CN102689030A - Method for machining central hole of regular octahedron workpiece and special clamp thereof - Google Patents
Method for machining central hole of regular octahedron workpiece and special clamp thereof Download PDFInfo
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Abstract
本发明涉及一种正八面体工件中心孔的加工方法及其专用夹具,该加工方法利用了正八面体的任意一对相对端面互为平行,且正八面体实体对其任一个正三角形端面的投影都相接于该正三角形端面外接圆的结构特性,通过一个具有内孔直径的尺寸与正八面体工件的外接圆直径的尺寸相等的套筒来装夹正八面体工件,使得当正八面体工件以平放的方式装入夹具体的圆孔中时,套筒的内壁能够环抱着正八面体工件上下两个正三角形端面外周的六个顶角,然后通过套筒两端设置的轴向限位装置将正八面体工件夹紧在套筒内,每次装夹多个正八面体工件,各工件高度之和略大于圆孔的高度,从而使得钻头能够在穿过轴向限位上开设的通孔后在正八面体工件上钻设中心孔。
The invention relates to a processing method for the center hole of a regular octahedron workpiece and a special fixture thereof. The processing method utilizes that any pair of opposite end faces of the regular octahedron are parallel to each other, and the projection of the regular octahedron entity to any equilateral triangular end face is the same. Connected to the structural characteristics of the circumscribed circle of the end face of the regular triangle, the regular octahedron workpiece is clamped by a sleeve with the diameter of the inner hole equal to the diameter of the circumscribed circle of the regular octahedron workpiece, so that when the regular octahedron workpiece is laid flat When it is loaded into the round hole of the clamp body, the inner wall of the sleeve can surround the six corners of the upper and lower regular triangular end faces of the regular octahedron workpiece, and then the octahedron The workpiece is clamped in the sleeve, and multiple regular octahedral workpieces are clamped each time. The sum of the heights of the workpieces is slightly greater than the height of the round hole, so that the drill bit can pass through the through hole opened on the axial limit. A center hole is drilled on the workpiece.
Description
技术领域 technical field
本发明涉及机械加工技术领域中采用的一种正八面体工件的中心孔的加工方法,同时还涉及专用于该正八面体工件的加工方法的夹具。 The invention relates to a processing method for a central hole of a regular octahedron workpiece used in the technical field of mechanical processing, and also relates to a fixture specially used for the processing method of the regular octahedron workpiece.
背景技术 Background technique
因为六含八大腔体压力装置能够获得的压力值域较大,所以在极端条件下对材料的结构、相变、物化性质等的研究上六含八大腔体压力装置扮演着重要的作用,实验时封装样品所用的传压介质是叶腊石或MgO烧结的正八面体工件,这就必须要在八面体上打一个小圆孔,将样品装在该小圆孔内,进行实验。 Because the six-contained and eight-cavity pressure device can obtain a larger pressure range, the six-contained and eight-cavity pressure device plays an important role in the study of the structure, phase transition, and physical and chemical properties of materials under extreme conditions. Experiments The pressure transmission medium used for encapsulating the sample is a regular octahedron workpiece sintered by pyrophyllite or MgO, so it is necessary to punch a small round hole in the octahedron, and install the sample in the small round hole for the experiment.
然而由于正八面体工件具有特殊的几何外形,无论是用车床还是台式钻床都不易在正八面体工件上加工出需要的小圆孔,也就是中心孔,尤其是在用台钻进行打孔时,经常会出现操作人员用手部充当固定夹具的现象,使得钻孔加工的过程相当不安全,而且打磨的中心孔往往也会发生偏斜或钻制出喇叭孔,造成中心孔的加工误差增大。而用这些具有较大加工误差的正八面体工件进行高温高压材料实验,实验的重复性和安全性将会大幅下降,实验结果的准确性也会大幅降低,且正八面体工件放炮的可能性将会大幅提升,造成大量财力和物力的浪费,甚至是人员伤亡。 However, due to the special geometric shape of the octahedron workpiece, it is not easy to process the required small round hole, that is, the center hole, on the octahedron workpiece whether it is a lathe or a bench drill, especially when drilling with a bench drill. There will be a phenomenon that the operator uses his hand as a fixing fixture, which makes the drilling process quite unsafe, and the center hole that is polished is often deflected or a trumpet hole is drilled, resulting in an increase in the processing error of the center hole. However, using these regular octahedral workpieces with large processing errors for high-temperature and high-pressure material experiments will greatly reduce the repeatability and safety of the experiment, and the accuracy of the experimental results will also be greatly reduced, and the possibility of firing octahedral workpieces will be reduced. A substantial increase will cause a lot of waste of financial and material resources, and even casualties.
