CN102689127B - Tool equipment for escalator truss handrail system and assembly method for tool equipment - Google Patents
Tool equipment for escalator truss handrail system and assembly method for tool equipment Download PDFInfo
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- CN102689127B CN102689127B CN201210187792.9A CN201210187792A CN102689127B CN 102689127 B CN102689127 B CN 102689127B CN 201210187792 A CN201210187792 A CN 201210187792A CN 102689127 B CN102689127 B CN 102689127B
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- truss
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- handrail system
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Abstract
The invention discloses tool equipment for an escalator truss handrail system and an assembly method for the tool equipment. The tool equipment is used for positioning and arranging a glass clamping piece which is used for positioning the escalator truss handrail system, and comprises a limiting mechanism for positioning the tool equipment on a truss, a positioning mechanism for positioning the glass clamping piece, a clamping mechanism for clamping the glass clamping piece and an adjusting mechanism, wherein the adjusting mechanism comprises a magnetic seat and an adjusting device for adjusting the magnetic force of the magnetic seat. The tool equipment is structurally designed by using an electromagnet adsorption principle and a quick-clamp quick positioning principle, so that planar positioning references are uniform, and assembly errors are reduced.
Description
Technical field
The present invention relates to a kind of moving staircase girders handrail system tooling device and assembly method class thereof.
Background technology
For ensureing stationarity and the reliability of moving staircase girders handrail system longtime running, reduce the vibration & noise of staircase and girder handrail system, improve the comfort of passenger, in the design of moving staircase girders handrail system, higher to the size design required precision of the critical pieces such as glass clamp in staircase and girder handrail system parts, allow assembling deviation scope little, and very difficult concerning precision controlling the assembling and positioning of large-scale escalator handrail system.The assembly method of traditional staircase and girder handrail system adopts artificial manual line location to complete assembling work, first on staircase and girder chord member, manual line is carried out, while gone out the welding equipment position of glass clamp by tape measure in operation process, while rule by slate pencil or scriber, because the quantity of glass clamp is more, therefore need such repeated measurement and line; Secondly located and welding equipment glass clamp by craft or simple frock, finally carry out the perpendicularity examination and correction of glass clamp, until all revised.The subject matter of this traditional assembly method is: the factor 1, by man's activity is large, and parts assembly precision is low, and quality is unstable; 2, production efficiency is low, can not meet production capacity demand.
All the time, we seeking a kind of tooling device that can ensure moving staircase girders handrail system, improve the assembly precision of truss handrail system parts, ensure the stability of assembly quality.Simultaneously by simplifying assemble flow, shortening the activity duration of operation, improving efficiency of assembling, satisfied production capacity demand.
Through retrieval Chinese patent, about the invention of moving staircase girders handrail system frock aspect is little, wherein China Patent No.: 01816813.2, denomination of invention be the system automatically adjusting escalator handrail patent discloses a kind of passenger conveyor system, this system comprises automatically adjustment on handrail, applies the handrail setting of tension force.Through serious analysis; disclosed by this patent application known be only apply on handrail can the tension force of adjustment amount automatically to keep the system and method for effective length needed for handrail; and non-invention moving staircase girders handrail system required for protection frock and assembly method thereof; correspondingly; its tool structure is also completely different, and both belong to diverse technical scheme.
Summary of the invention
For achieving the above object, the technical solution used in the present invention is: moving staircase girders handrail system tooling device, it is for locating the location and installation of the glass clamp gripping members of moving staircase girders handrail system, and it comprises in order to tooling device being positioned position-limit mechanism on truss, be used for the detent mechanism of Locating Glass clamping element and in order to the clamp system that glass clamp gripping members clamped and governor motion; It is characterized in that: described governor motion comprises magnet base and for regulating the adjusting device of magnet base variation of magnetic force.
