, gaussian kernel function is:
, wherein σ represents the radial width parameter of gaussian kernel function, and the categorised decision function for obtaining characteristic weighing least square method supporting vector machine is: , that is, construct the sorter model of characteristic weighing least square method supporting vector machine.
3. a kind of failure modes diagnostic method of equipment according to claim 1, it is characterised in that described step
(2)In the sorter model of compound characteristic weighing least square method supporting vector machine be on the basis of the sorter model of characteristic weighing least square method supporting vector machine, fitness function is used as using the classification accuracy of characteristic weighing least square method supporting vector machine, selection is iterated to the weight vector of characteristic weighing least square method supporting vector machine by compound algorithm, obtain best initial weights vector, best initial weights vector is brought into the sorter model of characteristic weighing least square method supporting vector machine again, the sorter model of compound characteristic weighing least square method supporting vector machine is obtained.
4. the failure modes diagnostic method of a kind of equipment according to claim 3, it is characterised in that the process that described compound algorithm is iterated selection to the weight vector of characteristic weighing least square method supporting vector machine comprises the following steps:
(1)Generate initial composite typeIndividual weights summit,, and it is converted into meeting one by one to the feasible individual set of constraints, using these weights summits as initial weight set;
(2)The nicety of grading of the characteristic weighing least square method supporting vector machine on compound each weights summit is calculated, best initial weights point of the nicety of grading as fitness function is determined, worst weights pointWith suboptimum weights point;
If the fitness value of pipIt is only most not good enough better than current, compression pointIf, the fitness value of compression pointBetter than currently most not good enough, then, put, then step is gone to(7)If, the fitness value of compression pointIt is worse than current most not good enough, then step is gone to(6);
If the fitness value of pipIt is worse than current most not good enough, then compression pointIf, the fitness value of compression pointBetter than currently most not good enough, then, put, then step is gone to(7)If, the fitness value of compression pointIt is worse than current most not good enough, then step is gone to(6);
(6)Halve operation, keep optimum pointConstant, remaining each summit is all towards optimum pointIt is close, be close to formula, put, go to step(7);
5. the failure modes diagnostic method of a kind of equipment according to claim 1, it is characterised in that the model parameter of the sorter model of described compound characteristic weighing least square method supporting vector machine includes weight vector optimizing space, initial weight Vector Groups, penalty coefficient, the radial width of gaussian kernel function, reflectance factor, the compressed coefficient, flare factor and iterations.
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