CN102705239A - Interlayer type multi-functional bearing pedestal for Roots blower - Google Patents
Interlayer type multi-functional bearing pedestal for Roots blower Download PDFInfo
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- CN102705239A CN102705239A CN2012102061373A CN201210206137A CN102705239A CN 102705239 A CN102705239 A CN 102705239A CN 2012102061373 A CN2012102061373 A CN 2012102061373A CN 201210206137 A CN201210206137 A CN 201210206137A CN 102705239 A CN102705239 A CN 102705239A
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- countersunk head
- head plug
- spiro pluging
- pluging hole
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Abstract
The invention discloses an interlayer type multi-functional bearing pedestal for a Roots blower, which comprises a bearing pedestal body; countersunk head plug holes, an air flow channel and two bearing holes are formed in the bearing pedestal body; the countersunk head plug holes consist of two flow channel upper countersunk head plug holes, two flow channel lower countersunk head plug holes, an upper countersunk head plug hole, a lower countersunk head plug hole, a left countersunk head plug hole and a right countersunk head plug hole; the upper countersunk head plug hole, the lower countersunk head plug hole, the left countersunk head plug hole and the right countersunk head plug hole are distributed on the edge of the air flow channel in sequence; the two flow channel upper countersunk head plug holes are distributed at the inner sides of the upper parts of the two bearing holes; and the two flow channel lower countersunk head plug holes are distributed at the outer sides of the lower parts of the two bearing holes. The interlayer type multi-functional bearing pedestal has the beneficial effect that after one-time processing, the different countersunk head plug holes are blocked by countersunk head plugs to realize different distribution of air cavities, air passages and water channels , so that the same Roots blower realizes the multiple applications of water cooling, air cooling, vacuum countercurrent cooling and the like according to the different requirements, and the heat radiation effect is better.
Description
Technical field
The present invention relates to a kind of bearing support, relate in particular to a kind of roots blower (Roots pump) and use the sandwich-type multifunctional bearing seat.
Background technique
Roots blower (Roots pump) is the strength source device and the vacuum equipment of extensive use both at home and abroad at present.Produce a large amount of heats during this equipment pressurized air (or vacuumizing), heat transfer is to bearing, and bearing burns in hot environment easily, causes damage of product, and this kind situation becomes the restriction roots blower main cause in working life.So the body of roots blower (Roots pump) all centers on cooling design to a great extent.
In the market, the cooling of roots blower (Roots pump) has following several kinds of modes: the I. water cooling; II. open natural cooling; III. forced air cooling but; IV. adverse current cooling.
I. generally design the bearing support (wallboard) of roots blower, can consider to have the water ring road, guarantee that with cooling water bearing turns round in suitable temperature range.
II. another kind of main flow mode is to adopt open bearing support (claiming " open type wallboard " again), utilizes the partition that is connected of the atmosphere of normal temperature with bearing and body, avoids the high temperature of body to conduct to bearing.
III. forced air cooling is meant the main shaft structure of the roots blower (vacuum pump) of modification, on main shaft, a radiation fan is installed, and fan is followed main axis rotation, produces air-flow, takes away the body heat.
IV. adverse current cooling is mainly used in roots blower (Roots pump, especially three leaf Roots pumps); Use because Roots pump is a negative pressure, no longer include a large amount of ambient airs and be inhaled into body, when reaching certain vacuum and spend; The entry end of Roots pump; Air-flow is extremely thin, and the gas of suction can't provide any cooling action for the high-temperature gas that outlet end compresses repeatedly, so the organism temperature of Roots pump is higher than roots blower far away.And the principle of adverse current cooling is, when utilizing the blower fan rotation, the negative pressure space that produces between impeller sucks extraneous Cryogenic air, reduces the temperature of body.
Above four kinds of modes respectively have shortcoming following:
I. water-cooled is the best type of cooling of present effect, also is the maximum mode of existing market accounting.But water-cooling pattern waste great lot of water resources, and processing cost is higher relatively, and existing market gradually reduces water-cooled demand.
II. open natural cooling is the comparatively another kind of mode of main flow of existing market, but because heat finally can pass through main shaft and be passed to bearing, so its effect is quite limited, under the environment of high pressure-temperature, actual has been sacrifice bearing life and even machine life.Under higher operating mode, still need water-cooled mode to replenish, and its structure is conflicted, and causes it can not be adapted as the water cooled bearing seat with the water cooled bearing stand structure, greatly limitations the development of enterprise product line.
