CN102706554B - A kind of chain dead knot detection apparatus - Google Patents
A kind of chain dead knot detection apparatus Download PDFInfo
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- CN102706554B CN102706554B CN201110176936.6A CN201110176936A CN102706554B CN 102706554 B CN102706554 B CN 102706554B CN 201110176936 A CN201110176936 A CN 201110176936A CN 102706554 B CN102706554 B CN 102706554B
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- dead knot
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- guide groove
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Abstract
The invention discloses a kind of chain dead knot detection apparatus, comprise chain guide groove, on described chain guide groove, be provided with two tight order gears for chain to be detected is rolled into distorted shape from rectilinear form, described two tight order gears are oppositely arranged on the both sides of described chain guide groove, on described chain guide groove, are also provided with the inductor for responding to chain dead knot. Chain dead knot detection apparatus provided by the invention can improve the detection efficiency to chain dead knot effectively, saves manpower, has reduced production cost, and compared with manual detection, detects quality and obtained guarantee.
Description
Technical field
The present invention relates to chain detection apparatus, relate in particular to a kind of chain dead knot detection apparatus.
Background technology
Chain is the sub-assembly being connected in series with kinematic pair form by member identical or that interval is identical, itsAs a kind of important Mechanical Fundamentals product, owing to having gear drive and band transmission concurrently, at machineTool, automobile, petrochemical industry, metallurgical mine and weaving field of papermaking all have application very widely.
But in current most of chain production technology, the detection of chain is by manually carrying out,Namely rely on testing staff's experience, observe with feel judging whether closing of chain by outward appearanceLattice, well imagine, need a large amount of testing staff, and not only production efficiency is low, and cost of labor is high,And dependence testing staff's micro-judgment, especially check in chain dead knot process, be easy to occur leakingInspection phenomenon, chain detects quality and is difficult to be guaranteed.
Summary of the invention
The object of this invention is to provide a kind of chain dead knot detection apparatus, it can ensure chain dead knot inspectionMass metering, improves detection efficiency.
For achieving the above object, the present invention adopts following technical scheme:
A kind of chain dead knot detection apparatus, comprises chain guide groove, on described chain guide groove, be provided with forChain to be detected is rolled into two tight order gears of distorted shape from rectilinear form, described two tight ordersGear is oppositely arranged on the both sides of described chain guide groove, is also provided with for induction on described chain guide grooveThe inductor of chain dead knot.
Further, described inductor is the photoelectric sensor that is arranged on described chain guide groove one side.
Further, on described chain guide groove, be also provided with chain dead knot labelling apparatus.
Further, described chain dead knot labelling apparatus is the pneumatic look device of beating.
Further, the described pneumatic look device of beating comprises source of the gas, material stock pipe and magnetic valve, wherein, and instituteState magnetic valve and have air inlet and the first gas outlet, described air inlet is connected with described source of the gas, and describedOne gas outlet is connected with described material stock pipe by the first pneumatic tube.
Further, the described pneumatic look device of beating also comprises the first cylinder, and described motor-driven valve also hasTwo gas outlets, described the second gas outlet is connected with the cylinder barrel of described the first cylinder by the second pneumatic tube,Described material stock pipe drives and is connected on the piston rod of described the first cylinder.
Further, described chain dead knot detection apparatus also comprises and is arranged on described chain guide groove sideChain dead knot is beaten straight device.
Further, described chain dead knot is beaten straight device and is comprised the second cylinder and drive with described the second cylinderWhat be dynamically connected beats straight peen.
Further, described chain dead knot is beaten straight device and chain dead knot labelling apparatus position is relatively establishedPut the both sides at described chain guide groove.
Further, described chain dead knot detection apparatus also comprises Programmable Logic Controller, described inductorSignal output part be connected to described Programmable Logic Controller, the control end of described Programmable Logic Controller connectsExtremely described chain dead knot labelling apparatus and chain dead knot are beaten straight device.