Moving staircase girders handrail system tooling device of the present invention, it regulates the adjusting device of magnet base variation of magnetic force to comprise the adjustment plug and regulating handle that are connected with magnet base, and this moving staircase girders handrail system tooling device is also provided with Magnetic Control switch.Described position-limit mechanism comprise the outside locating piece that fits tightly with moving staircase girders lateral surface and with this outside the inner side locating piece of locating piece corresponding matching.Described detent mechanism comprises upside locating piece and perpendicular positioning block, when glass clamp gripping members is installed its location of transverse direction and vertical direction has been reached in upside locating piece and the alignment of perpendicular positioning block respectively.Described clamp system comprise clamping device and adjusting nut combination, glass clamp gripping members install time its by clamping position in adjusting nut combination and upside locating piece between.Described moving staircase girders handrail system tooling device is also provided with the handheld ring being convenient to loading or unloading operation.
For achieving the above object, the technical scheme of the assembly method of moving staircase girders handrail system tooling device of the present invention is: a kind of assembly method of moving staircase girders handrail system tooling device, the glass clamp gripping members of moving staircase girders handrail system can be installed on chord member of truss by it, and it comprises following use step:
Step one, on chord member of truss, plane marker goes out the position line of the welding equipment position of truss handrail system glass clamp gripping members;
Step 2, be placed on chord member of truss by truss handrail system tooling device, namely truss handrail system tooling device is limited in chord member of truss by position-limit mechanism;
Step 3, with chord member of truss lateral surface for datum level, locating piece and chord member of truss lateral surface outside tooling device are fitted tightly, locating piece on the upside of staircase and girder handrail system tooling device is overlapped with the position line on chord member of truss, rotary fixture equipment Magnetic Control switch, fits tightly with chord member of truss after making frock possess magnetic;
Step 4, handrail glass clamp gripping members to be placed on chord member of truss after plane, after adjustment glass clamp gripping members makes itself and upside locating piece and perpendicular positioning block two datum level fit tightly, Non-follow control clamp system fits tightly to make glass clamp gripping members and upside locating piece;
Step 5, be welded and fixed glass clamp gripping members, operated rear disconnection tooling device magnetic switch and taken off by tooling device, tooling device has assembled.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of moving staircase girders handrail system tooling device of the present invention.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Number in the figure: 3, inner side locating piece; 5, regulating handle; 7, plug is regulated; 9, clamping device; 11, handheld ring; 15, adjusting nut combination; 17, upside locating piece; 18, outside locating piece; 19, perpendicular positioning block; 20, magnet base; 23, chord member of truss.
Detailed description of the invention
Detailed technology content of the present invention and embodiment is further described below in conjunction with accompanying drawing 1,2.Moving staircase girders handrail system tooling device provided by the invention is mainly used in the location and installation of glass clamp gripping members in truss handrail system, and it mainly comprises magnet base 20, upside locating piece 17, outside locating piece 18, inner side locating piece 3, perpendicular positioning block 19, clamping device 9, adjusting nut combination 15, regulating handle 5, regulates plug 7, handheld ring 11; Wherein handheld ring 11 conveniently this frock set and pick and place.Wherein, side locating piece 18 and inner side locating piece 3 form position-limit mechanism, perpendicular positioning block 19 and upside locating piece 17 form detent mechanism, quick clamping device 9 and adjusting nut combination 15 form clamp systems, and magnet base 20 and the adjustment plug 7 be connected with magnet base 20 and regulating handle 5 form governor motion.
The occupation mode of this tooling device and the position relationship of each parts and effect thereof is further illustrated referring to accompanying drawing 1,2.
First before glass clamp gripping members is not yet installed, on chord member of truss 23, plane marker goes out the preparation welding equipment position of truss handrail system glass clamp gripping members using the position line as subsequent installation, is placed on the ad-hoc location of chord member of truss 23 by staircase and girder handrail system tooling device afterwards.
With truss upper level line for basic point, for datum level tooling device to be put as precalculated position with chord member of truss 23 lateral surface and the outside locating piece 18 of tooling device is fitted tightly with chord member of truss 23 lateral surface, the upside locating piece 17 of staircase and girder handrail system tooling device is overlapped with the position line that chord member of truss 23 marks in advance, the Magnetic Control switch of rotary fixture equipment equipment, mat magnetic absorption effect after making tooling device possess magnetic and plane on tooling device and chord member of truss 23 is fitted tightly.
