CN102699725A - Combined clamp special for keywaying of shaft - Google Patents
Combined clamp special for keywaying of shaft Download PDFInfo
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- CN102699725A CN102699725A CN2012101741416A CN201210174141A CN102699725A CN 102699725 A CN102699725 A CN 102699725A CN 2012101741416 A CN2012101741416 A CN 2012101741416A CN 201210174141 A CN201210174141 A CN 201210174141A CN 102699725 A CN102699725 A CN 102699725A
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Abstract
The invention discloses a combined clamp special for keywaying of a shaft. The combined clamp special for keywaying of the shaft comprises a V-shaped block, a V-shaped block base plate, a pressure block, a rotary pressure cylinder, a rotary pressure cylinder base plate and a feather key. The V-shaped block is fixed on the V-shaped block base plate, the pressure block is connected onto the rotary pressure cylinder, the rotary pressure cylinder is fixed on the rotary pressure cylinder base plate, the V-shaped block base plate and the rotary pressure cylinder base plate are fixed on a work table of a machine tool through a bolt of a T-shaped groove or a nut of the T-shaped groove, and the feather key is embedded into the lower surface of the V-shaped block base plate and slides along the T-shaped groove of the work table, thus, the distance between two V-shaped block base plates can be conveniently adjusted so as to be adaptive to keywaying of different types of shafts. During processing, the shaft is supported on the V-shaped block and the rotary pressure cylinder is controlled by a numerical control system of the machine tool to press downward to fix the shaft. The set of device is simple in clamping manner, high in positioning precision and four shafts can be clamped at one time. During processing for batches, the set of device can save the labor time greatly and improve the production efficiency of plants.
Description
Technical field
The present invention relates to shaft key groove processing special tooling anchor clamps a kind of and that numerical control machining center is supporting.
Background technology
Processing great majority employing now plain-milling machine processing to keyway on the axle; Once can only clamping one; And when having the keyway of number of different types on the axle, also to manually change the milling cutter of different sizes; This kind installation way does not have tangible drawback when the processing negligible amounts, but when processing capacity was big, this kind installation way had greatly influenced production efficiency.
Summary of the invention
Technical problem to be solved by this invention is, remedies existingly to the low problem of keyway working (machining) efficiency on the axle, provides a kind of and can enhance productivity and help improving machining accuracy and be fit to the special-purpose built-up jig of shaft key groove processing of multiple size; The anchor clamps cost is low, and is practical reliable.
For realizing above-mentioned purpose, the scheme that the present invention takes is:
The special-purpose built-up jig of a kind of shaft key groove processing; It is characterized in that; At least comprise 2 groups of fixture units, described fixture unit comprises V-shaped rest and hold down gag, and described V-shaped rest comprises: the V-block backing plate; On the V-block backing plate, be provided with at least 1 pair of V-block and feather key, and on the V-block backing plate, be provided with the T type nuts and bolt that is used for fixing V-shaped rest; Described hold down gag comprises: rotation cylinder pressure backing plate, and on rotation cylinder pressure backing plate, be provided with at least 1 pair of rotation cylinder pressure, and on rotation cylinder pressure backing plate, be provided with and be used for fixing hold down gag nut and T type bolt, on the piston rod that rotates cylinder pressure, be connected with briquetting.
Compared with prior art, the present invention has following advantage:
Shaft key groove processing special tooling of the present invention, the repeatability of clamping is simple on installation way when utilizing simple structure to solve shaft key groove processing; Use the high accuracy V-block to be made into the V-type positioner, and through feather key adjustment V-shaped rest and the position of hold down gag on platen, positioning accuracy is high; This covering device can adapt to most of the same type, and is dissimilar, the clamping location of the axle of different size; This covering device selects for use the rotation cylinder pressure as hold down gag; Realize the once function of four axles of while clamping cleverly, No. one time clamping is firm, accurate positioning.When adding man-hour in enormous quantities, this covering device can economize labor time greatly, improves the production efficiency of factory.
Description of drawings
Fig. 1 is a structure vertical view of the present invention.
Fig. 2 is the A-A cutaway view of structure of the present invention.
