CN102699598A - Adjustable universal device for welding and positioning switch bed plate and operating method of adjustable universal device - Google Patents
Adjustable universal device for welding and positioning switch bed plate and operating method of adjustable universal device Download PDFInfo
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- CN102699598A CN102699598A CN2012101861475A CN201210186147A CN102699598A CN 102699598 A CN102699598 A CN 102699598A CN 2012101861475 A CN2012101861475 A CN 2012101861475A CN 201210186147 A CN201210186147 A CN 201210186147A CN 102699598 A CN102699598 A CN 102699598A
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Abstract
The invention relates to an adjustable universal device for welding and positioning a switch bed plate which can radically solve the problem of increase of the production cost caused by diversified sample plates and an operating method. In a left and right positioning rod structure, the lower ends of supporting rods are respectively inserted into a bottom plate; the upper ends of a left supporting rod and a right supporting rod are respectively connected with a left lock catch type sliding ring and a right lock catch type sliding ring; a main rod penetrates through the left sliding ring and the right sliding ring; and the upper ends of the lock catch type sliding positioning structures are sleeved on the main rod, and the lower ends of the lock catch type sliding positioning structures are positioning plates. The invention has the advantages that the adjustable universal device is light in weight compared with the existing welding sample plate, the welding size is controlled by adjusting the sliding rings according to bed plates of different sizes, and the sliding rings are fixed through quick release after being adjusted in place; and moreover, an operator can rapidly adjust the size of the welding sample plate so as to meet the production needs according to field conditions, and the one-plate multi-purpose function is realized, and compared with the fixed welding sample plate, the adjustable universal device for welding and positioning the switch bed plate has the advantages that the cost advantage is obvious, and the cost is greatly saved.
Description
Technical field
It is numerous and switch bed plate welding adjustable fexible unit in location and method of operating that the production cost that causes increases belong to the railway casting special tooling and make the field to the present invention relates to a kind of model that can fundamentally solve.
Background technology
Along with the development of railway cause, the track switch product category increases at present, and the kind of switch bed plate also is being on the increase.Owing to need make a large amount of models during the different switch bed plate of welding or manual line solves the problem of part location; And different welding models is because otherness is bigger; Can not be common to other switch bed plates; Will need to make a large amount of disposable welding models like this and meet the needs of production, also must increase production cost, cause unnecessary waste.
Summary of the invention
Purpose of design: avoid the weak point in the background technology, it is numerous and the production cost that causes increases to design a kind of model that can fundamentally solve, and avoids the switch bed plate welding adjustable fexible unit in location and the method for operating of waste of material.
Design: in order to realize above-mentioned purpose of design.The application is for making things convenient for backing plate when welding part location and improving positioning accuracy, solves the numerous and human error present situation and designing when reducing operation of model.Particularly along with railway development improves constantly track switch parts requirements of making; Switch bed plate welding precision and welding quality there has been higher requirement; What the application designed was both easy; The adjustable welding model that has multifunction high-precision has again reached fast the location of backing plate when welding part, accurate and positioning accuracy is high.The application mainly is made up of left and right sides backstay and bayonet type slip location structure on structural design, through cooperating of bayonet type slip location structure and mobile jib, can satisfy weld size according to different back plate sizes spacings.
Technical scheme 1: the adjustable fexible unit in a kind of switch bed plate welding location; The support bar lower end is plugged on the base plate respectively in the backstay structure of the left and right sides; The left and right sidesing post upper end is connected with left and right sides bayonet type slip ring respectively; Mobile jib is through in the ring that horizontally slips, and it is location-plate that bayonet type slip location structure upper end is enclosed within the mobile jib upper and lower end.