With locating piece 18 outside assembly tooling equipment, inner side locating piece 3 and chord member of truss 23 on plane be benchmark, handrail glass clamp gripping members to be placed on chord member of truss 23 after plane, after adjustment glass clamp gripping members makes itself and upside locating piece 17 and perpendicular positioning block 19 liang of datum levels fit tightly, the arm of Non-follow control fast fixture 9 makes adjusting screw(rod) 15 be clamped in handrail glass clamp gripping members, and then ensure the contraposition of glass clamp gripping members and fit tightly with upside locating piece 17, mat perpendicular positioning block 19 and upside locating piece 17 and realize the Primary Location of glass clamp gripping members, perpendicular positioning block 19 and upside locating piece 17 form the detent mechanism of tooling device.
Described position-limit mechanism comprises outside locating piece 18 and inner side locating piece 3 two parts, the side that wherein chord member of truss 23 is close to by outside locating piece 18 realizes tool locating, wherein outside locating piece 18 and inner side locating piece 3 coordinate and are limited in by tooling device on chord member of truss 23, and then play and prevent handrail system tooling device from falling and sideslip function.
Described clamp system comprises quick clamping device 9 and adjusting nut combines 15 two parts, wherein quick clamping device 9 and upside locating piece 17 are connected and fixed, adjusting nut combination 15 keeps 2.5mm spacing between the two when clamping with upside locating piece 17, the further mounting glass clamping element of meeting in this spacing space, the thickness of this glass clamp gripping members is 3mm, by this, glass clamp gripping members can be clamped and fixed between adjusting nut combination 15 and upside locating piece 17.
Described governor motion 2 comprises magnet base 20 and the regulating handle 5 that is connected with magnet base and regulate plug 7 three part, wherein chord member of truss 23 upper surface is close in the effect of magnet base 20 mat magnetic-adsorption, with this, tooling device is located, regulating handle 5 and adjustment plug 7 Main Function are the magnetic powers controlling strong magnets, ensure the stable position of tooling device and easily pick and place.
The simple assembly method describing moving staircase girders handrail system tooling device of the present invention, mainly comprises the steps: below
Step one, go out the position line of the welding equipment position of truss handrail system glass clamp gripping members by drawing dimensional requirement plane marker on chord member of truss 23.
Step 2, staircase and girder handrail system tooling device to be placed on chord member of truss 23.
Step 3, with truss upper level line for basic point, with chord member 23 lateral surface for datum level, ensure that outside tooling device, locating piece 18 and chord member 23 lateral surface fit tightly, locating piece 17 on the upside of staircase and girder handrail system tooling device is overlapped with the position line on chord member of truss 23, rotary fixture equipment Magnetic Control switch, fits tightly with chord member 23 after making frock possess magnetic.
Step 4, handrail glass clamp gripping members to be placed on chord member of truss 23 after plane, after adjustment glass clamp gripping members makes itself and upside locating piece 17 and perpendicular positioning block 19 liang of datum levels fit tightly, Non-follow control fast fixture arm 9 makes adjusting screw(rod) 15 be clamped in handrail glass clamp gripping members, ensures that glass clamp gripping members and upside locating piece 17 fit tightly.
Step 5, be welded and fixed glass clamp gripping members, operated rear disconnection tooling device magnetic switch and taken off by tooling device, tooling device has assembled.。
Moving staircase girders handrail system tooling device equipment primary structure of the present invention selects Q235B carbon steel material, easy machined, frock profile length × wide × height about 150 × 80 × 200 (unit: mm), and volume is little, lightweight; The accessories such as the permanent-magnet seat that frock uses and fast fixture, market can directly be purchased, and therefore tooling device cost of manufacture is low.
In addition, staircase and girder handrail system tooling device provided by the invention is the general adjustable type of full specification, comprises and can meet the assembling demand that STAR ladder truss, 508 integrates terraced truss, public transport ladder truss and pavement ladder truss handrail system.Full specification versatility frock is easy to use, and the assembling of different size staircase and girder handrail system, without the need to changing frock, eliminates frequent replacing frock operating procedure, saved frock storage space.
