CN102688909B - Method for comprehensively setting clamp force of pinch roll on hot rolling reeling machine - Google Patents
Method for comprehensively setting clamp force of pinch roll on hot rolling reeling machine Download PDFInfo
- Publication number
- CN102688909B CN102688909B CN201210150713.7A CN201210150713A CN102688909B CN 102688909 B CN102688909 B CN 102688909B CN 201210150713 A CN201210150713 A CN 201210150713A CN 102688909 B CN102688909 B CN 102688909B
- Authority
- CN
- China
- Prior art keywords
- pinch roll
- clamping force
- roll
- sigma
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 68
- 238000005098 hot rolling Methods 0.000 title abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 66
- 239000010959 steel Substances 0.000 claims abstract description 66
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 10
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 8
- 230000001133 acceleration Effects 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 125000004122 cyclic group Chemical group 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 8
- 238000005457 optimization Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000006378 damage Effects 0.000 abstract 1
- 230000000875 corresponding effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 6
- 238000004364 calculation method Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 241000277275 Oncorhynchus mykiss Species 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009191 jumping Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Landscapes
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention relates to a method for comprehensively setting clamp force of a pinch roll on a hot rolling reeling machine. The method is characterized by comprising the following steps executed by a computer: (a) collecting equipment and technological parameters of the hot rolling reeling machine; (b) collecting varieties and specifications of strip steels which are to be treated by the pinch roll, and technological parameters of treating the strip steels; (c) collecting calculating process parameters of the clamp force of the pinch roll; (d) setting main process parameters; (e) calculating a frictional coefficient [mu] between a roll surface and the strip steel when the pinch roll is working; (f) calculating a minimum clamp force P11 which ensures the strip steel can be fed in, calculating clamp forces P12 and P23; (g) calculating a clamp force Py of the pinch roll in a biting phase; (h) calculating a clamp force Pz of the pinch roll in a tension establishing phase. The advantage of the method is that through reasonable setting the clamp force of the pinch roll, the occurrence probabilities of insufficient feed-in, slip, surface scratches of the strip steel and guide plates, surface injuries of the strip steel, and other defects are reduced to the most extent, and a normal operation of the pinch roll is guaranteed.
Description
Technical field
The hot rolling coiler computer control field that the invention belongs to metallurgy industry, relates to a kind of coil of strip and batches quality control method, particularly a kind of pinch roll clamping force synthetic setting method that is suitable for hot rolling coiler.
Background technology
In hot rolling reeling process, determining of pinch roll clamping force has important impact for batching quality.Accompanying drawing 1 is pinch roll fundamental diagram.Band 1 from hot fine rolling unit 2 out after, process laminar cooling system 3 under the effect of runout table 4, enter subsequently the pinch roll set 5 being formed by top pinch roll 7 and bottom pinch roll 8, by pinch roll set 5, the head of band 1 drawn and clamped and try one's best not clash under the prerequisite of upper guide plate 9 and bottom guide 10 and sent into reel 12 and help between winding up roller 11, completing crossing process; After this make to set up coiling tension between coiling machine 6 and pinch roll set 5 by the clamping force of pinch roll set 5, the head that guarantees band 1 rolls tightly on reel, when progressively tension force being transitioned between coiling machine 6 and mm finishing mill unit 2 after tension stability, now pinch roll set 5 clamping forces only play the effect of stable tension and keep a less clamping force, subsequently after coiling machine 6 is normally wound to the 1st frame of leaving mm finishing mill unit 2 with steel afterbody, be between coiling machine 6 and pinch roll set 5 again by tension force transition, to guarantee the concordant of band 1 afterbody and to roll tightly.Corresponding with it, also just can be divided into four parts for the setting of hot-rolled coiler pinch roll clamping force: (1) is with the nip calculating of part pinch roll clamping force of steel; (2) start to set up tension force before tension stability; (3) before leaving mm finishing mill unit the first frame to band afterbody after tension stability; (4) band afterbody leaves pinch roll set to band afterbody after leaving mm finishing mill unit the first frame.In above-mentioned four parts, in Part III, pinch roll does not play a leading role, and sometimes pinch roll even can be opened, and therefore can provide according to empirical value according to on-site actual situations for the clamping force of this part pinch roll.And Part IV is identical with Part II setting principle, it is also similar to Part II that it sets result, therefore the on-the-spot setting that mainly refers to first, second part clamping force for the setting of hot-rolled coiler pinch roll clamping force.In the past, on-the-spot is mainly that collateral security sends, guarantees that band can plastic bending and clash into two aspects such as upper guide plate and consider to reduce band steel head along entering into reel with the tangent direction of guide plate and helping among the roll gap of winding up roller to for the setting of Part I pinch roll clamping force; Be mainly that control from skidding is started with to the setting of Part II pinch roll clamping force, and will meet the critical minimum of correlated condition as the setting value of clamping force (referring to list of references 1-4).In fact, it is unscientific adopting the clamping force of setting in this way pinch roll, because the clamping force that the method sets is only the desirable liminal value that meets the normal work of pinch roll, and without any surplus, if there is aborning the FAQs such as fluctuation, the fluctuation of performance of thickness of strip, will likely cause pinch roll normally to work.Meanwhile, the clamping force of pinch roll is non-being the bigger the better also, if clamping force is excessive, will likely cause between pinch roll and band local contact stress excessive, exceeds the allowable contact stress of band, easily causes strip surface part to press against wound and scratch defect.Especially, in the assignment procedure of pinch roll clamping force in the past, do not consider following four class problems: (1) pinch roll in the course of the work, the increase of crossing steel milimeter number along with pinch roll, there are wearing and tearing in pinch roll, cause the clamping force of pinch roll inhomogeneous along cross direction profiles, thereby may occur the local contact problems of too of band; (2) in the pinch roll course of work, the increase of crossing steel milimeter number along with pinch roll, pinch roll surface roughness declines, and causes the coefficient of friction between pinch roll and band slowly to diminish, if adopt former technology to set that clamping force will likely cause sending to deficiency and the problem such as skid; (3) in the pinch roll course of work, because band section configuration exists convexity etc., make transversely skewness of pinch roll clamping force, cause the excessive problem of the local contact of strip surface; (4) due to the amount of deflection problem of pinch roll itself, cause transversely skewness of pinch roll clamping force, cause the problem that the local contact of band is excessive, weigh band wounded.Like this, the how clamping force of correct setting pinch roll, enabling operating mode at the scene occurs normally working under certain prerequisite changing, can guarantee normally to send to and not occur skidding, can guarantee to be again with steel head flexural deformation moderate and do not scratch bottom guide, can also guarantee that contact stress between pinch roll and band does not exceed band allowable contact stress and just becomes the emphasis of on-the-spot tackling key problem.