Technical scheme 2: the adjustable fexible unit method of operating in a kind of switch bed plate welding location; The bayonet type slip ring that is positioned at backstay upper end, the left and right sides supplies mobile jib to slide;, mobile jib utilizes quick locking and unlocking mechanism fixing and locking after sliding into backing plate locating hole size; And then through bayonet type active slip ring mobile bayonet type slip location structure on mobile jib; After making bayonet type slip location structure slide into backing plate welding size positions, through quick locking and unlocking mechanism locking bayonet type slip location structure and make bayonet type slip location structure be fixed on mobile jib, rotation adjusting rotation this moment awl bar, will rotate the awl bar rotate to backing plate on when welding weldment equidirectional such as iron seat; Utilize the taper hole piece to fit and tighten wing nut and position, can weldment be put the location-plate position and carry out spot welding with the 1:40 gradient of rotation awl bar.
The present invention compares with background technology, and the one, the existing relatively welding model of the application is in light weight a lot, and can control weld size according to the different size backing plate through regulating slip ring, utilizes quick-release to fix after adjusting to the right place; The 2nd, the operator can promptly adjust the welding size of sample and produce needs to satisfy according to field condition, has realized " a plate multipotency ", compares with fixed welding model, and cost advantage has clearly been practiced thrift cost greatly.
Description of drawings
Fig. 1 is the perspective view of the adjustable fexible unit in switch bed plate welding location.
Fig. 2 is the sketch map of figure left and right sides backstay structure.
Fig. 3 is the structural representation of bayonet type slip location structure.
The specific embodiment
Embodiment 1: with reference to accompanying drawing 1-3.The adjustable fexible unit in a kind of switch bed plate welding location; Left and right sidesing post 1 lower end is plugged on respectively on the base plate 4 in the backstay structure of the left and right sides; About decide support bar 1 upper end and be connected with left and right sides bayonet type slip ring 101 respectively; Mobile jib 2 is through in the ring 101 that horizontally slips, and it is location-plate 305 that bayonet type slip location structure 3 upper ends are enclosed within mobile jib 2 upper and lower ends.Said bayonet type slip ring 101 is provided with quick locking and unlocking mechanism 102 (mainly being made up of bolt, spring and plush copper handle, is existing mature technology).Said bayonet type slip location structure 3 is made up of bayonet type slip ring 301, taper hole piece 302, wing nut 303, rotation awl bar 304 and location-plate 305; Bayonet type active slip ring 301 lower ends are connected with taper hole piece 302; The intrinsic wing nut 303 in taper hole piece 302 lower ends, rotation awl bar 304 upper ends spin with wing nut 303, the lower end is connected with location-plate 5.Said bayonet type active slip ring 301 is provided with quick locking and unlocking mechanism 102.In the backstay structure of the said left and right sides support bar 1 lower end respectively with 103 clampings of left and right sides gripper shoe, left and right sides gripper shoe 103 is fixedly connected with support bar 1 lower end through alignment pin 104 respectively.Said alignment pin 104 both sides are respectively equipped with assist location pin 105 and assist location pin 105 is the in-line arrangement with alignment pin 104.
Embodiment 2: on the basis of embodiment 1; The adjustable fexible unit method of operating in a kind of switch bed plate welding location; The bayonet type slip ring 101 that is positioned at backstay upper end, the left and right sides supplies mobile jib 2 to slide;, mobile jib 2 utilizes quick locking and unlocking mechanism 102 fixing and lockings after sliding into backing plate locating hole size; And then through bayonet type active slip ring 301 mobile bayonet type slip location structure 3 on mobile jib; After making bayonet type slip location structure 3 slide into backing plate welding size positions, through quick locking and unlocking mechanism 102 locking bayonet type slip location structures 3 and make bayonet type slip location structure 3 be fixed on mobile jib 2, rotation adjusting rotation this moment awl bar 304, will rotate awl bar 304 rotate to backing plate on when welding weldment equidirectional such as iron seat; Utilize the taper hole piece to fit and tighten wing nut 303 and position, can weldment be put the location-plate position and carry out spot welding with the 1:40 gradient of rotation awl bar.Left and right sidesing post 1 can be changed according to the locating hole of different backing plates, positions to adapt to different types of backing plate.