发明内容 Contents of the invention
本发明提出了一种利用正八面体工件独特的结构特性来加工正八面体工件的中心孔的加工方法,同时还涉及专用于该正八面体工件中心孔的加工方法的夹具,旨在解决采用现有技术在正八面体工件上钻制用于填充压力实验的实验样品的中心孔时,中心孔的加工误差大的问题。 The invention proposes a processing method for processing the center hole of a regular octahedron workpiece by utilizing the unique structural characteristics of the regular octahedron workpiece, and also relates to a fixture specially used for the processing method of the center hole of the regular octahedron workpiece, aiming to solve the problem of using the prior art When drilling the center hole of the experimental sample used for the filling pressure test on the regular octahedron workpiece, the problem of large machining error of the center hole.
该正八面体工件中心孔的加工方法的技术方案如下: The technical scheme of the processing method of the center hole of the regular octahedron workpiece is as follows:
一种正八面体工件中心孔的加工方法,该加工方法包括以下步骤, A method for processing a central hole of a regular octahedron workpiece, the processing method comprising the following steps,
(1)、将多个正八面体工件平放入用于装夹正八面体工件的套筒的内孔中,该套筒的内孔直径尺寸与正八面体工件的正三角形端面外接圆直径的尺寸相等,并使套筒内孔的轴线与正八面体工件顶、底端的正三角形端面所在的平面垂直,从而使得套筒内孔的孔壁在套筒的径向上与正八面体工件的顶、底端的正三角形端面六个顶点限位配合; (1) Put a plurality of octahedron workpieces flat into the inner hole of the sleeve for clamping the octahedron workpiece, the diameter of the inner hole of the sleeve is equal to the diameter of the circumscribed circle of the regular triangle end face of the octahedron workpiece , and make the axis of the inner hole of the sleeve perpendicular to the plane where the regular triangular end faces of the top and bottom ends of the octahedron workpiece are located, so that the hole wall of the inner hole of the sleeve is in the radial direction of the sleeve and the positive plane of the top and bottom ends of the octahedron workpiece The limit fit of the six vertices of the triangular end face;
(2)、使用轴向限位装置在套筒的轴向方向上对正八面体工件的顶、底端的正三角形端面进行轴向限位; (2), use the axial limit device to axially limit the regular triangle end faces of the top and bottom ends of the regular octahedron workpiece in the axial direction of the sleeve;
(3)、钻头穿过所述轴向限位装置上的对应开设的通孔后在正八面体工件上加工贯通正八面体工件的顶、底两正三角形端面的中心孔。 (3) After the drill bit passes through the corresponding through holes provided on the axial stopper, the center hole is processed on the octahedron workpiece through the top and bottom two equilateral triangle end surfaces of the octahedron workpiece.
所述套筒内沿套筒的内孔的轴向叠放有至少两个正八面体工件,相邻两个正八面体工件的相对端面相互贴合。 At least two regular octahedron workpieces are stacked in the sleeve along the axial direction of the inner hole of the sleeve, and the opposite end surfaces of two adjacent regular octahedron workpieces are attached to each other.
