The method of a kind of hexagon float valve and the exchange of control column plate vapour-liquid thereof
[technical field]
The tower that the present invention relates in oil refining, the petrochemical industry is used accessory, particularly the method for float valve in the tower and the exchange of control column plate vapour-liquid thereof.
[background technology]
In departments such as oil refining, petrochemical industry, fine chemistry industry, food, medicine and environmental protection, tower all belongs to the significant element equipment that has a large capacity and a wide range, its expensive about 20% of total investment that generally accounts for, some in addition up to 50%.Unit operations such as tower is widely used in distilling, absorption, extraction, washing, heat transfer are according to the version of tower inside gas-liquid contact part; Tower can be divided into two types: plate column and packed tower, the most frequently used rectifiying plate is a valve plate in the prior art.Valve plate has many advantages: production capacity is big, operating flexibility is big, plate efficiency is high, but the percent opening of float valve efficient and column plate is a bottleneck of the higher development of plate column.
Float valve is as the important structure parts in the tower, and major function is to play the effect of transmitting medium, increases the effective area of gas communication; Improve percent opening, let the contact surface of air-flow and liquid amass increase, thereby improve its disposal ability; Some float valve exists the diameter of valve opening big; The gas channel sectional area that flows out single valve opening is big, and table body specific area is little, so mass-transfer performance is relatively poor.
[summary of the invention]
The present invention is directed to above problem and proposed a kind of hexagon float valve that increases open ratio of plate, improves single float valve efficient, and proposed a kind ofly to control the method that column plate carries out the vapour-liquid exchange with said hexagon float valve to the ad hoc structure of said hexagon float valve.
Technical scheme of the present invention is: a kind of hexagon float valve; It is characterized in that, comprise an orthohexagonal end face, three limits in the space of said regular hexagon end face; Be respectively equipped with three tab-like leg; There is wide, the bending at curved 10 ° of angles downwards of 3mm at its excess-three face edge, has 4mm long in the middle of said each bending, and 5mm is wide, the little leg at curved 27 ° of angles downwards; Three tab-like leg and three edges with bending constitute three side direction passages.Have in the bottom of said tab-like leg and to float float valve is upper and lower, be limited to the flanging of column plate, have a leg holes on one of them sheet leg.
The side direction breathing area of said hexagon float valve comprises side direction passage area and leg holes area.
Spacing area sum between per two hexagon float valves is greater than the side direction breathing area of twice.
Said flanging extends into to both sides respectively in foot bottom portion and can make the hexagon float valve still can not break away from two parts of column plate upper and lower the floating of column plate.
Said regular hexagon end face, leg and flanging are through the punch process manufacturing, become a globality member.
A kind of method of using the exchange of said hexagon float valve control column plate gas-liquid; It is characterized in that the hexagon float valve is arranged in cellular on column plate, the leg of a corresponding adjacent float valve of side direction passage; Guaranteed the monoblock column plate gas-liquid exchange evenly, no dead angle.
Wherein have the leg of leg holes; Be arranged in downstream along the flow direction; The airflow direction of two side direction passages that it is adjacent becomes 60 ° of angles with the flow direction, promote liquid and flow to the downflow weir direction, and the air-flow of leg holes then stops; The air-flow of a side direction passage of adjacent float valve flows to the opposite direction of flow to guarantee liquid that can not.Guaranteed that liquid to the motive force that the downflow weir direction flows, has reduced the liquid level drop of tower tray, distribution of gas is more even, has improved the efficient of the mass-and heat-transfer of tower tray.
The invention has the beneficial effects as follows: hexagon float valve of the present invention, the maximum percent opening of tower body can reach 20%, after float valve is opened; Having three strands of air-flows to promote flow along liquid flow direction advances; The power that flow is advanced strengthens, and liquid level is more steady, and distribution of gas is more even; Improve the efficient of column plate, can improve plate efficiency 20%; Increased the percent opening of plate column column plate unit are greatly; Improved the disposal ability of plate column; And the method for the control column plate vapour-liquid that proposes to said hexagon float valve ad hoc structure exchange; Then can make the vapour-liquid exchange of monoblock column plate evenly not have the dead angle, improve the mass-and heat-transfer efficient of tower tray.
[description of drawings]
Fig. 1 is the whole perspective view of the present invention;
Fig. 2 is a cutaway view of the present invention;
Fig. 3 is a deployed configuration sketch map of the present invention.