Fig. 3 is the B-B cutaway view of structure of the present invention.
Fig. 4 is the stereogram of structure of the present invention.
Among the figure, 1 V-shaped rest, 2 hold down gags, 11 V-block backing plates, 12 V-blocks, 13 T type nuts, 14 bolts, 15 feather keys, 21 rotation cylinder pressure backing plates, 22 rotation cylinder pressures, 23 briquettings, 24 T type bolts, 25 nuts.
The specific embodiment
The special-purpose built-up jig of a kind of shaft key groove processing; At least comprise 2 groups of fixture units; Described fixture unit comprises V-shaped rest 1 and hold down gag 2; Described V-shaped rest 1 comprises: V-block backing plate 11 is provided with at least 1 pair of V-block 12 and feather key 15, and on V-block backing plate 11, is provided with the T type nut 13 and bolt 14 that is used for fixing V-shaped rest 1 on V-block backing plate 11; Described hold down gag 2 comprises: rotation cylinder pressure backing plate 21; On rotation cylinder pressure backing plate 21, be provided with at least 1 pair of rotation cylinder pressure 22, and on rotation cylinder pressure backing plate 21, be provided with and be used for fixing hold down gag 2 nuts 25 and T type bolts 24, on the piston rod of rotation cylinder pressure 22, be connected with briquetting 23; In the present embodiment; Built-up jig comprises 2 groups of fixture units, on V-block backing plate 11, is provided with 2 pairs of V-blocks 12, on rotation cylinder pressure backing plate 21, is provided with 2 pairs of rotation cylinder pressures 22.
For making content of the present invention more obviously understandable, further specify below in conjunction with the accompanying drawing and the specific embodiment.
In conjunction with Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, the keyway processing special tooling anchor clamps of axial workpiece of the present invention comprise V-block, V-block backing plate, rotation cylinder pressure, rotation cylinder pressure briquetting, rotation cylinder pressure backing plate and feather key.V-block is fixed on the V-block backing plate; The rotation cylinder pressure is fixed on the rotation cylinder pressure backing plate; Rotation cylinder pressure briquetting is connected on the rotation cylinder pressure; The V-block backing plate all is fixed on the platen through T type slot bolt or T type groove nut with rotation cylinder pressure backing plate, and feather key is embedded in V-block backing plate lower surface and can slides along workbench T type groove, thereby can adjust the processing that two distances between the V-block backing plate adapt to different types of keyway easily like this.Add man-hour, axle is supported on the V-block, presses down through machine tool numerical control system control rotation cylinder pressure then to make axle fixing.
The V-block backing plate all is fixed on the platen through T type slot bolt or T type groove nut with rotation cylinder pressure backing plate; Feather key is embedded in V-block backing plate lower surface and can slides along workbench T type groove, thereby can adjust the processing that two distances between the V-block backing plate adapt to different types of keyway easily like this.Add man-hour, axle is supported on the V-block, presses down through machine tool numerical control system control rotation cylinder pressure then to make axle fixing.
As a kind of preferred implementation of the present invention; V-block is all fixed through the T type groove of backing plate and workbench with the rotation cylinder pressure; V-block all is fixed on the backing plate with the rotation cylinder pressure; Two V-blocks that support same axis must guarantee its center line on same straight line, and first assembling need check and adjust through instrumentation, adjusts the back and fixes.
As a kind of preferred implementation of the present invention; In order to adapt to different types of axle; Distance between two V-block backing plates can be adjusted; And when being supported on the different-diameter place of axle, we put into small cushion block and remain level with the axle center that guarantees axle on the V of V-block face, can guarantee the machining accuracy of keyway like this.
As an improvement of the present invention; Under the V-block backing plate feather key is installed, during bolt on unclamping the V-block backing plate, feather key can slide along T type groove; Slide into suitable apart from the time can directly tight a bolt; The center of two V-blocks of supporting same axis this moment and does not need to adjust once more still on same straight line, can practice thrift the time of assembling once more so greatly.
As an improvement of the present invention, the briquetting of cylinder pressure can extend, because the restriction of processed shaft size; When two cylinder pressures distance is too near; Interfere easily in the rotary course, adopt shorter briquetting this moment, and when two cylinder pressures distance is far away; We add contiguous block at the briquetting end increases its length, is connected through dogbolt between the two.
