CN102706060A - Continuous type cake ice machine - Google Patents

Continuous type cake ice machine Download PDF

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Publication number
CN102706060A
CN102706060A CN2012102372103A CN201210237210A CN102706060A CN 102706060 A CN102706060 A CN 102706060A CN 2012102372103 A CN2012102372103 A CN 2012102372103A CN 201210237210 A CN201210237210 A CN 201210237210A CN 102706060 A CN102706060 A CN 102706060A
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ice
conveyer belt
conveyer
plate
continous way
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CN2012102372103A
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Chinese (zh)
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张秉荣
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

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Abstract

The invention relates to a continuous type cake ice machine. The continuous type cake ice machine comprises water supply equipment communicated with a water source. The continuous type cake ice machine is characterized by also comprising a conveyor, wherein the water outlet of the water supply equipment is positioned above the initiating end of the conveyer belt of the conveyer; the middle of the conveyor is positioned in an ice making chamber, and the ice making chamber is internally provided with a refrigerating system; and the two side edges of the conveyer belt are respectively provided with a baffle, and the two baffles and the external surface of the conveyer belt form a groove-shaped structure used for holding water. Compared with the prior art, the ice machine provided by the invention utilizes the physical characteristic of cake ice so that the prepared cake ice can be automatically departed from the conveyer belt on the turning of the conveyer belt through the specific driving mode of the conveyer belt, thereby avoiding the hot melt ice discharging mode in the prior art, effectively reducing energy dissipation, saving energy source, and greatly improving production efficiency; and particularly, the surface of the cake ice prepared by the continuous type cake ice machine is dry and does not contain water, is healthful and clean, and can meet industrialization automatic storage and transporting requirements.