Compared with current assembling mode, tooling device utilizes the absorption principle of electromagnet and the quick position principle of active grab to carry out structural design, plane positioning unifying datum, rigging error is little, solve the dimensional interference problem produced when tooling device clamping and staircase model change in welding equipment operation in the past, realize the full specification versatility of truss ladder type and truss handrail system parts quick-clamping positioning welding.
The tooling device of this case achieves longitudinal, the transverse direction of glass clamp gripping members and chord member of truss 23 and the perpendicular positioning of vertical direction by upside locating piece 17 and perpendicular positioning block 19, coordinates fast clamping tong device to ensure the thermal deformation that handrail system glass clamp gripping members produces in welding process; Reduce the glass clamp gripping members perpendicularity rectification work of correcting station, further increase production efficiency and welding equipment quality.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also carry out suitable change and amendment to above-mentioned embodiment.Therefore, the present invention is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.In addition, although employ some specific terms in this description, these terms just for convenience of description, do not form any restriction to the present invention.
The present invention is only described in detail with regard to embodiment, but can not be interpreted as the restriction to other modes of the invention process, everyly further improves and similar or identical scheme on basis of the present invention, and being all considered as is the scope that request of the present invention is protected.
Claims (7)
1. a moving staircase girders handrail system tooling device, it is for locating the location and installation of the glass clamp gripping members of moving staircase girders handrail system, and it comprises in order to tooling device is positioned position-limit mechanism on chord member of truss (23) and for the detent mechanism of Locating Glass clamping element and in order to the clamp system that glass clamp gripping members clamped and governor motion; Described governor motion comprises magnet base (20) and for regulating the adjusting device of magnet base variation of magnetic force, it is characterized in that: described position-limit mechanism comprise the outside locating piece (18) that fits tightly with moving staircase girders lateral surface and with this outside the inner side locating piece (3) of locating piece corresponding matching.
2. moving staircase girders handrail system tooling device according to claim 1, it is characterized in that: the adjusting device of described adjustment magnet base (20) variation of magnetic force comprises the adjustment plug (7) and regulating handle (5) that are connected with magnet base, and this moving staircase girders handrail system tooling device is also provided with Magnetic Control switch.
3. moving staircase girders handrail system tooling device according to claim 1, it is characterized in that: described detent mechanism comprises upside locating piece (17) and perpendicular positioning block (19), when glass clamp gripping members is installed, its difference upside locating piece (17) and perpendicular positioning block (19) alignment are with the location of reaching transverse direction and vertical direction.
4. moving staircase girders handrail system tooling device according to claim 3, it is characterized in that: described clamp system comprises clamping device (9) and adjusting nut combination (15), and when glass clamp gripping members is installed, it is combined between (15) and upside locating piece (17) in adjusting nut by clamping position.
5. the assembly method of a moving staircase girders handrail system tooling device, the glass clamp gripping members of moving staircase girders handrail system can be installed on chord member of truss by it, and it comprises following use step: step one, go out the position line of the welding equipment position of truss handrail system glass clamp gripping members at the upper plane marker of chord member of truss (23); Step 2, be placed on chord member of truss (23) by truss handrail system tooling device, namely truss handrail system tooling device is limited in chord member of truss (23) by position-limit mechanism; Step 3, with chord member of truss (23) lateral surface for datum level, the outside locating piece (18) of tooling device position-limit mechanism and chord member of truss (23) lateral surface are fitted tightly, the upside locating piece (17) of staircase and girder handrail system tooling device is overlapped with the position line on chord member of truss (23), rotary fixture equipment Magnetic Control switch, fits tightly with chord member of truss (23) after making tooling device possess magnetic; Step 4, handrail glass clamp gripping members is placed into the upper plane of chord member of truss (23) after, after adjustment glass clamp gripping members makes itself and upside locating piece (17) and perpendicular positioning block (19) two datum level fit tightly, Non-follow control clamp system fits tightly to make glass clamp gripping members and upside locating piece (17); Step 5, be welded and fixed glass clamp gripping members, operated rear disconnection tooling device magnetic switch and taken off by tooling device, tooling device has assembled.