Shaft key groove processing special tooling of the present invention is when using; Should select the Support Position and guarantee that enough space mounting rotation cylinder pressure backing plates are arranged between two V-block backing plates; Because rotation cylinder pressure stroke is certain, so select suitable cushion block pad under rotation cylinder pressure backing plate, to make the rotation cylinder pressure can be pressed onto processed axle according to the size of axle.
When the axle confirming to process, we contrast this drawing, and selected its Support Position and rotation cylinder pressure depressed position are adjusted two distances between the V-block backing plate then and made it equal the distance between last two support levels of axle, tight a bolt.With four axles be put on the V-block face with V-block be benchmark to one side snap, the control panel control rotation cylinder pressure through Digit Control Machine Tool pressed down four axles was fixed on the V-block this moment.The controlled pressure of rotation cylinder pressure can obtain optimal value through finite element analysis software, also can obtain through the method for experiment.Control rotation cylinder pressure lifts so that take out the axle that machines after keyway machines, and waits for processing next time.The case of practical implementation described in the present invention is merely preferable case study on implementation of the present invention, is not to be used for limiting practical range of the present invention.Be that all equivalences of doing according to the content of claim of the present invention change and modification, all should be as technological category of the present invention.
Claims (1)
1. a shaft key groove is processed special-purpose built-up jig; It is characterized in that; At least comprise 2 groups of fixture units, described fixture unit comprises V-shaped rest (1) and hold down gag (2), and described V-shaped rest (1) comprising: V-block backing plate (11); On V-block backing plate (11), be provided with at least 1 pair of V-block (12) and feather key (15), and on V-block backing plate (11), be provided with T type nut (13) and the bolt (14) that is used for fixing V-shaped rest (1); Described hold down gag (2) comprising: rotation cylinder pressure backing plate (21); On rotation cylinder pressure backing plate (21), be provided with at least 1 pair of rotation cylinder pressure (22); And in rotation cylinder pressure backing plate (21), be provided with and be used for fixing hold down gag (2) nut (25) and T type bolt (24), on the piston rod that rotates cylinder pressure (22), be connected with briquetting (23).
Priority Applications (1)
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CN2012101741416A CN102699725A (en) | 2012-05-30 | 2012-05-30 | Combined clamp special for keywaying of shaft |
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CN2012101741416A CN102699725A (en) | 2012-05-30 | 2012-05-30 | Combined clamp special for keywaying of shaft |
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CN2012101741416A Pending CN102699725A (en) | 2012-05-30 | 2012-05-30 | Combined clamp special for keywaying of shaft |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102862082A (en) * | 2012-10-19 | 2013-01-09 | 江苏腾旋科技股份有限公司 | Positioning and clamping mechanism for a plurality of drill holes |
CN102990438A (en) * | 2012-12-13 | 2013-03-27 | 江苏万富安机械有限公司 | Angle square groove planer-type milling clamp for clamping N workpieces |
CN103418967A (en) * | 2013-08-05 | 2013-12-04 | 宁波方太厨具有限公司 | Metal oil cup welding fixture |
CN103639772A (en) * | 2013-11-28 | 2014-03-19 | 无锡市航鹄科技有限公司 | Casing drilling locating tool |
CN104209792A (en) * | 2014-09-03 | 2014-12-17 | 佛山市普拉迪数控科技有限公司 | Special jig for standard louver guide rail of automobile |