What need understand is: though the foregoing description is to the mentality of designing of the present invention detailed text description of contrasting; But these text descriptions; Just the simple text of mentality of designing of the present invention is described; Rather than to the restriction of mentality of designing of the present invention, any combination, increase or modification that does not exceed mentality of designing of the present invention all falls in protection scope of the present invention.
Claims (8)
1. adjustable fexible unit is located in a switch bed plate welding; It is characterized in that: left and right sidesing post (1) lower end is plugged on respectively on the base plate (4) in the backstay structure of the left and right sides; About decide support bar (1) upper end and be connected with left and right sides bayonet type slip ring (101) respectively; Mobile jib (2) is through in the ring (101) that horizontally slips, and it is location-plate (305) that bayonet type slip location structure (3) upper end is enclosed within mobile jib (2) upper and lower end.
2. the adjustable fexible unit in switch bed plate welding location according to claim 1, it is characterized in that: said bayonet type slip ring (101) is provided with quick locking and unlocking mechanism (102).
3. the adjustable fexible unit in switch bed plate welding location according to claim 1; It is characterized in that: said bayonet type slip location structure (3) is made up of bayonet type slip ring (301), taper hole piece (302) wing nut (303), rotation awl bar (304) and location-plate (305); Bayonet type active slip ring (301) lower end is connected with taper hole piece (302); The intrinsic wing nut in taper hole piece (302) lower end (303), rotation awl bar (304) upper end spins with wing nut (303), the lower end is connected with location-plate (5).
4. the adjustable fexible unit in switch bed plate welding location according to claim 1, it is characterized in that: said bayonet type active slip ring (301) is provided with quick locking and unlocking mechanism (102).
5. the adjustable fexible unit in switch bed plate welding location according to claim 1; It is characterized in that: in the backstay structure of the said left and right sides support bar (1) lower end respectively with left and right sides gripper shoe (103) clamping, left and right sides gripper shoe (103) is fixedly connected with support bar (1) lower end through alignment pin (104) respectively.
6. the adjustable fexible unit in switch bed plate welding location according to claim 5 is characterized in that: said alignment pin (104) both sides are respectively equipped with assist location pin (105) and assist location pin (105) is the in-line arrangement with alignment pin (104).
7. adjustable fexible unit method of operating is located in a switch bed plate welding; It is characterized in that: the bayonet type slip ring (101) that is positioned at backstay upper end, the left and right sides supplies mobile jib (2) to slide;, mobile jib (2) utilizes quick locking and unlocking mechanism (102) fixing and locking after sliding into backing plate locating hole size; And then through bayonet type active slip ring (301) mobile bayonet type slip location structure (3) on mobile jib; After making bayonet type slip location structure (3) slide into backing plate welding size positions, lock bayonet type slip location structure (3) and make bayonet type slip location structure (3) be fixed on mobile jib (2) through quick locking and unlocking mechanism (102); Rotation adjusting rotation this moment awl bar (304); To rotate awl bar (304) rotate to backing plate on during weldment equidirectional such as welding iron seat, utilize the taper hole piece and the 1:40 gradient of rotation awl bar to fit and tighten wing nut (303) and position, can weldment be put the location-plate position and carry out spot welding.