Chain dead knot detection apparatus provided by the invention can improve the detection to chain dead knot effectivelyEfficiency, saves manpower, has reduced production cost, and compared with manual detection, detects quality and obtainedEnsure.
Brief description of the drawings
Fig. 1 is the structural representation of chain dead knot detection apparatus of the present invention;
Fig. 2 is the pneumatic structural representation of beating look device in chain dead knot detection apparatus of the present invention.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with accompanying drawingAnd embodiment, the present invention is further elaborated. Should be appreciated that described herein concreteEmbodiment only, in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, the invention provides a kind of chain dead knot detection apparatus, comprise chain guide groove 1,On chain guide groove 1, be provided with for chain 2 to be detected is rolled into two of distorted shape from rectilinear form3, two tight order gears 3 of individual tight order gear are oppositely arranged on the both sides of chain guide groove 1, chain guide grooveOn 1, be also provided with the inductor 4 for responding to chain dead knot.
When the present invention uses, first the chain to be detected in chain guide groove is rolled into through two tight order gearsDistorted shape, along with the transmission of chain, chain becomes rectilinear form automatically, and dead due in chainJoint cannot revert to rectilinear form, so dying for the sake of honour of distorted shape enters the working range of inductor, entersAnd sensed device detects.
The present invention can effectively improve chain dead knot compared with traditional chain dead knot detection apparatusDetection efficiency, save manpower, reduced production cost, and compared with manual detection, detect qualityObtain guarantee.
As a kind of preferred version, inductor 4 of the present invention is for being arranged on described chain guide groove 1 one sidesPhotoelectric sensor. Certainly, inductor 4 of the present invention is not limited to photoelectric sensor, and it also canWith known other type inductor described in employing those skilled in the art, as pressure inductor, imageSensor. In addition, the present invention preferably by photoelectric sensor along the 2 one side settings of linearity chainIn a side of chain guide groove 1, to obtain higher device utilization ratio, certainly, the present invention also can rootAlong chain 2 both sides, multiple inductors are set according to needs of production.
On the basis of technique scheme, the present invention can also arrange chain dead knot on chain guide grooveLabelling apparatus, searches the efficiency of dying for the sake of honour to improve operating personnel, its be preferably arranged on inductor afterSide's (being that chain is through driving to the labelling apparatus place of dying for the sake of honour again after inductor), to detecting chainBar is promptly and accurately located chain dead knot after dying for the sake of honour, and then improves the reliability of mark.
As shown in Figure 2, chain dead knot labelling apparatus of the present invention is preferably the pneumatic look device 5 of beating.It should be noted, the pneumatic look device of beating is a preferred version of the present invention, and it can also adoptThose skilled in the art were familiar with other dozen of look devices or structure.
The present invention is pneumatic, and the look device 5 of beating comprises source of the gas (not shown), material stock pipe 7 and electromagnetism particularlyValve 8, wherein, magnetic valve 8 has air inlet 11 and the first gas outlet 9, air inlet 11 and source of the gasConnect, the first gas outlet 9 is connected with material stock pipe 7 by the first pneumatic tube 12.
As a kind of preferred version, the pneumatic look device 5 of beating of the present invention also comprises the first cylinder 14, electricityMagnet valve 8 also has 10, the second gas outlets 10, the second gas outlet by the second pneumatic tube 13 and the first gasThe cylinder barrel 141 of cylinder 14 connects, and material stock pipe 7 drives the piston rod 142 that is connected to the first cylinder 14On.
When use, magnetic valve 8 receives signal, opens pneumatic tube, and gas is divided into two by magnetic valve 8Road, piston rod 142 drives material stock pipe 7 descending, makes the chain 2 of the approaching below of shower nozzle of material stock pipe 7,Meanwhile, the colorant liquid in the gas extrusion material stock pipe 7 in the first pneumatic tube 12, thus dead to chainJoint carries out mark. Described colorant liquid is preferably painted silica gel.