Description

Continous way plate ice ice machine
Technical field
The present invention relates to a kind of continous way plate ice ice machine.
Background technology
Plate ice adopts plate ice ice machine to prepare in the prior art.The principle of plate ice ice machine is to adopt plate evaporator, and this evaporimeter is processed by heat-transfer effect good stainless steel or aluminum, and the inside of evaporimeter is provided with the refrigerant passage that supplies the heat transferring medium circulation.During ice making, the flow through outer surface of evaporimeter of current, refrigerant get into the water heat exchange of refrigerant passage and the outer surface of flowing through, and the water-cooled of the outer surface of flowing through is frozen into ice.In refrigerant passage, import hot gas then, the plate of freeze forming ice is carried out heat melt and deice; Ice near the evaporimeter outer wall at first melts, and plate ice falls under gravity into the machine bottom and forms trash ice, and completion is promptly accused in ice making.Repeat aforesaid operations then and get into next ice making cycle, refrigeration ice making → heat deices, and processes plate the batch (-type) that goes round and begins again like this and ices.
Because flat-plate evaporators need import thermal medium when deicing, and makes the temperature of flat-plate evaporators rise to 60 ℃ above freezing by subzero-20 ℃, when the second round ice making, the temperature of flat-plate evaporators is dropping to subzero-20 ℃ by 60 ℃ above freezing.To carry out 50 times cold and hot exchange every day, lose a large amount of colds, and energy waste is serious, and ice making efficient is low.And, because adopting heat to melt method, plate ice ice machine deices, there is the very thin water layer of one deck on the surface of the plate ice that therefore comes off, promptly so-called wet ice.When the ice bank of putting into refrigeration when plate ice stored, these water layers that are present in plate ice surface can freeze by secondaries, and adjoining plate ice cube is freezed together, and formed the iceberg and can't use.This for plate ice can not industrialized mass main cause.
Owing to receive the restriction of technology and material, the size and the disengagement area of the employed plate evaporator of plate ice ice machine of the prior art have also received restriction, and 24 hours maximum ice capacity of every evaporimeter is about about 500kg.When if the client needs 24 hours ice capacity 100T; Batch (-type) plate ice machine of the prior art just needs 200 plate evaporator parallel connections, and this will certainly cause the feed flow inequality, deice a series of problems such as time lengthening, refrigerating efficiency decline, equipment failure rate height.
Summary of the invention
Technical problem to be solved by this invention is that the present situation to prior art provides a kind of and do not need heat to melt can to deice automatically and the convenient continous way plate ice ice machine of storing and carrying, thus reach cut down the consumption of energy, energy savings, the purpose of enhancing productivity.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: this continous way plate ice ice machine; Comprise the water work that is connected with the water source; It is characterized in that this ice making equipment also includes conveyer; The delivery port of said water work is positioned at the initiating terminal top of the conveyer belt of this conveyer, and the middle part of said conveyer is positioned at ice-making compartment, is provided with refrigeration system in the ice-making compartment; The both sides of the edge of said conveyer belt are respectively equipped with baffle plate, and the outer surface of two baffle plates and conveyer belt forms the groove shape structure that can be filled with water.
Above-mentioned baffle plate can be arranged on the conveyer bridge, also can be provided with separately, and preferably, described baffle plate can adopt the Elastic plastic-rubber preparation, and the periphery of two said conveyer belts in baffle plate edge is sealedly connected on the outer surface of conveyer belt.The height of baffle plate is the thickness of made slave board ice.
For the plate ice that helps to prepare can separate with said baffle plate swimmingly; This continous way plate ice ice machine also is provided with the separator that made slave board ice and said baffle plate are separated, and this separator is near the tail position of said conveyer belt and be positioned at the upper reaches of said conveyer belt switching-over movement position.
Further, can also be provided with the trash ice mechanism that fragmentation is separated from the plate ice of said conveyer belt and said baffle plate on the support of said conveyer.
Described trash ice mechanism can have multiple, and preferably, described trash ice mechanism can comprise the rotating shaft of rotating on the support that is arranged on said conveyer, is interval with a plurality of flanges that are used to smash the plate ice that leaves said conveyer belt on the surface of this rotating shaft.
Preferred each said flange is radial arrangement.This structure can be iced dimensioned with plate and smashed.
In the above-mentioned scenarios, said separator can be arranged on the saw blade on the said conveyer bridge for rotation, and this saw blade abuts on the medial surface of said baffle plate.
As improvement; Described water work, described conveyer, described refrigeration system, described separator all are connected with described trash ice mechanism can control these equipment PLC control module of operation automatically; To realize automation mechanized operation, help further reducing labour intensity and enhance productivity.