CN105252317A (en) * | 2015-11-30 | 2016-01-20 | 重庆荆江汽车半轴有限公司 | Multi-keyway machining clamp provided with positioning standard |
CN106425577A (en) * | 2016-11-18 | 2017-02-22 | 重庆大江工业有限责任公司 | Clamping structure and method for rapid conversion of series tools of machining center |
CN106514354A (en) * | 2016-12-28 | 2017-03-22 | 沪东重机有限公司 | Machining tool and method for two end surfaces of cross head pin |
CN107813170A (en) * | 2017-11-06 | 2018-03-20 | 无锡鹰贝精密轴承有限公司 | Valve element milling sulculus quick clamping tool |
CN107838723A (en) * | 2017-12-06 | 2018-03-27 | 霍山嘉远智能制造有限公司 | Safety valve horizontal Machining centers combined precision processing unit (plant) |
CN108544267A (en) * | 2018-06-26 | 2018-09-18 | 宁波天瑞精工机械有限公司 | A kind of laminectomy rongeur clamp for machining |
CN112338599A (en) * | 2020-11-24 | 2021-02-09 | 安徽机电职业技术学院 | Fixture for milling machine to process key grooves of shaft parts |
CN112658734A (en) * | 2020-12-28 | 2021-04-16 | 广州赫力汽车维修设备有限公司 | Machining tool for swing arm of lifting machine |
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CN201070716Y (en) * | 2007-08-03 | 2008-06-11 | 江苏罡阳股份有限公司 | Combined clamp for drilling semicircular groove |
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CN202846211U (en) * | 2012-05-30 | 2013-04-03 | 东南大学 | Combination fixture special for machining keyways of shafts |
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SU1289646A1 (en) * | 1985-05-06 | 1987-02-15 | Производственное Объединение "Ворошиловградский Тепловозостроительный Завод Им.Октябрьской Революции" | Device for positioning and rotating work |
CN201070716Y (en) * | 2007-08-03 | 2008-06-11 | 江苏罡阳股份有限公司 | Combined clamp for drilling semicircular groove |
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Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102862082A (en) * | 2012-10-19 | 2013-01-09 | 江苏腾旋科技股份有限公司 | Positioning and clamping mechanism for a plurality of drill holes |
CN102990438A (en) * | 2012-12-13 | 2013-03-27 | 江苏万富安机械有限公司 | Angle square groove planer-type milling clamp for clamping N workpieces |
CN103418967A (en) * | 2013-08-05 | 2013-12-04 | 宁波方太厨具有限公司 | Metal oil cup welding fixture |
CN103639772A (en) * | 2013-11-28 | 2014-03-19 | 无锡市航鹄科技有限公司 | Casing drilling locating tool |
CN103639772B (en) * | 2013-11-28 | 2016-01-13 | 无锡市航鹄科技有限公司 | Shell drilling positioning tool |
CN104209792A (en) * | 2014-09-03 | 2014-12-17 | 佛山市普拉迪数控科技有限公司 | Special jig for standard louver guide rail of automobile |
CN104209792B (en) * | 2014-09-03 | 2016-08-24 | 佛山市普拉迪数控科技有限公司 | A kind of car gage skylight guide rail special fixture |
CN105252317A (en) * | 2015-11-30 | 2016-01-20 | 重庆荆江汽车半轴有限公司 | Multi-keyway machining clamp provided with positioning standard |
CN106425577A (en) * | 2016-11-18 | 2017-02-22 | 重庆大江工业有限责任公司 | Clamping structure and method for rapid conversion of series tools of machining center |
CN106514354A (en) * | 2016-12-28 | 2017-03-22 | 沪东重机有限公司 | Machining tool and method for two end surfaces of cross head pin |
CN107813170A (en) * | 2017-11-06 | 2018-03-20 | 无锡鹰贝精密轴承有限公司 | Valve element milling sulculus quick clamping tool |
CN107838723A (en) * | 2017-12-06 | 2018-03-27 | 霍山嘉远智能制造有限公司 | Safety valve horizontal Machining centers combined precision processing unit (plant) |
CN108544267A (en) * | 2018-06-26 | 2018-09-18 | 宁波天瑞精工机械有限公司 | A kind of laminectomy rongeur clamp for machining |
CN112338599A (en) * | 2020-11-24 | 2021-02-09 | 安徽机电职业技术学院 | Fixture for milling machine to process key grooves of shaft parts |
CN112338599B (en) * | 2020-11-24 | 2024-05-17 | 安徽机电职业技术学院 | Clamp for milling machine to process key groove of shaft part |
CN112658734A (en) * | 2020-12-28 | 2021-04-16 | 广州赫力汽车维修设备有限公司 | Machining tool for swing arm of lifting machine |
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Application publication date: 20121003 |