CN102699831A - Non-woven fabric-based industrial abrasive belt - Google Patents

Non-woven fabric-based industrial abrasive belt Download PDF

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Publication number
CN102699831A
CN102699831A CN2012102111476A CN201210211147A CN102699831A CN 102699831 A CN102699831 A CN 102699831A CN 2012102111476 A CN2012102111476 A CN 2012102111476A CN 201210211147 A CN201210211147 A CN 201210211147A CN 102699831 A CN102699831 A CN 102699831A
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Prior art keywords
nonwoven
woven fabric
industrial
abrasive
abrasive band
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Pending
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CN2012102111476A
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Chinese (zh)
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谢泽
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Individual
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Individual
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Priority to CN2012102111476A priority Critical patent/CN102699831A/en
Publication of CN102699831A publication Critical patent/CN102699831A/en
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Abstract

The invention discloses a non-woven fabric-based industrial abrasive belt, and relates to an industrial abrasive belt which is manufactured by using a common non-woven fabric as a base material. The industrial abrasive belt comprises a non-woven fabric, wherein a back-scraping layer is formed on the lower surface of the non-woven fabric through back scraping; a layer of base gel is coated on the upper surface of the non-woven fabric; an abrasive material is attached to the base gel through electrostatic sand planting; the bottom of the abrasive material is inserted into fibers of the non-woven fabric; a layer of composite gel is coated on the abrasive material; the non-woven fabric is soaked by glue; ribs are added into the non-woven fabric through needle sewing; rib addition directions are consistent or intersected or combine a consistent direction with an intersected direction; and the non-woven fabric is subjected to ultrasonic dot matrix welding or hot-pricking welding. The non-woven fabric used in the industrial abrasive belt is high in mechanical performance, and non-woven fabric industrial abrasive belts can be industrially produced; and simultaneously, the problem of adhesion between the abrasive material and abrasive cloth is effectively solved, a grinding effect is improved, the material cost of the industrial abrasive belt is reduced, and the improvement on economic benefits is facilitated.

