Summary of the invention
In view of this, the invention provides a kind of high temperature fume dust removal pipeline online test method and device, to overcome the problem that high temperature fume dust removal method for detecting pipeline of the prior art had not only increased workman's labor capacity but also influenced work efficiency.
For realizing above-mentioned purpose, the present invention provides following technical scheme:
A kind of high temperature fume dust removal pipeline online test method comprises:
Obtain the temperature distribution state information of the pipeline of preset range in the said high temperature fume dust removal pipeline;
Analyze said temperature distribution state information, obtain in the pipeline of said preset range, be lower than the pipeline location of preset temperature, the temperature of the pipeline of said preset range when said preset temperature is the flue gas proper flow;
Detect the said dedusting ash area that is lower than the pipeline location of preset temperature;
Under the situation of said dedusting ash area, confirm that the said position that is lower than the pipeline of preset temperature is the position that needs dedusting greater than preset dedusting ash area.
Preferably, said temperature distribution state information is specially the temperature field distribution plan.
Wherein, after said definite said pipeline place that is lower than preset temperature needs dedusting, also comprise:
In the distribution plan of said temperature field with the warning of glimmering of the said corresponding position of pipeline that is lower than preset temperature.
A kind of high temperature fume dust removal pipeline on-line measuring device comprises:
Acquisition module is used for obtaining the temperature distribution state information of the pipeline of said high temperature fume dust removal pipeline preset range;
Analysis module; Be used to analyze said temperature distribution state information; Obtain in the pipeline of said preset range; Be lower than the pipeline location of preset temperature, detect the said dedusting ash area that is lower than the pipeline location of preset temperature, the temperature of the pipeline of said preset range when said preset temperature is the flue gas proper flow;
Determination module is used under the situation of said dedusting ash area greater than preset dedusting ash area, confirming that the said pipeline location that is lower than preset temperature is the position that needs dedusting.
Preferably, said temperature distribution state information is specially the temperature field distribution plan.
Preferably, also comprise:
Alarm module is used in said temperature field the warning of glimmering of distribution plan and the said corresponding position of pipeline that is lower than preset temperature.
Preferably, the said thermal module that obtains is specially thermal imaging system.
Can know via above-mentioned technical scheme; The disclosed a kind of high temperature fume dust removal pipeline online test method of the embodiment of the invention; The temperature distribution state information of obtaining through analysis; Confirm to be lower than the pipeline location and the dedusting ash area of preset temperature, and confirm that when the dedusting ash area of the pipeline location that is lower than preset temperature can have influence on dust removing effects this place needs dedusting, thereby be easy to grasp accurately the position that needs dedusting in the high-temperature flue gas pipeline; Do not need artificial to judge or perforate inspection on pipeline, realized saving the purpose that workman's labor capacity is increased work efficiency again.
Embodiment
Embodiment one
See also accompanying drawing 1, be the process flow diagram of the disclosed first kind of high temperature fume dust removal pipeline online test method of the embodiment of the invention, this method can comprise:
Step S101: the temperature distribution state information of obtaining the pipeline of preset range in the high temperature fume dust removal pipeline;
The pipeline of above-mentioned preset range can be the ducted pipe network of high temperature fume dust removal and each section of blower fan; Perhaps be meant ducted a certain section of high temperature fume dust removal; Which section the pipeline of preset range specifically refers to, does not influence the realization of the embodiment of the invention, so do not do concrete qualification here.
Step S102: analysis temperature distribution situation information, obtain in the pipeline of preset range, be lower than the pipeline location of preset temperature, detect the dedusting ash area of the pipeline location that is lower than preset temperature;
The temperature of the pipeline of preset range when preset temperature is the flue gas proper flow.
With the blast furnace is example, and blast furnace can produce a large amount of flue gases in the process of tapping a blast furnace, and the temperature that flue gas gets into behind the dust excluding hood mouth flue gas can reach more than 200 ℃; Belong to high-temperature flue gas; Also about 80 ℃, the temperature of the flue gas behind the entering cleaning shaft also is higher than indoor temperature to the temperature of flue gas, because the ducted flue-gas temperature of high temperature fume dust removal is higher than indoor temperature before getting into cleaner; The temperature that is the flue gas fluid motion is higher than indoor temperature; And the dead band temperature that exists dedusting ash to pile up is lower than indoor temperature, therefore, just can draw the position and the area of the accumulation of dedusting ash through above-mentioned temperature distribution state information.