专用于该正八面体工件的中心孔的加工方法的夹具的技术方案如下: The technical scheme of the fixture specially used in the processing method of the center hole of this regular octahedron workpiece is as follows:
专用夹具包括用于装设正八面体工件的夹具体,所述夹具体上开设有直径尺寸和正八面体工件的正三角形端面的外接圆直径尺寸相等的圆孔,所述夹具体上设置有用于沿所述圆孔的轴向将正八面体工件夹紧在夹具体内的轴向限位装置,所述轴向限位装置上开设有用于在加工正八面体工件上的中心孔时供钻头通过的通孔。 The special fixture includes a clamping body for installing a regular octahedron workpiece. The clamping body is provided with a round hole with a diameter equal to the diameter of the circumscribed circle of the regular triangular end face of the regular octahedron workpiece. The clamping body is provided with a hole for The axial direction of the circular hole clamps the octahedron workpiece in the clamp body, and the axial limit device is provided with a through hole for the drill bit to pass through when machining the center hole on the octahedron workpiece .
所述圆孔具有使所述夹具体内装夹的至少两个正八面体工件中处于最外一端的正八面体工件的部分实体从夹具体的端部露出的轴向长度。 The circular hole has an axial length such that part of the regular octahedron workpiece at the outermost end among the at least two regular octahedron workpieces clamped in the clamp body is exposed from the end of the clamp body.
所述圆孔具有使所述夹具体内装夹的正八面体工件的端面从夹具体的端部露出的轴向长度,所述两个轴向限位装置分别为所述圆孔的一端的孔壁上凸设的台阶面和夹具体上装设的处于圆孔另一端的筒状盖体,所述筒状盖体的周壁上设置有用于与夹具体可拆卸固定连接的连接结构,所述筒状盖体的一端设置有用于封上其开口的封堵板,所述通孔开设在所述封堵板和台阶面上。 The circular hole has an axial length such that the end surface of the regular octahedron workpiece clamped in the clamp body is exposed from the end of the clamp body, and the two axial limit devices are respectively the hole walls at one end of the circular hole The stepped surface protruding above and the cylindrical cover at the other end of the round hole installed on the clamp body, the peripheral wall of the cylindrical cover is provided with a connecting structure for detachable and fixed connection with the clamp body, the cylindrical cover One end of the cover body is provided with a blocking plate for sealing its opening, and the through hole is opened on the blocking plate and the step surface.
所述盖体和夹具体之间设置有垫片,所述垫片上开设有与所述通孔连通的垫片孔。 A gasket is arranged between the cover body and the clip body, and a gasket hole communicating with the through hole is opened on the gasket.
所述夹具体上一体性连接有处于所述圆孔内设置有台阶面一端的圆柱状或方柱状的夹持柄。 The clamp body is integrally connected with a cylindrical or square column-shaped clamping handle located at one end of the circular hole provided with a stepped surface.
所述夹持柄上开设有与所述台阶面上开设的通孔连通以供钻头在正八面体工件的钻孔过程中产生的碎屑排出的排屑孔。 The clamping handle is provided with a chip removal hole which communicates with the through hole provided on the step surface for discharging debris generated by the drill bit during the drilling process of a regular octahedron workpiece.
所述排屑孔为孔径沿远离夹具体的方向逐渐增大的喇叭孔。 The chip removal hole is a trumpet hole whose diameter gradually increases along the direction away from the clamp body.
本发明采用了正八面体的相对两端的端面相互平行、正八面体实体在其一端端面的投影处于该侧三角形端面的外接圆内的结构特性,通过一个具有内孔直径的尺寸与正八面体工件的外接圆直径的尺寸相等的套筒来装夹正八面体工件,使得在正八面体工件以平方的方式装入夹具体的内孔中时,套筒的内壁能够环抱在正八面体工件的外周上,对正八面体工件施加沿套筒的内孔径向的作用在正八面体工件的顶、底端三角形端面上的径向限位,然后通过套筒的两端设置的轴向限位装置将正八面体工件被夹紧在套筒内,大于正八面体工件施加沿套筒的内径轴向的作用在正八面体工件的顶、底端的三角形端面上的轴向限位,从而使得钻头能够在穿过轴向限位上开设的通孔后在正八面体工件上钻设中心孔。 The present invention adopts the structural characteristic that the opposite end faces of the regular octahedron are parallel to each other, and the projection of the regular octahedron entity on one end face is in the circumscribed circle of the triangular end face of the side. Sleeves with the same circular diameter are used to clamp the octahedron workpiece, so that when the octahedron workpiece is squarely loaded into the inner hole of the clamp body, the inner wall of the sleeve can surround the outer circumference of the octahedron workpiece, aligning the eight The surface workpiece is radially limited along the inner hole of the sleeve and acts on the top and bottom triangular end faces of the octahedron workpiece, and then the octahedron workpiece is clamped by the axial limit devices set at both ends of the sleeve. Tightly in the sleeve, the workpiece larger than the regular octahedron acts axially on the triangular end faces of the top and bottom ends of the regular octahedron workpiece along the inner diameter of the sleeve, so that the drill bit can pass through the axial limit Drill a center hole on the regular octahedron workpiece after opening the through hole.