In order to improve the reliability of dying for the sake of honour of chain being beaten to color marker, chain dead knot inspection of the present inventionSurvey device and also preferably include the chain dead knot that is arranged on chain guide groove 1 side and beat straight device 6, concreteGround, chain dead knot is beaten straight device 6 and is also comprised the second cylinder 61 and drive and to be connected with the second cylinder 61Beat straight peen 62. When use, after the second cylinder 61 acknowledge(ment) signals, directly drive and beat straight peen 62 to distorted shapeChain dead knot is beaten directly. As a kind of preferred version, as shown in Figure 1, chain dead knot is beaten straight device6 and chain dead knot labelling apparatus position be relatively arranged on the both sides of chain guide groove 1, and at chain 2Transmission testing process in, make chain dead knot beat straight device 6 and chain dead knot labelling apparatus and aim at samePitch chain bar, to directly this pitch chain bar is carried out to mark after its dozen of straight distortion chains, thereby improves its markEfficiency and the accuracy of note.
In order to improve the continuity of drive mechanism of the present invention, chain dead knot detection apparatus also preferably includesProgrammable Logic Controller, the signal output part of inductor 4 is connected to described Programmable Logic Controller, described canThe control end of programmable controller is connected to chain dead knot labelling apparatus and chain dead knot is beaten straight device 6. CanProgrammable controller can also connect the control device of display screen further, and then in display screen interfaceDemonstrate the information such as quantity of dying for the sake of honour.
To sum up, the present invention detects not recovering linearly fast knot chain by inductor,And it is beaten to color marker, it has improved chain detection efficiency, has overcome manual detection efficiency lowAnd the artificial high problem of production cost, avoid relying on undetected existing that testing staff's experience brings simultaneouslyResemble, thereby ensured detection quality.
The foregoing is only preferred embodiment of the present invention, be not used for limiting enforcement model of the present inventionEnclose; If do not depart from the spirit and scope of the present invention, the present invention is modified or is equal to replacement,All should be encompassed in the middle of the protection domain of the claims in the present invention.
Claims (8)
1. a chain dead knot detection apparatus, is characterized in that, comprises chain guide groove, and described chain is ledOn groove, be provided with two tight order teeth for chain to be detected is rolled into distorted shape from rectilinear formWheel, described two tight order gears are oppositely arranged on the both sides of described chain guide groove, on described chain guide grooveAlso be provided with the inductor for responding to chain dead knot;
Described inductor is the photoelectric sensor that is arranged on described chain guide groove one side;
On described chain guide groove, be also provided with chain dead knot labelling apparatus.
2. chain dead knot detection apparatus according to claim 1, is characterized in that, described chainThe labelling apparatus of dying for the sake of honour is the pneumatic look device of beating.
3. chain dead knot detection apparatus according to claim 2, is characterized in that, described pneumaticBeat look device and comprise source of the gas, material stock pipe and magnetic valve, wherein, described magnetic valve has air inlet and theOne gas outlet, described air inlet is connected with described source of the gas, and described the first gas outlet is by the first pneumatic tubeBe connected with described material stock pipe.
4. chain dead knot detection apparatus according to claim 3, is characterized in that, described pneumaticBeat look device and also comprise the first cylinder, described magnetic valve also has the second gas outlet, and described second gives vent to angerMouth is connected with the cylinder barrel of described the first cylinder by the second pneumatic tube, and described material stock pipe drives and is connected to instituteState on the piston rod of the first cylinder.
5. chain dead knot detection apparatus according to claim 1, is characterized in that, described chainDead knot detection apparatus also comprises that the chain dead knot that is arranged on described chain guide groove side beats straight device.
6. chain dead knot detection apparatus according to claim 5, is characterized in that, described chainDie for the sake of honour beat straight device comprise the second cylinder and be connected with described the second air cylinder driven beat straight peen.
7. chain dead knot detection apparatus according to claim 5, is characterized in that, described chainDie for the sake of honour and beat straight device and chain dead knot labelling apparatus position is relatively arranged on two of described chain guide grooveSide.