Step S103: under the situation of dedusting ash area greater than preset dedusting ash area, the pipeline location of confirming to be lower than preset temperature is the position that needs dedusting.
Preset dedusting ash area is meant the dedusting ash stacked area when influencing the cleaner dust removing effects.Should can establish according to condition of different by preset dedusting area.
The disclosed a kind of high temperature fume dust removal pipeline online test method of the embodiment of the invention; The temperature distribution state information of obtaining through analysis; Confirm to be lower than the pipeline location and the dedusting ash area of preset temperature; And, the dedusting ash area of the pipeline location that is lower than preset temperature confirms that this place needs dedusting when can having influence on dust removing effects; Thereby be easy to grasp accurately the position that needs dedusting in the high-temperature flue gas pipeline, do not need artificial to judge or perforate inspection on pipeline, realized saving the purpose that workman's labor capacity is increased work efficiency again.
Embodiment two
See also Fig. 2, be the process flow diagram of the disclosed second kind of high temperature fume dust removal pipeline online test method of the embodiment of the invention, this method can comprise:
Step S201: the temperature field distribution plan that obtains the pipeline of preset range in the said high temperature fume dust removal pipeline;
This temperature field distribution plan shows the ducted Temperature Distribution situation of preset range; The zone that can show different temperatures with various colors; So that distinguish, ordinate can displays temperature and the corresponding relation of color, and horizontal ordinate can be used for showing the particular location of high temperature fume dust removal pipeline.
Step S202: analyze said temperature field distribution plan, obtain in the pipeline of said preset range, be lower than the pipeline location of preset temperature, detect the said dedusting ash area that is lower than the pipeline location of preset temperature;
The temperature of the pipeline of said preset range when preset temperature is the flue gas proper flow.
If being lower than the pipeline of preset temperature demonstrates with grey in the distribution plan of temperature field; The pipeline that just can demonstrate which part in the pipeline of preset range during the temperature field distributes so intuitively has dedusting ash to pile up, and can learn the area of dedusting ash accumulation from the profile of grey.
Step S203: under the situation of said dedusting ash area, confirm that the said pipeline location that is lower than preset temperature is the position that needs dedusting greater than preset dedusting ash area;
Step S204: in the distribution plan of said temperature field with the warning of glimmering of the said corresponding position of pipeline that is lower than preset temperature everywhere.
The disclosed high temperature fume dust removal pipeline of embodiment of the invention online test method; Through the temperature field distribution plan that analysis is obtained, confirm to be lower than the pipeline location and the dedusting ash area of preset temperature, and confirm that when the dedusting ash area of the pipeline location that is lower than preset temperature can have influence on dust removing effects this place needs dedusting; The workman is autotelic to carry out dedusting to the high-temperature dust removal pipeline thereby make; Further, the dedusting of needs place is arranged in detecting pipeline after, also report to the police with the prompting workman carry out dedusting; Avoided which position needs dedusting in the artificial judgement high-temperature flue gas pipeline, thereby the labor capacity that has realized saving the workman has improved the purpose of work efficiency again.
Describe method in detail among the disclosed embodiment of the invention described above, can adopt the device of various ways to realize, therefore the invention also discloses two kinds of devices, provide concrete embodiment below and be elaborated for method of the present invention.
Embodiment three
See also Fig. 3, the structural representation of the device of the online detection of first kind of high temperature fume dust removal pipeline that provides for the embodiment of the invention, this device can comprise: acquisition module 301, analysis module 302 and determination module 303, wherein:
Acquisition module 301 is used for obtaining the temperature distribution state information of the pipeline of high temperature fume dust removal pipeline preset range;
Analysis module 302; Be used for analysis temperature distribution situation information, obtain in the pipeline of preset range, be lower than the pipeline location of preset temperature; Detection is lower than the dedusting ash area of the pipeline location of preset temperature, the temperature of the pipeline of preset range when preset temperature is the flue gas proper flow;
Determination module 303 is used under the situation of dedusting ash area greater than preset dedusting ash area, and the pipeline location of confirming to be lower than preset temperature is the position that needs dedusting.