附图说明 Description of drawings
图1是正八面体工件的结构示意图; Fig. 1 is the structural representation of regular octahedron workpiece;
图2是本发明的正八面体工件中心孔的加工方法的专用夹具的实施例1中盖体的立体结构示意图;
Fig. 2 is the schematic diagram of the three-dimensional structure of the cover body in
图3是本发明的正八面体工件中心孔的加工方法的专用夹具的实施例1中夹具体的立体结构示意图;
Fig. 3 is the three-dimensional structure schematic diagram of clamping body in the
图4是本发明的正八面体工件中心孔的加工方法的专用夹具的实施例1中盖体的主视图;
Fig. 4 is the front view of the cover in
图5是本发明的正八面体工件中心孔的加工方法的专用夹具的实施例1中夹具体的主视图;
Fig. 5 is the front view of the clamp body in
图6是图2中正八面体工件在家具体内叠放时正八面体工件叠放的立体结构示意图; Fig. 6 is the three-dimensional structural representation of the stacked octahedral workpieces in Fig. 2 when the octahedral workpieces are stacked in the furniture body;
图7是图6的主视图; Fig. 7 is the front view of Fig. 6;
图8是本发明的正八面体工件中心孔的加工方法的专用夹具的实施例2中夹具体的立体结构示意图。
Fig. 8 is a schematic perspective view of the three-dimensional structure of the clamp body in
具体实施方式 Detailed ways
本发明的正八面体工件的中心孔的加工方法的实施例:该正八面体工件中心孔的加工方法,该加工方法包括以下步骤, Embodiment of the processing method of the center hole of the regular octahedron workpiece of the present invention: the processing method of the center hole of the regular octahedron workpiece, the processing method comprises the following steps,
(1)、将多个正八面体工件平放入用于装夹正八面体工件的套筒的内孔中,该套筒的内孔直径尺寸与正八面体工件的正三角形端面外接圆直径的尺寸相等,并使套筒内孔的轴线与正八面体工件顶、底端的正三角形端面所在的平面垂直,从而使得套筒内孔的孔壁在套筒的径向上与正八面体工件的顶、底端的正三角形端面六个顶点限位配合; (1) Put a plurality of octahedron workpieces flat into the inner hole of the sleeve for clamping the octahedron workpiece, the diameter of the inner hole of the sleeve is equal to the diameter of the circumscribed circle of the regular triangle end face of the octahedron workpiece , and make the axis of the inner hole of the sleeve perpendicular to the plane where the regular triangular end faces of the top and bottom ends of the octahedron workpiece are located, so that the hole wall of the inner hole of the sleeve is in the radial direction of the sleeve and the positive plane of the top and bottom ends of the octahedron workpiece The limit fit of the six vertices of the triangular end face;
(2)、使用轴向限位装置在套筒的轴向方向上对正八面体工件的顶、底端的正三角形端面进行轴向限位; (2), use the axial limit device to axially limit the regular triangle end faces of the top and bottom ends of the regular octahedron workpiece in the axial direction of the sleeve;
(3)、钻头穿过所述轴向限位装置上的对应开设的通孔后在正八面体工件上加工贯通正八面体工件的顶、底两正三角形端面的中心孔。 (3) After the drill bit passes through the corresponding through holes provided on the axial stopper, the center hole is processed on the octahedron workpiece through the top and bottom two equilateral triangle end surfaces of the octahedron workpiece.