III. forced air-cooled structure need be carried out bigger repacking to product, and has reduced the product main axe intensity.Additional simultaneously mechanism has increased the unstability of product, and external fan also is unfavorable for safety.Most critical be, with the flabellum of main axis rotation, increased the actual power loss of product greatly, wasted a large amount of electric power energies for the conserve water resource, lose more than gain.Except that application circumstances, the product of forced air cooling is rare on the market.
IV. the adverse current type of cooling, the existing market utilization often is shown in vacuum, and its shortcoming is the product body that needs customization special; From the perforate of body both sides, introduce ambient air, strengthened noise; Need external parts such as bleed air line and baffler, complex structure, with high costs.And only can make Roots pump reach the normal temperature of roots blower, the temperature when using for the roots blower malleation descends, and has little significance.
Summary of the invention
The deficiency that the objective of the invention is to address the above problem provides a kind of roots blower to use the sandwich-type multifunctional bearing seat.
In order to solve above technical problem, the technological scheme that the present invention adopts is: a kind of roots blower is used the sandwich-type multifunctional bearing seat, comprises bearing seat, is provided with countersunk head spiro pluging hole, flow channel and two bearing holes in the bearing seat; The countersunk head spiro pluging hole is made up of countersunk head spiro pluging hole, last countersunk head spiro pluging hole, following countersunk head spiro pluging hole, left countersunk head spiro pluging hole and right countersunk head spiro pluging hole under countersunk head spiro pluging hole, the runner on the runner; Last countersunk head spiro pluging hole, following countersunk head spiro pluging hole, left countersunk head spiro pluging hole and right countersunk head spiro pluging hole are distributed on the edge of flow channel successively; The countersunk head spiro pluging hole is two on the runner, and the top that is distributed in two bearing holes is inboard; The countersunk head spiro pluging hole is two under the runner, is distributed in the outside, below of two bearing holes.
After the present invention can finish through time processing; Stop up different countersunk head spiro pluging holes (vent) with countersunk head plug screw (plug); Realize that different air cavitys, air flue, water channel distribute, through simple repacking, application of the present invention makes same roots blower realize water-cooled, air-cooled, vacuum adverse current cooling multiple application such as (roots blower is become Roots pump to be used) according to demands of different; And have the advantage of existing four kinds of types of cooling, better heat-radiation effect concurrently.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is done further detailed explanation.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a side structure schematic representation of the present invention.
Inside and outside flow direction (shown in the arrow) schematic representation of Fig. 3, Fig. 4 cooling water during for user mode of the present invention.
Ambient atmosphere inflow direction (shown in the arrow) schematic representation when Fig. 5, Fig. 6 work for malleation of the present invention.
Ambient atmosphere inflow direction (shown in the arrow) schematic representation when Fig. 7, Fig. 8 work for negative pressure of the present invention.
Embodiment
Shown in accompanying drawing, the present invention includes bearing seat 1, countersunk head spiro pluging hole, flow channel (water flow passage) 2 and bearing hole 3.The countersunk head spiro pluging hole is divided on the runner countersunk head spiro pluging hole 5 under countersunk head spiro pluging hole 4, the runner, goes up countersunk head spiro pluging hole 6, countersunk head spiro pluging hole 7, left countersunk head spiro pluging hole 8 and right countersunk head spiro pluging hole 9 down.Last countersunk head spiro pluging hole 6, countersunk head spiro pluging hole 7, left countersunk head spiro pluging hole 8 and right countersunk head spiro pluging hole 9 are distributed on the edge of flow channel 2 successively down.Countersunk head spiro pluging hole 4 is two on the runner, and the top that is distributed in two bearing holes 3 is inboard; Countersunk head spiro pluging hole 5 is two under the runner, is distributed in the outside, below of two bearing holes 3.
Water-cooled is used: when countersunk head spiro pluging hole 5 is by shutoff under countersunk head spiro pluging hole 4 on the left countersunk head spiro pluging hole in the position in the countersunk head spiro pluging hole 8, right countersunk head spiro pluging hole 9, two runners and two runners, be common water-cooling bearing block, and as shown in Figure 3.At this moment; Whole bearing support only has last countersunk head spiro pluging hole 6, countersunk head spiro pluging hole 7 connects down; The inner flow channel 2 of bearing support becomes water flow passage; Cooling water gets into formation enclosed flume in the bearing seat 1 from the following countersunk head spiro pluging hole 7 of below, flows out from last countersunk head spiro pluging hole 6 then, takes away the heat of bearing portion.
