CN102700242A - Bronzing roller electric heater for cork paper bobbin bronzing machine - Google Patents
Bronzing roller electric heater for cork paper bobbin bronzing machine Download PDFInfo
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- CN102700242A CN102700242A CN2012101357229A CN201210135722A CN102700242A CN 102700242 A CN102700242 A CN 102700242A CN 2012101357229 A CN2012101357229 A CN 2012101357229A CN 201210135722 A CN201210135722 A CN 201210135722A CN 102700242 A CN102700242 A CN 102700242A
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- bronzing
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Abstract
The invention discloses a bronzing roller electric heater for a cork paper bobbin bronzing machine. The electric heater comprises a bronzing roller and rotation shafts at two ends of the bronzing roller, wherein heating holes are axially arranged on the circumferential wall of the bronzing roller, heating wires are arranged in the heating holes, electric brushes are connected at the outer ends of the heating wires and connected with a power supply and a temperature control system. The heater has the advantages of simple structure, small size, temperature control range being 20-300 DEG C and temperature control precision of plus or minus 5 DEG C, accurate temperature control, short temperature rise time being not more than 15 minutes, fast temperature adjustment and high bronzing process quality, has no soot, no noise, low energy consumption, energy conservation and environment friendliness, and convenience and fastness in version change since the heating lines are used for direct heating, and can greatly improve the product quality and working efficiency, effectively enhance the operation environment and thoroughly eliminate the hidden safety hazard.
Description
Technical field
The invention belongs to temperature automatically controlled electric heater unit technical field, the gold stamping version of particularly a kind of tipping paper gilding machine roller electric heater unit.
Background technology
At present; The gold stamping version of tipping paper gilding machine roller heater mainly is made up of parts such as fuel tank, electric heating tube, oil pump, petroleum pipeline, swivel joint, gold stamping version roller, steam exhaust device, valve, temperature element, temperature controller and contactors; Its operation principle is: gold stamping version roller rotates at a high speed; Fuel tank is static to be placed on gold stamping version roller one side, the conduction oil in the fuel tank by electric heater for heating after, through the oil pump pressurization in petroleum pipeline is delivered to gold stamping version roller; Conduction oil is back to fuel tank again, and the circulation through high temperature heat conductive oil makes the intensification of being heated of gold stamping version roller; Temperature controller is controlled temperature through the temperature element and the heating element heater that are installed in the fuel tank, makes the conduction oil in the fuel tank reach the temperature of setting, and keeps constant.
There is more defective in the gold stamping version of existing tipping paper gilding machine roller heater at temperature-controlled precision, heat energy loss, environmental protection and energy saving and secure context: (1) device volume is huge; High-temperature component is many and disperse; Heat energy dissipation is big; Energy consumption is big, makes the workshop temperature rise too high simultaneously, and particularly summer, environment temperature was difficult to control; (2) the temperature controller measured temperature is the fuel tank temperature, but not the surface temperature of the gold stamping version roller of arts demand, existence is than mistake between the two, and operating personnel can not accurately control temperature, and temperature-controlled precision is low; (3) it is bad that factors such as bad, the oil circuit carbon distribution of steam discharge, oily circulation inherent characteristic make the conduction oil circulation, causes the fluctuation of gold stamping version roll temperature big; (4) gold stamping version roller is the cylinder of 140 millimeters of long 600 millimeters, diameters, because the inherent characteristic of heat-conducting oil heating, 10 ℃ of leading portion, stage casing, the latter end temperature contrast up of gold stamping version roller; (5) harmful substances such as a certain amount of oil smoke, vaporization heavy metal, sulfide can be distributed in positions such as the exhaust outlet of heating system and swivel joint, can't thoroughly eliminate, and directly endanger operating personnel's health; (6) conduction oil of heating system circulation is 60 liters; Cause gold stamping edition roller to heat up slowly, preheating ability ordinary production is all wanted in each start, and gold stamping version roller needs 40 minutes from the temperature (about 110 ℃) that normal temperature is heated to technological requirement; Heating-up time is long, and production efficiency is low; (7) seepage, vaporization, cleaning carbon distribution and change factor such as gold stamping version roller and cause that the separate unit gilding press is annual to consume 90 kilograms of conduction oils had both been wasted, again contaminated environment; (8) high temperature heat conductive oil is revealed, and has bigger potential safety hazard.
Above-mentioned defective can't be eliminated at all, has directly influenced the gilding technology quality, has reduced the finished product rate.
Summary of the invention
The invention provides that a kind of temperature control is accurate, temperature adjustment fast, gilding technology quality height, noiseless, energy-conserving and environment-protective, plate change is convenient and swift, production efficiency is high and safe and reliable gold stamping edition roller electric heater unit of tipping paper gilding machine.
For realizing above-mentioned purpose; Technical scheme of the present invention is: the gold stamping version of a kind of tipping paper gilding machine roller electric heater unit; Comprise the rotating shaft at gold stamping version roller and gold stamping version roller two ends, be axially arranged with bottoming hole on the said gold stamping version roller circle wall, be provided with heater wire in the bottoming hole; The heater wire outer end is connected with brush, is connected with power supply and temperature control system on the brush.
Said gold stamping version roller one end is provided with temperature detecting resistance, and temperature detecting resistance links to each other with brush through lead.
Said brush is installed in roller end, and the rotating shaft middle part is provided with through wires hole, and heater wire and lead are located in the through wires hole.
Said temperature control system is made up of self-regulation PID temperature controller and solid-state relay.