Wherein: 1, hexagon end face; 2, leg; 3, flanging; 4, leg holes; 5, side direction breathing area; 6, column plate; 7, bending; 8, little leg.
[specific embodiment]
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.
Embodiment 1:
A kind of hexagon float valve; Comprise a regular hexagon end face 1; On three limits of the space of said regular hexagon end face 1, be respectively equipped with three tab-like leg 2; Have the flanging 3 that float valve is limited to column plate in the bottom of said leg 2, the hexagon float valve is limited to column plate through the flanging on the leg 2, and does not break away from column plate.Between per two tab-like leg 2, form the side direction passage, and have a leg holes 4 on a leg therein.
Three limits in the space of said regular hexagon end face are respectively equipped with three tab-like leg 2, and there is wide, the bending 8 at curved 10 ° of angles downwards of 3mm at its excess-three edge, has 4mm long in the middle of said each bending 7, and 5mm is wide, the ramuscule pin 8 at curved 27 ° of angles downwards; Three tab-like leg 2 and three edges with bending 7 constitute three side direction passages; Have in the bottom of said tab-like leg and to float float valve is upper and lower, be limited to the flanging of column plate, have a leg holes 4 on one of them sheet leg.
The side direction breathing area of said hexagon float valve comprises side direction passage area and leg holes area.Spacing area between per two hexagon float valves is greater than the side direction breathing area of twice.When the hexagon float valve was installed on column plate 6, the spacing area sum between hexagon float valve and the hexagon float valve was greater than twice hexagon float valve side direction breathing area, and the side direction breathing area equals support foot hight * regular hexagon end face hem width * 3+ leg holes area * 1.Said flanging extends into two parts to both sides respectively in foot bottom portion, two flangings 3, and the effect that said flanging played is to make the hexagon float valve still can not break away from column plate upper and lower the floating of column plate, plays spacing unsteady effect.
Said regular hexagon end face 1, leg 2 and flanging 3 are through the punch process manufacturing, become a globality member.
Said hexagon float valve monnolithic case is a regular hexagon; Each regular hexagon interior angle is 120 °, and the interior angle sum of adjacent three hexagon float valves is 360 ° arbitrarily, on column plate, is arranged to honeycomb; Complete covering column plate plane can make open ratio of plate reach 20%.
The side direction breathing area of said hexagon float valve is slightly less than hexagonal open area on the column plate, to guarantee that gas has an impulsive force to column plate liquid, the speed up gas and liquid exchange.
A kind of method of using the exchange of said hexagon float valve control column plate gas-liquid; It is characterized in that; The hexagon float valve is arranged in cellular on column plate, the leg of a corresponding adjacent float valve of side direction passage, and the part of protracting on the limit, recessed groove corresponding said passage place on limit, tab-like leg place; Guaranteed the monoblock column plate gas-liquid exchange evenly, no dead angle.
Wherein have the leg of leg holes; Be arranged in downstream along the flow direction; The airflow direction of two side direction passages that it is adjacent becomes 60 ° of angles with the flow direction, promote liquid and flow to the downflow weir direction, and the air-flow of leg holes then stops; The air-flow of a side direction passage of adjacent float valve flows to the opposite direction of flow to guarantee liquid that can not.Guaranteed that liquid to the motive force that the downflow weir direction flows, has reduced the liquid level drop of tower tray, distribution of gas is more even, has improved the efficient of the mass-and heat-transfer of tower tray.
There is wide, the bending 7 at curved 10 ° of angles downwards of 3mm at wherein three face edges at said regular hexagon end face; There is 4mm long in the middle of each edge; 5mm is wide, the ramuscule pin 8 at curved 27 ° of angles downwards, can guarantee that float valve has certain initial open degree, can well guarantee the gas communication of each float valve.
The result who uses shows that the present invention has following characteristics:
Hexagon float valve of the present invention, the maximum percent opening of tower body can reach 20%, after float valve is opened; Have three strands of air-flows to promote flow along liquid flow direction and advance, the power that flow is advanced strengthens, and liquid level is more steady; Distribution of gas is more even, has improved the efficient of column plate, can improve plate efficiency; Increase the percent opening of plate column column plate unit are greatly, improved the disposal ability of plate column.