所述套筒内沿套筒的内孔的轴向叠放有至少两个正八面体工件,相邻两个正八面体工件的相对端面相互贴合。 At least two regular octahedron workpieces are stacked in the sleeve along the axial direction of the inner hole of the sleeve, and the opposite end surfaces of two adjacent regular octahedron workpieces are attached to each other.
该加工方法可以通过下述专用夹具来实现: This processing method can be realized by the following special fixtures:
本发明的正八面体工件中心孔的加工方法的专用夹具的实施例1:如图1至图7所示,该夹具包括夹具体1,夹具体1上开设有直径尺寸与正八面体工件5的正三角形端面的外接圆直径尺寸相等的圆孔3,圆孔3的一端的内壁上凸设有台阶面,夹具体1上装设有处于圆孔3的另一端的盖体2,盖体2的上端设有用于封上其开口的封堵板7,封堵板7和台阶面上分别开设有用于在钻孔时供钻头穿过的通孔8。
所述夹具体1的设置有台阶面的设置端一体连接有圆柱状的夹持柄9,在夹持柄9内开设有与通孔连通的排屑孔10,排屑孔10为孔径沿远离夹具体的方向逐渐增大的喇叭孔。
The setting end of the
所述夹具体1的外周上凸设有环形凸沿4,盖体2同轴套设在夹具体1的环形凸沿4上方的外周上,并在圆筒状盖体2的周壁和环形凸沿4上对应开设有均匀分布在盖体2和夹具体1的周向上的沿轴向延伸的螺钉用孔。
The outer circumference of the
所述圆孔3的轴向长度小于夹具体内装设的四个正八面体工件5的平放高度之和,也就是,阶梯孔3的大孔段的轴向长度小于四个正八面体工件5中每个正八面体工件5的相对两端面的距离的总和,但大于三个正八面体工件5的平放高度之和,使得圆孔3的轴向长度能够保证四个装设在夹具体1内的正八面体工件5处于最上端的正八面体工件5的部分实体从夹具体1的上端露出的状态。
The axial length of the
在使用时,由于正八面体工件5在平放时(如图1),正八面体工件5在其任一正三角形端面所在平面上的投影处于该侧正三角形端面的外接圆内,操作人员可以分别将四个正八面体工件5依次以平放叠加的方式放入夹具体1内,然后将盖体2套设在夹具体1的上端外周上,并在所述螺钉用孔内旋装螺钉6,使得盖体2上的封堵板的下端面与最上端的正八面体工件5的顶端面501贴合配合,最下端的正八面体工件5的底端面502与圆孔3另一端凸设的台阶面贴合配合,然后继续拧紧螺钉9,使得正八面体工件5被夹紧在夹具体1的圆孔3内,接着可以将夹具体1上一体连接的夹持柄9插入车床的三爪内,通过控制三爪的夹紧,使得夹具和正八面体工件5被夹紧在车床上,最后,车床上的车孔刀具就可以穿过盖体2的封堵板7上的导向通孔8来加工正八面体工件5的中心孔。
When in use, since the
本发明的正八面体工件中心孔的加工方法的专用夹具的实施例2:如图8所示,该实施例与实施例1的区别在于,夹具体21上一体连接的夹持柄29为方柱状,因而使得夹具体21能够更好的通过该夹持柄29装夹在虎钳上,从而使得夹具可以被固定在钻机上,进而使得正八面体工件5上的中心孔通过钻机加工出来。
本发明不但可以将正八面体工件紧紧的固定于夹具体的腔体内,使得正八面体上加工出的中心孔具有精准的尺寸,还可以一次装填4-8个正八面体,大幅提高加工效率,而且根据杆尾的形状不同,还可以选择在车床或台式钻床上使用,操作简捷方便,安全可靠。 The invention can not only tightly fix the octahedron workpiece in the cavity of the clamp body, so that the center hole processed on the octahedron has precise dimensions, but also can fill 4-8 octahedrons at one time, greatly improving the processing efficiency, and Depending on the shape of the rod tail, you can also choose to use it on a lathe or a bench drilling machine. The operation is simple, convenient, safe and reliable.