Compared with prior art; The invention provides a kind of can the quantity-produced plate ice ice machine, it utilizes the physical characteristic of plate ice to make prepared plate ice break away from conveyer belt automatically at the conveyer belt turning through the specific kind of drive of conveyer belt; The mode that deices of having avoided prior art heat to melt; Effectively reduce energy consumption, practiced thrift the energy, and improved production efficiency greatly; Especially the time, the prepared ice cube dry tack free of this continous way plate ice ice machine, not moisture, health is clean, satisfies the requirement that industrialization stores and carries automatically; And the prepared ice cube of this ice machine can substitute salt solution clamp dog shape ice fully, compared to the production investment of bulk ice, and continuous ice-making machine provided by the present invention, factory building, equipment and investment in human resources all reduce greatly.The present invention especially is fit to flake ice or the plate ice that preparation thickness is 2~20mm.
Description of drawings
Fig. 1 is the floor map of embodiment of the invention assembly structure.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
As shown in Figure 1, the board-like ice machine of this continous way comprises:
Water work, the water work in the present embodiment comprise the water pipe 12 that is connected with water source 11, and the outlet of water pipe 12 connects spray head 13, and this spray head 13 is positioned at the top of following conveyer belt initiating terminal; Water pipe 12 is provided with water pump 14.
Conveyer 2; Be drum conveyor; Its conveyer belt 21 is the stainless steel conveyer belt, is sealedly connected with baffle plate 22 respectively near position, conveyer belt both sides of the edge on the outer surface of conveyer belt, and the baffle plate in the present embodiment adopts the Elastic plastic-rubber preparation; Silica gel for example, two baffle plates 22 circumferentially are provided with along belt edges; The outer surface of two baffle plates and conveyer belt forms the groove shape structure that can be filled with water.
Ice-making compartment 3, the airtight refrigeration tunnel for being prepared into by insulation material is provided with the refrigeration system (not shown) in the ice-making compartment.Refrigeration system in the ice-making compartment can adopt any one refrigeration system of the prior art, for example can adopt the refrigeration system of being made up of compressor, aerial cooler, condenser, water tower, water pump.The middle part of conveyer is positioned at this ice-making compartment 3, and the two-end part of conveyer is outside ice-making compartment.
Separator comprises two saw blades 41, the rotating shaft 42 that is connected with two saw blades 41 respectively and drives the drive motors (not shown) that rotating shaft 42 is rotated that said rotating shaft 42 is arranged on the support 23 of conveyer through connecting rod 43.Saw blade in the present embodiment is positioned at the afterbody of stainless steel conveyer belt 21, and two saw blades abut in respectively on the medial surface of corresponding baffle plate.
Trash ice mechanism carries out fragmentation to the plate ice that is separated from conveyer belt and baffle plate, comprises motor (not shown) that main shaft 51, driving main shaft 51 are rotated and the polylith flange 52 that is arranged on main shaft 51 surfaces at interval; Main shaft 51 is arranged on the support 23 of conveyer through support bar 53.Each flange 52 in the present embodiment is radial evenly distributed.Can change the specification of pulverizing ice cube through the arrangement mode that changes projection.Below trash ice mechanism 5, also be provided with the container 6 that is used to hold ice cube in the present embodiment.
The PLC control module, not shown, its output connects above-mentioned water work, conveyer, separator and trash ice mechanism respectively, moves automatically to control these equipment.
The ice making principle of above-mentioned continous way plate ice ice machine is following:
Refrigeration system in the operation ice-making compartment when making the interior temperature of ice-making compartment reduce to-20 ℃ of left and right sides, is started conveyer and water work earlier, and water is in spray head is sprinkled upon the groove of stainless steel conveyer belt and baffle plate formation; Conveyer belt and water get into ice-making compartment together, are frozen into plate ice 7.Along with the continuation operation of conveyer belt, the plate ice on the conveyer belt leaves ice-making compartment, when conveyer belt runs to the cylinder position of conveyer tail end, at first under the booster action of the saw blade that rotates, the two sides and two baffle plates of plate ice is separated swimmingly; Move to when cylinder surface switching-over is moved at conveyer belt; Because ice is different with the physical characteristic of conveyer belt, conveyer belt is along cylinder surface downwarping campaign, and plate ice then continues the motion of rectilinear direction; Thereby realization plate ice separates with conveyer belt, reaches the purpose that deices automatically.The plate ice that leaves conveyer belt continues operation forward, when touching the flange that rotates in the trash ice mechanism, is broken for the ice cube of certain specification at flange collision lower plate ice.
Table 1 is depicted as and adopts continous way plate ice ice machine and 120 tons/24 hours ice of salt solution ice making method preparation in the present embodiment, and both are in the comparison of aspects such as energy consumption, investment and ice making quality.
Table 1
Figure BDA00001868621800041
*: the price of every ice bucket is 300 yuan.
Table 2 is the contrast at aspects such as 160 ton hour energy consumptions and manpowers of salt solution ice making icebox and present embodiment ice storage amount.
Table 2
Sequence number Project Salt solution ice making icebox Present embodiment
1 Chilling requirement 164kW 25kW
2 Installed power 10kW 50kW
3 The ice storage amount 160T 160T
4 Defeated ice ability A dead lift 15 tons/hour
5 Need use personnel 15 people carrying, trash ice 1 people operation
6 Fortune ice situation Ice is produced secondary pollution Automation fortune ice, pollution-free to icing