Above process is promptly accomplished the water cooling utilization of roots blower (Roots pump).This utilization can effectively reduce the temperature at fan bearing position, avoids high temperature to damage bearing.
The air-cooled application of inhalation type; As shown in Figure 5: during malleation utilization roots blower, countersunk head spiro pluging hole 5 under this moment shutoff left side countersunk head spiro pluging hole 8, right countersunk head spiro pluging hole 9 and two runners, then ambient atmosphere is under the effect of roots blower top intake grill slight negative pressure; Through following countersunk head spiro pluging hole 7; Get into bearing support, after the whole bearing support of flowing through is taken away heat, by the cavity entering roots blower body of countersunk head spiro pluging hole 4 on two runners.Accomplish the air-cooled application of inhalation type.This effect can obviously be accelerated the bearing support induction air flow ratio through the intake grill baffler bore that reduces roots blower, can more effectively take away the bearing portion heat, can not increase the negative pressure of roots blower inlet simultaneously.And that roots blower reduces the suction silencer bore is also very favourable for the noise that reduces roots blower, and this situation has not belonged to this patent content, will not apply here and state.
Above situation is promptly accomplished the air-cooled utilization of inhalation type of roots blower.This operational mode is a kind of roots blower type of cooling of novelty, and the negative pressure when utilizing roots blower work drives extraneous low temperature atmosphere, behind the bearing portion that detours, gets into the blower fan body at last, multiple function below the realization:
I. effectively take away the heat of bearing portion and realized cooling.
II. from the bearing support position; Along the ambient atmosphere of impeller shaft to entering; Avoided air-flow when air inlet gets into, to be difficult to arrive the shortcoming of impeller end face; Charge air flow more is evenly distributed in the body, has avoided the temperature uneven (temperature and the body two ends temperature difference of traditional roots blower body under intake grill is very remarkable) of roots blower body.Effectively reduce the organism temperature of blower fan near the bearing support position, after test was surveyed, be thermally-stabilised, the highest cooling can reach more than 20 ℃.This function has reduced the heat that conducts to bearing support through body and has realized further cooling.
III. the remarkable cooling of body has increased the blower fan intake efficiency, has realized the lifting of flow.
IV. above process all is that spontaneous underbalance effect is realized when being moved by product.Having avoided external cooling mechanism, do not had excess energy consumption, is the effective utilization to the roots blower energy consumption, has reduced the energy consumption even the noise of product.More than multiple favourable effect all be superior to open natural cooling and forced air cooling.
The adverse current cooling is used; As shown in Figure 7: during negative pressure utilization roots blower (Roots pump); Countersunk head spiro pluging hole 4 on countersunk head spiro pluging hole 7, left countersunk head spiro pluging hole 8, right countersunk head spiro pluging hole 9 under shutoff this moment (or going up countersunk head spiro pluging hole 6, left countersunk head spiro pluging hole 8 and right countersunk head spiro pluging hole 9) and two runners; (only drawing wherein a kind of schematic representation of situation), then ambient atmosphere gets into bearing support through countersunk head spiro pluging hole 6 on the countersunk head plug screw position (or following countersunk head spiro pluging hole 7) under the strong action of negative pressure in position, roots blower middle and lower part; After 2/3 (or the 1/3) bearing support of flowing through is taken away heat; Cavity by countersunk head spiro pluging hole 5 under the runner gets into the roots blower body, takes away the high temperature in the body compression chamber with the ambient atmosphere of relative low temperature, and accomplishing adverse current cooling application (does not influence the degree of vacuum of product this moment for the cloverleaf Roots pump; For two leaf Roots pumps, can with following countersunk head spiro pluging hole 7 positions one small size vacuum safety valve be installed at last countersunk head spiro pluging hole 6, realize being equal to the effect of traditional Roots pump relief valve).This adverse current cooling is used, and possesses following advantage:
I. carry traditional Roots pump of dead-weight vent relief valve relatively, simplified body greatly, unified the complete machine structure of roots blower and Roots pump.
II. introduce the scheme of atmosphere relatively abroad from the body both sides, simplified air inlet pipeline and corresponding silencing apparatus.The extraneous air-flow of simultaneously external scheme is radially sucked by casing, and air flow path is short, and radiating effect is poor, and cooling has no effect to bearing.