8. chain dead knot detection apparatus according to claim 1, is characterized in that, described chainDead knot detection apparatus also comprises Programmable Logic Controller, described in the signal output part of described inductor is connected toProgrammable Logic Controller, the control end of described Programmable Logic Controller is connected to described chain dead knot labelling apparatusBeat straight device with chain dead knot.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110176936.6A CN102706554B (en) | 2011-06-28 | 2011-06-28 | A kind of chain dead knot detection apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110176936.6A CN102706554B (en) | 2011-06-28 | 2011-06-28 | A kind of chain dead knot detection apparatus |
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| CN102706554A CN102706554A (en) | 2012-10-03 |
| CN102706554B true CN102706554B (en) | 2016-05-18 |
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| CN201110176936.6A Active CN102706554B (en) | 2011-06-28 | 2011-06-28 | A kind of chain dead knot detection apparatus |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108225767A (en) * | 2018-04-09 | 2018-06-29 | 苏州环球科技股份有限公司 | Flexibility of chain detection device and chain-producing equipment |
| CN108760290A (en) * | 2018-04-09 | 2018-11-06 | 苏州环球科技股份有限公司 | Flexibility of chain detection device |
| CN109632299B (en) * | 2018-11-14 | 2020-07-10 | 浙江携腾机械科技股份有限公司 | Chain detection equipment |
| CN111673039A (en) * | 2019-09-06 | 2020-09-18 | 安吉长虹制链有限公司 | Chain machining process with high detection efficiency |
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|---|---|---|---|---|
| US5563392A (en) * | 1995-04-12 | 1996-10-08 | Patco Sales & Service, Inc. | Method and apparatus for monitoring wear of a continuous chain |
| CN1629613A (en) * | 2003-12-19 | 2005-06-22 | 奥蒂斯电梯公司 | Device for monitoring abnormal phenomenon in chains |
| CN201266165Y (en) * | 2008-10-06 | 2009-07-01 | 南京利民机械有限责任公司 | Device for checking chain lacking piece |
| CN101482490A (en) * | 2009-01-21 | 2009-07-15 | 苏州环球链传动有限公司 | Chain detection apparatus |
| CN202158952U (en) * | 2011-06-28 | 2012-03-07 | 太仓椿盟链传动有限公司 | Chain dead knot detection apparatus |
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2011
- 2011-06-28 CN CN201110176936.6A patent/CN102706554B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5563392A (en) * | 1995-04-12 | 1996-10-08 | Patco Sales & Service, Inc. | Method and apparatus for monitoring wear of a continuous chain |
| CN1629613A (en) * | 2003-12-19 | 2005-06-22 | 奥蒂斯电梯公司 | Device for monitoring abnormal phenomenon in chains |
| CN201266165Y (en) * | 2008-10-06 | 2009-07-01 | 南京利民机械有限责任公司 | Device for checking chain lacking piece |
| CN101482490A (en) * | 2009-01-21 | 2009-07-15 | 苏州环球链传动有限公司 | Chain detection apparatus |
| CN202158952U (en) * | 2011-06-28 | 2012-03-07 | 太仓椿盟链传动有限公司 | Chain dead knot detection apparatus |
Non-Patent Citations (1)
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| 齿形链链轮量柱测量距与其啮合特性;尹德兵 等;《机械设计》;20040228;第21卷(第02期);第25-26页 * |
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| CN102706554A (en) | 2012-10-03 |
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Address after: 215412 No. 9, Zhu Jing Industrial Park, Lu Du Town, Taicang, Suzhou, Jiangsu Patentee after: Suzhou Chunmeng Intelligent Technology Co., Ltd. Address before: 215412 No. 9, Zhu Jing Industrial Park, Lu Du Town, Taicang City, Jiangsu, Suzhou, Jiangsu Patentee before: Taicang Chunmeng Chain Drive Co.,Ltd. |
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