Claims (8)

1. a continous way plate is iced ice machine; Comprise the water work that is connected with the water source; It is characterized in that this ice making equipment also includes conveyer; The delivery port of said water work is positioned at the initiating terminal top of the conveyer belt of this conveyer, and the middle part of said conveyer is positioned at ice-making compartment, is provided with refrigeration system in the ice-making compartment; The both sides of the edge of said conveyer belt are respectively equipped with baffle plate, and the outer surface of two baffle plates and conveyer belt forms the groove shape structure that can be filled with water.
2. continous way plate ice ice machine according to claim 1 it is characterized in that described baffle plate adopts the Elastic plastic-rubber preparation, and the periphery of two said conveyer belts in baffle plate edge is sealedly connected on the outer surface of conveyer belt.
3. continous way plate ice ice machine according to claim 2; It is characterized in that this continous way plate ice ice machine also is provided with the separator that made slave board ice and said baffle plate are separated, this separator is near the tail position of said conveyer belt and be positioned at the upper reaches of said conveyer belt switching-over movement position.
4. according to claim 1,2 or 3 described continous way plates ice ice machines, it is characterized in that also being provided with the trash ice mechanism that fragmentation is separated from the plate ice of said conveyer belt and said baffle plate on the support of said conveyer.
5. continous way plate ice ice machine according to claim 4; It is characterized in that described trash ice mechanism comprises the rotating shaft of rotating on the support that is arranged on said conveyer, be interval with a plurality of flanges that are used to smash the plate ice that leaves said conveyer belt on the surface of this rotating shaft.
6. continous way plate ice ice machine according to claim 5 is characterized in that each said flange is radial arrangement.
7. continous way plate ice ice machine according to claim 4 is characterized in that said separator is arranged on the saw blade on the said conveyer bridge for rotating, and this saw blade abuts on the medial surface of said baffle plate.
8. continous way plate according to claim 5 ice ice machine is characterized in that described water work, described conveyer, described refrigeration system, described separator all are connected with described trash ice mechanism can control these equipment PLC control module of operation automatically.
CN2012102372103A 2012-07-10 2012-07-10 Continuous type cake ice machine Pending CN102706060A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111059816A (en) * 2019-09-26 2020-04-24 杭州为我健康新零售科技有限公司 Ice making system and ice making method suitable for honey beverage vending machine

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3580007A (en) * 1969-08-22 1971-05-25 Eaton Yale & Towne Belt-driven ice maker
US3685313A (en) * 1971-03-22 1972-08-22 Herbert C Rhodes Dough pan assembly for conveying, freezing and discharging solidly frozen dough loaves
US3762181A (en) * 1971-05-17 1973-10-02 R Leidig Belt ice maker
CN2167332Y (en) * 1993-06-10 1994-06-01 郑守峰 Ice-making device
WO1997001287A1 (en) * 1995-06-26 1997-01-16 Aga Aktiebolag (Publ) Method and device for freezing a semiliquid or liquid food product
US6311503B1 (en) * 2000-08-17 2001-11-06 General Electric Company Methods and apparatus for detecting ice readiness
CN202747711U (en) * 2012-07-10 2013-02-20 张秉荣 Continuous-type plate ice making machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3580007A (en) * 1969-08-22 1971-05-25 Eaton Yale & Towne Belt-driven ice maker
US3685313A (en) * 1971-03-22 1972-08-22 Herbert C Rhodes Dough pan assembly for conveying, freezing and discharging solidly frozen dough loaves
US3762181A (en) * 1971-05-17 1973-10-02 R Leidig Belt ice maker
CN2167332Y (en) * 1993-06-10 1994-06-01 郑守峰 Ice-making device
WO1997001287A1 (en) * 1995-06-26 1997-01-16 Aga Aktiebolag (Publ) Method and device for freezing a semiliquid or liquid food product
US6311503B1 (en) * 2000-08-17 2001-11-06 General Electric Company Methods and apparatus for detecting ice readiness
CN202747711U (en) * 2012-07-10 2013-02-20 张秉荣 Continuous-type plate ice making machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111059816A (en) * 2019-09-26 2020-04-24 杭州为我健康新零售科技有限公司 Ice making system and ice making method suitable for honey beverage vending machine

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Application publication date: 20121003