Compared with prior art, advantage of the present invention is:
1, the present invention includes the rotating shaft at gold stamping version roller and gold stamping version roller two ends, be axially arranged with bottoming hole on the said gold stamping version roller circle wall, be provided with heater wire in the bottoming hole, the heater wire outer end is connected with brush, is connected with power supply and temperature control system on the brush; Gold stamping version roller one end is provided with temperature detecting resistance, and temperature detecting resistance links to each other with brush through lead, and it is simple in structure, and volume is little, and temperature-control range is 20 ℃-300 ℃; Temperature-controlled precision is ± 5 ℃, and temperature control is accurate, heating-up time≤15 minute, and temperature adjustment is quick; The gilding technology quality is high, utilizes heater wire directly to heat, no oil smoke, noiseless, and energy consumption is low; Energy-conserving and environment-protective, it is convenient and swift to change plate, and can improve the quality of products greatly and operating efficiency, can effectively improve operating environment, thoroughly eliminate safe hidden trouble.
2, the present invention compares with existing gold stamping version roller heater, and it is 1500 yuan, 5000 yuan of spare part maintenance costs, 17000 yuan of electric energy expenses that the separate unit gilding press can be practiced thrift the conduction oil expense every year, adds up to and practices thrift 23500 yuan, can reduce production costs greatly.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
The gold stamping version of tipping paper gilding machine as shown in Figure 1 roller electric heater unit; It comprises the rotating shaft 2 at gold stamping version roller 1 and gold stamping version roller 1 two ends; On the circle wall of gold stamping version roller 1, be axially arranged with bottoming hole 3; Be provided with heater wire 4 in the bottoming hole 3, the outer end of heater wire 4 is connected with brush 6, is connected with power supply 5 and temperature control system 7 on the brush 6.Be provided with temperature detecting resistance 9 at gold stamping version roller 1 left end, temperature detecting resistance 9 links to each other with brush 6 through lead 10.Brush 6 is installed in rotating shaft 2 ends of gold stamping version roller 1 left end, is provided with through wires hole 8 at the middle part of this rotating shaft 2, and heater wire 4 is located in the through wires hole 8 with lead 10.
Temperature control system 7 is made up of self-regulation PID temperature controller and solid-state relay.
Technical indicator when the present invention uses is: temperature-control range be 20 ℃-300 ℃, temperature-controlled precision for ± 5 ℃, heating-up time≤15 minute, supply voltage for exchanging 220/380 V ± 10%, 50 hertz.
Claims (4)
1. the gold stamping version of tipping paper gilding machine roller electric heater unit; Comprise the rotating shaft at gold stamping version roller and gold stamping version roller two ends; It is characterized in that: be axially arranged with bottoming hole on the said gold stamping version roller circle wall; Be provided with heater wire in the bottoming hole, the heater wire outer end is connected with brush, is connected with power supply and temperature control system on the brush.
2. the gold stamping version of tipping paper gilding machine as claimed in claim 1 roller electric heater unit is characterized in that: said gold stamping version roller one end is provided with temperature detecting resistance, and temperature detecting resistance links to each other with brush through lead.
3. the gold stamping version of tipping paper gilding machine as claimed in claim 2 roller electric heater unit, it is characterized in that: said brush is installed in roller end, and the rotating shaft middle part is provided with through wires hole, and heater wire and lead are located in the through wires hole.
4. like the gold stamping version of arbitrary described tipping paper gilding machine among claim 1-3 roller electric heater unit, it is characterized in that: said temperature control system is made up of self-regulation PID temperature controller and solid-state relay.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101357229A CN102700242A (en) | 2012-05-04 | 2012-05-04 | Bronzing roller electric heater for cork paper bobbin bronzing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101357229A CN102700242A (en) | 2012-05-04 | 2012-05-04 | Bronzing roller electric heater for cork paper bobbin bronzing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102700242A true CN102700242A (en) | 2012-10-03 |
Family
ID=46893440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101357229A Pending CN102700242A (en) | 2012-05-04 | 2012-05-04 | Bronzing roller electric heater for cork paper bobbin bronzing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102700242A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110588159A (en) * | 2019-08-29 | 2019-12-20 | 安徽文博纸品印刷有限公司 | Hot stamping roller convenient for temperature detection |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2906006A (en) * | 1954-02-24 | 1959-09-29 | Olin Mathieson | Method of making a sheet metal article |
| CN201102345Y (en) * | 2007-10-20 | 2008-08-20 | 山东丽鹏包装有限公司 | Hot stamping machine |
| CN201552806U (en) * | 2009-12-10 | 2010-08-18 | 吴东杰 | Improved gold stamping roller |
| CN202045997U (en) * | 2011-04-23 | 2011-11-23 | 中山国安火炬科技发展有限公司 | Heating structure of gold stamping roller |
| CN202592947U (en) * | 2012-05-04 | 2012-12-12 | 河南中烟工业有限责任公司 | Electric heater unit for bronzing roll of tipping paper bronzing press |
-
2012
- 2012-05-04 CN CN2012101357229A patent/CN102700242A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2906006A (en) * | 1954-02-24 | 1959-09-29 | Olin Mathieson | Method of making a sheet metal article |
| CN201102345Y (en) * | 2007-10-20 | 2008-08-20 | 山东丽鹏包装有限公司 | Hot stamping machine |
| CN201552806U (en) * | 2009-12-10 | 2010-08-18 | 吴东杰 | Improved gold stamping roller |
| CN202045997U (en) * | 2011-04-23 | 2011-11-23 | 中山国安火炬科技发展有限公司 | Heating structure of gold stamping roller |
| CN202592947U (en) * | 2012-05-04 | 2012-12-12 | 河南中烟工业有限责任公司 | Electric heater unit for bronzing roll of tipping paper bronzing press |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110588159A (en) * | 2019-08-29 | 2019-12-20 | 安徽文博纸品印刷有限公司 | Hot stamping roller convenient for temperature detection |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20121003 |