在上述实施例中,夹具体1上的圆孔能够一次装设四个正八面体工件,在其他实施例中,夹具体上的圆孔也可以一次装设一至三个或多余四个正八面体工件,对应的夹具体上的圆孔的轴向长度根据其需要装设的正八面体工件的具体数量和尺寸来设定,从而使得该夹具能够适用于不同的加工需要。
In the above-mentioned embodiment, the round hole on the
在上述实施例中,盖体为能够套设在夹具体上端的圆筒状结构,在其他实施例中,盖体的外形也可以为方筒状结构,但内孔仍为圆柱状。 In the above embodiments, the cover body is a cylindrical structure that can be sleeved on the upper end of the clamp body. In other embodiments, the shape of the cover body can also be a square tube structure, but the inner hole is still cylindrical.
在上述实施例中,夹具体上的圆孔的轴向长度小于其内装设的所有正八面体工件的平放高度的总和,在其他实施例中,夹具体1上的圆孔的轴向长度也可以大于其内装设的所有正八面体工件的平放高度的总和,对应的,盖体为同轴螺纹连接在圆孔的上端的堵头,在使用时,堵头的下端面能够与正八面体工件的上侧面贴合配合。
In the above-mentioned embodiment, the axial length of the round hole on the clamp body is less than the sum of the flat heights of all the regular octahedron workpieces installed in it, in other embodiments, the axial length of the round hole on the
在上述实施例中,夹持柄内开设的排屑孔为喇叭孔,在其他实施例中,该排屑孔也可以为直孔。 In the above embodiments, the chip removal hole opened in the clamping handle is a trumpet hole, and in other embodiments, the chip removal hole may also be a straight hole.
在上述实施例中,夹具体内设置的用于将正八面体工件夹紧在夹具体内的轴向限位装置为夹具体上用于装设正八面体工件的圆孔的一端设置的台阶面和另一端设置的盖体,在其他实施例中,夹具体的内孔也可以为圆形直孔,对应的夹具体两端的轴向限位装置可以都为堵头或筒状盖体。 In the above-mentioned embodiment, the axial limit device for clamping the octahedron workpiece inside the clamp body is the step surface provided at one end of the circular hole on the clamp body for installing the octahedron workpiece and the other end For the provided cover body, in other embodiments, the inner hole of the clamp body may also be a circular straight hole, and the corresponding axial limiting devices at both ends of the clamp body may be plugs or cylindrical covers.
Claims (9)
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JP2005527391A (en) * | 2002-05-29 | 2005-09-15 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ | Alignment tool, assembly tool and method for multi-planar workpieces |
CN101498830A (en) * | 2009-02-19 | 2009-08-05 | 天津工程师范学院 | Pyramid prism fixing device and method |
CN201529906U (en) * | 2009-10-23 | 2010-07-21 | 浙江科技学院 | Polyhedral fixture |
US20110062642A1 (en) * | 2008-05-27 | 2011-03-17 | Makino Milling Machine Co. Ltd. | Workpiece Mounting Block and Machine Tool |
CN202480268U (en) * | 2012-01-14 | 2012-10-10 | 河南科技大学 | Special fixture for processing centre hole of octahedron workpiece |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2005527391A (en) * | 2002-05-29 | 2005-09-15 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ | Alignment tool, assembly tool and method for multi-planar workpieces |
US20110062642A1 (en) * | 2008-05-27 | 2011-03-17 | Makino Milling Machine Co. Ltd. | Workpiece Mounting Block and Machine Tool |
CN101498830A (en) * | 2009-02-19 | 2009-08-05 | 天津工程师范学院 | Pyramid prism fixing device and method |
CN201529906U (en) * | 2009-10-23 | 2010-07-21 | 浙江科技学院 | Polyhedral fixture |
CN202480268U (en) * | 2012-01-14 | 2012-10-10 | 河南科技大学 | Special fixture for processing centre hole of octahedron workpiece |
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