Description

A kind of industrial abrasive band based on nonwoven
Technical field
The present invention relates to a kind of industrial abrasive band, particularly relate to a kind of common non-woven fabric of utilizing and do the industrial abrasive band that base material is made.
Background technology
Nonwoven industry abrasive band coated abrasive tool is mainly used in the cleaning of metal part surface, polishing, deburring; The correct grinding of wood furniture; The leather calendering; The polishings of clothes cloth fabric glass, pottery etc. have been brought into play good effect in the polishing application process ".
In recent years, nonwoven is used to the matrix material of coated abrasive tool and is more and more paid attention to by people, and it is simple that it has production technology, and cost is low.The industrial abrasive band product that uses nonwoven to do the base material manufacturing has certain intensity and elasticity; Polishing effect is good; Long service life has effect unique to curved surface polishing, produces high temperature and the workpiece of burning in the time of avoiding grinding; Suitable grind at a high speed, can effectively solve traditional woven cloth and do that the matrix material cost is high, service life is short, the dust pollution important disadvantages.
Yet there is poor mechanical property in common non-woven fabric, and the stress deformation amount is very big, and the instructions for use of inaccessible industrial base of emerg cloth material can not be gone up coated abrasive tool production line; With common non-woven fabric hand-built abrasive band product, exist abrasive material and fabricbase bonding bad, easy fracture, sand fallout in the grinding process cause the grinding weak effect, therefore do not have industrialized nonwoven industry abrasive band product on market, to occur so far.
Summary of the invention
The objective of the invention is to overcome the difficulty of prior art; A kind of industrial abrasive band based on nonwoven is provided, and the nonwoven that adopt in this industry abrasive band has higher mechanical property, but industrialization production nonwoven industry abrasive band; Efficiently solve the bonding problem of abrasive material and emery cloth simultaneously; Improve ground effect, reduce industrial abrasive band material cost, help increasing economic efficiency.
The objective of the invention is to realize: a kind of industrial abrasive band based on nonwoven through following technical proposal; Comprise nonwoven; The nonwoven lower surface is scraped to be formed with to carry on the back through the back of the body and is scraped layer, and the nonwoven upper surface is coated with one deck primer, is attached with one deck abrasive material through electrostatic sand-planting on the primer; The into fiber the inside of nonwoven is pricked in the bottom of abrasive material, is coated with the multiple glue of one deck on the abrasive material.
In technique scheme, said nonwoven is for to cross the nonwoven that has improved mechanical property through glue impregnated.
In technique scheme, said nonwoven is through pin seam reinforcement, and the direction of said reinforcement is in the same way or intersection or dual mode mutually combines.
In technique scheme, said nonwoven is through the nonwoven after welding of ultrasonic wave dot matrix or the soldering of Spurs heat bundle, promptly is densely covered with a plurality of pads in the nonwoven and is used to connect non-woven fabrics fiber.
In technique scheme, the material of said nonwoven comprises one or more in the following material: polyethylene, polypropylene fibre, terylene, nylon, Merlon macromolecular fibre and viscose rayon.
In technique scheme, the glue of said primer, multiple glue and immersion non-woven fabrics is one or more in the following material: urea aldehyde and modified resin thereof, phenolic aldehyde and modified resin thereof, epoxy and modified resin thereof.
Can find out from technical characterictic of the present invention, the invention has the advantages that: the present invention with common non-woven fabric through the welding of reinforcement or ultrasonic wave dot matrix or Spurs heat prick handle after, effectively improved the mechanical property of nonwoven; Reach the instructions for use of industrial abrasive band matrix material; Can the suitability for industrialized production nonwoven industry abrasive band, efficiently solve the bonding problem of abrasive material and emery cloth, raising ground effect simultaneously; Reduce industrial abrasive band material cost, help increasing economic efficiency.
Description of drawings
Through accompanying drawing the present invention is done further explanation below, wherein:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation behind the nonwoven reinforcement of the present invention;
Fig. 3 is the nonwoven fabric construct sketch map after ultrasonic wave dot matrix welding of the present invention or Spurs heat are pricked welding;
Fig. 4 is the common non-woven fabric structural representation;
Reference numeral 1 is that nonwoven 2 is that to scrape layer 3 be that primer 4 is abrasive materials to the back of the body
The 5th, multiple glue 6 is that reinforcement 7 is pads.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is done further explanation:
As shown in Figure 1, a kind of industrial abrasive band based on nonwoven of the present invention belongs to multi-level structure; The nonwoven that adopts can re-use after handling in advance, generally through nonwoven is immersed in the glue, takes out then; Scrape the back at its lower surface back of the body and form the back of the body and scrape layer, prevent that it from skidding and protect non-woven fabrics base material in the process of using, the nonwoven upper surface can just be scraped processing; The main over effect that rises can certainly just be scraped processing, directly primer on the nonwoven upper surface; Play the effect of scab, then through electrostatic sand-planting with abrasive material attached on the nonwoven, the fiber the inside of nonwoven is into pricked in the bottom of abrasive material; Through multiple glue on the part of abrasive material abrasive material is fixed, industrial abrasive band of the present invention can be shaped again.
In manufacturing process, we can do the processing that strengthens mechanical property to nonwoven, such as the mode that can stitch reinforcement through pin; As shown in Figure 2; The fiber of nonwoven is carried out localized immobilization, strengthen its mechanical strength, to reach the performance requirement of non-woven fabrics base material of the present invention; The mode of reinforcement can be to intersect in the same way or each other, and the intensity of each part of nonwoven can both be got a promotion.
Further in the scheme; As shown in Figure 3, we can also prick welding through welding of ultrasonic wave dot matrix or Spurs heat the reinforcement that nonwoven carries out mechanical strength is handled, and make the fiber in the nonwoven carry out the point-to-point densely covered pad that is connected to form; Compare between the common non-woven fabric fiber as shown in Figure 4 and can only interact through frictional force; Nonwoven in this programme has more excellent mechanical property, and intensity is high, can reach industrial abrasive band substrate requirements fully.
In the following material of the general employing of the material of nonwoven of the present invention one or more: polyethylene, polypropylene fibre, terylene, nylon, Merlon macromolecular fibre and viscose rayon.And the glue of said primer, multiple glue and immersion non-woven fabrics adopts in the following material one or more: urea aldehyde and modified resin thereof, phenolic aldehyde and modified resin thereof, epoxy and modified resin thereof.The selection of base material and corresponding resin adhesive efficiently solves the bonding problem of abrasive material and emery cloth.
Disclosed all characteristics in this specification except mutually exclusive characteristic, all can make up by any way.
Disclosed arbitrary characteristic in this specification (comprising any accessory claim, summary and accompanying drawing) is only if special narration all can be replaced by other equivalences or the alternative features with similar purpose.That is, only if special narration, each characteristic is an example in a series of equivalences or the similar characteristics.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. industrial abrasive band based on nonwoven; It is characterized in that comprising nonwoven (1); Nonwoven (1) lower surface is scraped to be formed with to carry on the back through the back of the body and is scraped layer (2), and nonwoven (1) upper surface is coated with one deck primer (3), and primer (3) is gone up and is attached with one deck abrasive material (4) through electrostatic sand-planting; The into fiber the inside of nonwoven (1) is pricked in the bottom of abrasive material (4), is coated with the multiple glue (5) of one deck on the abrasive material (4).
2. a kind of industrial abrasive band based on nonwoven according to claim 1 is characterized in that said nonwoven (1) is for to cross the nonwoven that has improved mechanical property through glue impregnated.
3. a kind of industrial abrasive band based on nonwoven according to claim 1 and 2 is characterized in that said nonwoven (1) through pin seam reinforcement (6), and the direction of said reinforcement (6) is in the same way or intersection or dual mode mutually combines.
4. a kind of industrial abrasive band according to claim 1 and 2 based on nonwoven; It is characterized in that said nonwoven (1) is through the nonwoven after welding of ultrasonic wave dot matrix or the soldering of Spurs heat bundle, promptly is densely covered with a plurality of pads (7) and is used to connect non-woven fabrics fiber in the nonwoven.
5. a kind of industrial abrasive band based on nonwoven according to claim 4, the material that it is characterized in that said nonwoven comprises one or more in the following material: polyethylene, polypropylene fibre, terylene, nylon, Merlon macromolecular fibre and viscose rayon.
6. a kind of industrial abrasive band based on nonwoven according to claim 5, the glue that it is characterized in that said primer, multiple glue and immersion non-woven fabrics are one or more in the following material: urea aldehyde and modified resin thereof, phenolic aldehyde and modified resin thereof, epoxy and modified resin thereof.
CN2012102111476A 2012-06-26 2012-06-26 Non-woven fabric-based industrial abrasive belt Pending CN102699831A (en)