And in this programme, extraneous air-flow is through bearing support, again along impeller shaft to suction, air flow path is long, good heat dissipation effect, and subsidiary bearing refrigerating function.
Annotate: belong to precise part in the roots blower impeller cavity, when above countersunk head spiro pluging hole is opened as suction port, all need the mounting filtering device, stuck with the inner foreign material that suck of inner blower.
Claims (1)
1. a roots blower is used the sandwich-type multifunctional bearing seat, comprises bearing seat, it is characterized in that: be provided with countersunk head spiro pluging hole, flow channel and two bearing holes in the said bearing seat; Said countersunk head spiro pluging hole is made up of countersunk head spiro pluging hole, last countersunk head spiro pluging hole, following countersunk head spiro pluging hole, left countersunk head spiro pluging hole and right countersunk head spiro pluging hole under countersunk head spiro pluging hole, the runner on the runner; Said countersunk head spiro pluging hole, following countersunk head spiro pluging hole, left countersunk head spiro pluging hole and the right countersunk head spiro pluging hole gone up is distributed on the edge of flow channel successively; The countersunk head spiro pluging hole is two on the said runner, and the top that is distributed in two bearing holes is inboard; The countersunk head spiro pluging hole is two under the said runner, is distributed in the outside, below of two bearing holes.
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CN2012102061373A CN102705239A (en) | 2012-06-21 | 2012-06-21 | Interlayer type multi-functional bearing pedestal for Roots blower |
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CN2012102061373A CN102705239A (en) | 2012-06-21 | 2012-06-21 | Interlayer type multi-functional bearing pedestal for Roots blower |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5912189A (en) * | 1982-07-13 | 1984-01-21 | Masaru Kanbe | Roots blower for high-temperature gas |
JPH11247787A (en) * | 1998-03-04 | 1999-09-14 | Shin Meiwa Ind Co Ltd | Blower |
CN1715654A (en) * | 2004-06-30 | 2006-01-04 | 海巴(巴拿马)鼓风机公司 | High pressure roots blower |
CN200999730Y (en) * | 2007-01-29 | 2008-01-02 | 南通天成机械有限公司 | Air-cooled type Root's vacuum pump |
CN201330708Y (en) * | 2009-01-15 | 2009-10-21 | 上海沪冈真空泵制造有限公司 | Cooling structure for front/rear covers and end cover of Roots vacuum pump |
CN201428608Y (en) * | 2009-06-18 | 2010-03-24 | 宜兴优纳特机械有限公司 | Routs blower end cover integral-type cast fully-closed water jacket cooling structure |
CN202100465U (en) * | 2011-06-01 | 2012-01-04 | 台州市星光真空设备制造有限公司 | Air cooled roots vacuum pump |
CN202833174U (en) * | 2012-06-21 | 2013-03-27 | 南通荣恒环保设备有限公司 | Sandwich type multi-functional bearing seat for Roots blower |
-
2012
- 2012-06-21 CN CN2012102061373A patent/CN102705239A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5912189A (en) * | 1982-07-13 | 1984-01-21 | Masaru Kanbe | Roots blower for high-temperature gas |
JPH11247787A (en) * | 1998-03-04 | 1999-09-14 | Shin Meiwa Ind Co Ltd | Blower |
CN1715654A (en) * | 2004-06-30 | 2006-01-04 | 海巴(巴拿马)鼓风机公司 | High pressure roots blower |
CN200999730Y (en) * | 2007-01-29 | 2008-01-02 | 南通天成机械有限公司 | Air-cooled type Root's vacuum pump |
CN201330708Y (en) * | 2009-01-15 | 2009-10-21 | 上海沪冈真空泵制造有限公司 | Cooling structure for front/rear covers and end cover of Roots vacuum pump |
CN201428608Y (en) * | 2009-06-18 | 2010-03-24 | 宜兴优纳特机械有限公司 | Routs blower end cover integral-type cast fully-closed water jacket cooling structure |
CN202100465U (en) * | 2011-06-01 | 2012-01-04 | 台州市星光真空设备制造有限公司 | Air cooled roots vacuum pump |
CN202833174U (en) * | 2012-06-21 | 2013-03-27 | 南通荣恒环保设备有限公司 | Sandwich type multi-functional bearing seat for Roots blower |
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Application publication date: 20121003 |