6. the assembly method of moving staircase girders handrail system tooling device according to claim 5, it is characterized in that: the step also comprising adjusting tool equipment magnetic power, it regulates the magnetic of magnet base (20) strong and weak by regulating plug (7) and regulating handle (5).
7. the assembly method of moving staircase girders handrail system tooling device according to claim 5, is characterized in that: the position-limit mechanism of this tooling device also comprises with outside locating piece (18) relative setting and the inner side locating piece (3) can fitted with chord member of truss (23) inner side when tooling device is positioned on chord member of truss (23).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210187792.9A CN102689127B (en) | 2012-06-08 | 2012-06-08 | Tool equipment for escalator truss handrail system and assembly method for tool equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210187792.9A CN102689127B (en) | 2012-06-08 | 2012-06-08 | Tool equipment for escalator truss handrail system and assembly method for tool equipment |
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| CN102689127A CN102689127A (en) | 2012-09-26 |
| CN102689127B true CN102689127B (en) | 2015-04-01 |
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| CN201210187792.9A Active CN102689127B (en) | 2012-06-08 | 2012-06-08 | Tool equipment for escalator truss handrail system and assembly method for tool equipment |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103056575B (en) * | 2012-12-17 | 2015-03-18 | 三一重工股份有限公司 | Electromagnetic absorption device |
| CN104014965B (en) * | 2014-05-30 | 2016-04-06 | 江南嘉捷电梯股份有限公司 | The fixed-position welding device of metallic framework top boom straightway support plate |
| CN104551509B (en) * | 2015-01-20 | 2016-09-07 | 江南嘉捷电梯股份有限公司 | Moving sidewalk glass support plate welding tooling |
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| CN202204478U (en) * | 2011-01-25 | 2012-04-25 | 铁道部运输局 | Rail gauge visual measurement parameter calibrator |
| CN202780304U (en) * | 2012-06-08 | 2013-03-13 | 浙江西子重工机械有限公司 | Tooling equipment for escalator truss handrail system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3425425B2 (en) * | 2000-07-07 | 2003-07-14 | 日本車輌製造株式会社 | Laser cutting machine for ultra-thin metal plates |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4646907A (en) * | 1984-08-10 | 1987-03-03 | Inventio Ag | Cover arrangement for covering the balustrade sill of a transportation apparatus, such as an escalator or moving walkway |
| CN85104953A (en) * | 1985-06-28 | 1987-01-07 | 英万蒂奥股份有限公司 | The protective device of escalator armrest base |
| CN201183704Y (en) * | 2008-01-18 | 2009-01-21 | 潘志刚 | Novel escalator cover plate |
| CN201864436U (en) * | 2010-11-29 | 2011-06-15 | 江南嘉捷电梯股份有限公司 | Guide and support device of sub-branch armrest belt for escalator or moving walk |
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| CN102689127A (en) | 2012-09-26 |
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Effective date of registration: 20210428 Address after: Room 305-w, 3rd floor, No.11 Lane 1888, Caoyang Road, Putuo District, Shanghai 200333 Patentee after: Xin Xi'ao Elevator Group Co.,Ltd. Address before: 314422, No. 46, Kai Qi Road, Jiaxing Economic Development Zone, Haining, Zhejiang Patentee before: ZHEJIANG XIZI HEAVY INDUSTRY MACHINERY Co.,Ltd. |
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Effective date of registration: 20211125 Address after: 314000 Room 301, building 9, No. 1332, Wanguo Road, Jiaxing Economic and Technological Development Zone, Zhejiang Province Patentee after: Zhejiang Sujie Elevator Co.,Ltd. Address before: Room 305-w, 3rd floor, No.11 Lane 1888, Caoyang Road, Putuo District, Shanghai 200333 Patentee before: Xin Xi'ao Elevator Group Co.,Ltd. |
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