8. the adjustable fexible unit method of operating in switch bed plate welding location according to claim 7, it is characterized in that: left and right sidesing post (1) can be changed according to the locating hole of different backing plates, positions to adapt to different types of backing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210186147.5A CN102699598B (en) | 2012-06-07 | 2012-06-07 | Adjustable universal device for welding and positioning switch bed plate and operating method of adjustable universal device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210186147.5A CN102699598B (en) | 2012-06-07 | 2012-06-07 | Adjustable universal device for welding and positioning switch bed plate and operating method of adjustable universal device |
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| Publication Number | Publication Date |
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| CN102699598A true CN102699598A (en) | 2012-10-03 |
| CN102699598B CN102699598B (en) | 2014-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210186147.5A Active CN102699598B (en) | 2012-06-07 | 2012-06-07 | Adjustable universal device for welding and positioning switch bed plate and operating method of adjustable universal device |
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| CN (1) | CN102699598B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990375A (en) * | 2012-10-16 | 2013-03-27 | 江苏华阳金属管件有限公司 | Clamp for aluminum ring production |
| CN107442890A (en) * | 2017-08-31 | 2017-12-08 | 中铁宝桥集团有限公司 | Switch bed plate automatic welding production line feeding system and method |
| CN107460795A (en) * | 2017-08-21 | 2017-12-12 | 中铁二十局集团第五工程有限公司 | Existing railway station changes track switch whole group in enclosed point and changes construction technology |
| CN110293534A (en) * | 2019-07-02 | 2019-10-01 | 浙江贝尔轨道装备有限公司 | A kind of adjustable template for backing plate scribing line |
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| DE3837911A1 (en) * | 1988-11-05 | 1990-05-17 | Friedel Paul Kalberg | Method and apparatus for connecting the end of a tubular workpiece to a shaped part of the same geometric constitution |
| JPH10296491A (en) * | 1997-04-25 | 1998-11-10 | Misawa Ceramics Corp | Positioning method for square tube welding surface in welding member to square tube and positioning device |
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| CN201023176Y (en) * | 2007-05-10 | 2008-02-20 | 江阴市液压油管有限公司 | Oil pipe double-gun ring seam automatic welding machine |
| CN102248341A (en) * | 2011-07-11 | 2011-11-23 | 山西晋西压力容器有限责任公司 | Device for welding end cover and barrel body of pressure container |
| CN202825054U (en) * | 2012-06-07 | 2013-03-27 | 中铁宝桥集团有限公司 | Switched bed plate welding positioning adjustable universal device |
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2012
- 2012-06-07 CN CN201210186147.5A patent/CN102699598B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| FR2591516A1 (en) * | 1985-12-13 | 1987-06-19 | Havre Chantiers | Machines for automatically cutting the intersection of one tube with one or more tubes and/or in one or more planes |
| DE3837911A1 (en) * | 1988-11-05 | 1990-05-17 | Friedel Paul Kalberg | Method and apparatus for connecting the end of a tubular workpiece to a shaped part of the same geometric constitution |
| JPH10296491A (en) * | 1997-04-25 | 1998-11-10 | Misawa Ceramics Corp | Positioning method for square tube welding surface in welding member to square tube and positioning device |
| CN2629895Y (en) * | 2003-07-23 | 2004-08-04 | 中国北车集团大同电力机车有限责任公司 | General group welding rig of top cap for locomotive |
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| CN201023176Y (en) * | 2007-05-10 | 2008-02-20 | 江阴市液压油管有限公司 | Oil pipe double-gun ring seam automatic welding machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990375A (en) * | 2012-10-16 | 2013-03-27 | 江苏华阳金属管件有限公司 | Clamp for aluminum ring production |
| CN107460795A (en) * | 2017-08-21 | 2017-12-12 | 中铁二十局集团第五工程有限公司 | Existing railway station changes track switch whole group in enclosed point and changes construction technology |
| CN107460795B (en) * | 2017-08-21 | 2019-01-29 | 中铁二十一局集团第五工程有限公司 | Existing railway station changes track switch whole group in enclosed point and replaces construction technology |
| CN107442890A (en) * | 2017-08-31 | 2017-12-08 | 中铁宝桥集团有限公司 | Switch bed plate automatic welding production line feeding system and method |
| CN107442890B (en) * | 2017-08-31 | 2023-10-27 | 中铁宝桥集团有限公司 | Loading system and method for automatic welding production line of turnout pad |
| CN110293534A (en) * | 2019-07-02 | 2019-10-01 | 浙江贝尔轨道装备有限公司 | A kind of adjustable template for backing plate scribing line |
| CN110293534B (en) * | 2019-07-02 | 2023-05-12 | 浙江贝尔轨道装备有限公司 | Adjustable template for backing plate scribing |
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| CN102699598B (en) | 2014-12-17 |
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