Priority Applications (1)

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CN2012102111476A CN102699831A (en) 2012-06-26 2012-06-26 Non-woven fabric-based industrial abrasive belt

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Application Number Priority Date Filing Date Title
CN2012102111476A CN102699831A (en) 2012-06-26 2012-06-26 Non-woven fabric-based industrial abrasive belt

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CN102699831A true CN102699831A (en) 2012-10-03

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104416480A (en) * 2013-08-23 2015-03-18 新沂市张氏磨具发展有限公司 Preparation method of multi-directional super-strength polyester abrasive cloth
CN110774183A (en) * 2019-11-01 2020-02-11 古德尚新材料科技湖北有限公司 Ultrathin and ultra-soft smooth abrasive cloth and production process thereof
CN114434348A (en) * 2021-12-27 2022-05-06 广东小太阳砂磨材料有限公司 Tensile-resistant abrasive cloth and production process thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1140118A (en) * 1995-07-07 1997-01-15 上海益民合成革厂 Process for producing single-layer polishing cloth
CN1186726A (en) * 1997-01-03 1998-07-08 上海飞鹿磨具厂 Net cloth grinding plate and its producing method
FR2760671A1 (en) * 1997-03-12 1998-09-18 Abrasienne L Abrasive sheet material
US20040109978A1 (en) * 2001-02-14 2004-06-10 Francois Michel Self-adhering support for an applied abrasive product and method for making said abrasive product incorporating same
CN101318313A (en) * 2007-06-07 2008-12-10 张刚 Method for manufacturing water resistant flexible complete-resin abrasive cloth
CN101607384A (en) * 2009-07-10 2009-12-23 湖北玉立砂带集团股份有限公司 The preparation method of UEA116 super-precision grinding grinding belt
CN202702051U (en) * 2012-06-26 2013-01-30 谢泽 Industrial abrasive belt based on non-woven fabrics

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1140118A (en) * 1995-07-07 1997-01-15 上海益民合成革厂 Process for producing single-layer polishing cloth
CN1186726A (en) * 1997-01-03 1998-07-08 上海飞鹿磨具厂 Net cloth grinding plate and its producing method
FR2760671A1 (en) * 1997-03-12 1998-09-18 Abrasienne L Abrasive sheet material
US20040109978A1 (en) * 2001-02-14 2004-06-10 Francois Michel Self-adhering support for an applied abrasive product and method for making said abrasive product incorporating same
CN101318313A (en) * 2007-06-07 2008-12-10 张刚 Method for manufacturing water resistant flexible complete-resin abrasive cloth
CN101607384A (en) * 2009-07-10 2009-12-23 湖北玉立砂带集团股份有限公司 The preparation method of UEA116 super-precision grinding grinding belt
CN202702051U (en) * 2012-06-26 2013-01-30 谢泽 Industrial abrasive belt based on non-woven fabrics

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104416480A (en) * 2013-08-23 2015-03-18 新沂市张氏磨具发展有限公司 Preparation method of multi-directional super-strength polyester abrasive cloth
CN110774183A (en) * 2019-11-01 2020-02-11 古德尚新材料科技湖北有限公司 Ultrathin and ultra-soft smooth abrasive cloth and production process thereof
CN114434348A (en) * 2021-12-27 2022-05-06 广东小太阳砂磨材料有限公司 Tensile-resistant abrasive cloth and production process thereof

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Application publication date: 20121003