The disclosed high temperature fume dust removal pipeline of embodiment of the invention on-line measuring device; Analysis module 302 is through analyzing the temperature distribution state information that acquisition module 301 obtains; Confirm to be lower than the pipeline location and the dedusting ash area of preset temperature; When can having influence on dust removing effects, the dedusting ash area that determination module 303 detects the pipeline location that is lower than preset temperature confirms that this place needs dedusting; The workman is autotelic to carry out dedusting to the high-temperature dust removal pipeline thereby make, and has avoided which position needs dedusting in the artificial judgement high-temperature flue gas pipeline, thereby the labor capacity that has realized saving the workman has improved the purpose of work efficiency again.
Embodiment four
See also Fig. 4, the structural representation of the device of the online detection of second kind of high temperature fume dust removal pipeline that provides for the embodiment of the invention, this device can comprise: acquisition module 301, analysis module 302, determination module 303 and alarm module 401, wherein:
Acquisition module 301 is used for obtaining the temperature field distribution plan of the pipeline of high temperature fume dust removal pipeline preset range;
Obtain thermal module and be specially thermal imaging system.
Analysis module 302; Be used for the analysis temperature field pattern, obtain in the pipeline of preset range, be lower than the pipeline location of preset temperature; Detection is lower than the dedusting ash area of the pipeline location of preset temperature, the temperature of the pipeline of preset range when preset temperature is the flue gas proper flow;
Determination module 303 is used under the situation of dedusting ash area greater than preset dedusting ash area, and the pipeline location of confirming to be lower than preset temperature is the position that needs dedusting;
Alarm module 401 is used for the warning of glimmering of in temperature field distribution plan and the corresponding position of pipeline that is lower than preset temperature.
The disclosed high temperature fume dust removal pipeline of embodiment of the invention on-line measuring device; Analysis module 302 is through analyzing the temperature distribution state information that acquisition module 301 obtains; Confirm to be lower than the pipeline location and the dedusting ash area of preset temperature; Confirm that this place needs dedusting when the dedusting ash area that determination module 303 detects the pipeline location that is lower than preset temperature can have influence on dust removing effects, the workman is autotelic to carry out dedusting to the high-temperature dust removal pipeline thereby make, further; After the dedusting of needs place is arranged in detecting pipeline; Alarm module 401 is also reported to the police and is carried out dedusting with the prompting workman, has avoided which position needs dedusting in the artificial judgement high-temperature flue gas pipeline, thereby the labor capacity that has realized saving the workman has improved the purpose of work efficiency again.
For those skilled in the art further understand the embodiment of the invention, the inventor utilizes thermal imaging system to test the temperature distribution state of the horizontal pipe of high temperature fume dust removal pipeline.
See also Fig. 5, utilize the temperature field distribution plan of the horizontal pipe of thermal imaging system test for the embodiment of the invention.
Horizontal pipe 501 places do not have dedusting ash to pile up; The temperature of the flue gas that flows at horizontal pipe 501 places can be preset temperature; Pipe diameter at horizontal pipe 502 places is identical with the diameter of the pipeline at 501 places; Explaining does not have dedusting ash to pile up here, narrows down at horizontal pipe 503 place's pipe diameters, and 5031 is in same surface level with top 5021 of horizontal pipe 502 above the horizontal pipe 503; And horizontal pipe 503 following 5032 with horizontal pipe 502 following 5022 not at same surface level; And following 5032 following 5022 height than horizontal pipe 502 of horizontal pipe 503 so horizontal pipe 503 following 5032 has dedusting ash to pile up, can observe the amount that dedusting ash is piled up simultaneously comparatively accurately.
Each embodiment adopts the mode of going forward one by one to describe in this instructions, and what each embodiment stressed all is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.For the disclosed device of embodiment, because it is corresponding with the embodiment disclosed method, so description is fairly simple, relevant part is partly explained referring to method and is got final product.
The method of describing in conjunction with embodiment disclosed herein or the step of algorithm can be directly with the software modules of hardware, processor execution, and perhaps the combination of the two is implemented.Software module can place the storage medium of any other form known in random access memory (RAM), internal memory, ROM (read-only memory) (ROM), electrically programmable ROM, electrically erasable ROM, register, hard disk, moveable magnetic disc, CD-ROM or the technical field.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments among this paper.Therefore, the present invention will can not be restricted to these embodiment shown in this paper, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.