List of references: [1] Zhang Xuejun, clock Jian Hua, Guo Wanyou. definite [J] of hot-rolled coil machine structural parameters and coiling tension. a heavy technology, 1999:7-11.[2] clock Jian Hua, Zhang Xuejun, Liu Xiaofeng, Guo Wanyou. definite [J] of hot-rolled coil machine jockey pulley clamping force. a heavy technology, 1999:12-16.[3] ten thousand fly, Wang Yongqin, Yan Xingchun, Cui Yonggang. downcoiler reel and pinch roll mutual alignment research [J]. steel research journal, 2007(9): 25-28.[4] Zhou Guoying. strip coiling equipment [M]. Beijing: metallurgical industry publishing house, 1992.[5] Wang Yongqin, Liu Jianye, Yan Xingchun, ten thousand fly. analysis and the research [J] of underground type torrid zone coiler pinch-roll deflection angle. and China Mechanical Engineering, 2003, 14 (12): 999-1001.[6] Lian Jiachuan. the research [J] of tropical downcoiler jockey pulley deviation angle. iron and steel, 2010, 45 (12): 41-44.[7] ten thousand fly. analyzing and Computing on Contact Stress of Pinch Roll [J]. heavy-duty machinery science and technology, 2001, 39-43.
Summary of the invention
The object of this invention is to provide a kind of hot-rolled coiler pinch roll clamping force synthetic setting method, method of the present invention is by the clamping force of rational setting pinch roll, reduce send deficiency to, skid, probability of happening that band and guide plate surface tear, strip surface are pressed against the defects such as wound, guarantee the normal work of pinch roll.
For realizing above object, the present invention is as follows by the following technical solutions:
A kind of hot-rolled coiler pinch roll clamping force synthetic setting method, comprises the following step of being carried out by computer (computing block diagram is shown in accompanying drawing 2):
(a) equipment of collection hot-rolled coiler pinch roll and technological parameter (concrete apparatus arrangement is shown in accompanying drawing 3), comprising: the radius R of top pinch roll
u, bottom pinch roll radius R
d, top pinch roll diameter D
u, bottom pinch roll diameter D
d, the long L of the top pinch roll body of roll
w, the distance l of bearing to pinch roll fore side and transmission side application point
0, top pinch roll actual roll shape
the actual roll shape of bottom pinch roll
the radius R of reel
volume, upper guide plate and horizontal direction angle of inclination beta, bottom pinch roll to the distance δ of upper guide plate extended line
1, the bottom pinch roll center of circle and the reel center of circle vertical distance A, the bottom pinch roll center of circle and the reel center of circle horizontal range B, top pinch roll side-play amount e, bottom guide afterbody and the bottom pinch roll center of circle horizontal range c, bottom guide afterbody and the reel center of circle vertical apart from d, last rolling mill to the rolling friction of the distance l between pinch roll, hot strip steel and pinch roll be f, pinch roll batch milimeter number L;
(b) collect band steel description and the technological parameter for the treatment of pinch roll, comprise strip width b, belt steel material Poisson's ratio v, band steel elastic modulus E, band steel yield limit σ
s, upper bottom pinch roll bearing place coefficientoffrictionμ
2, the thickness h with steel, the proportion γ with steel, enter the acceleration a of pinch roll, the setting value T of coiling tension with steel;
(c) collect pinch roll clamping force calculating process parameter, comprise precision ε, gravity acceleration g;
(d) given main processes parameter, comprises safety coefficient ψ, initial friction coefficient μ
0, coefficient of friction attenuation coefficient ζ, band running deviation value δ
p, wherein to pinch roll fore side skew for just;
(e) calculate the coefficientoffrictionμ between roll surface and band in the pinch roll course of work, computing formula is μ=μ
0e
-ξ L;
(f) method of utilizing document [1], [2], [3] to introduce calculates under current working and guarantees to be with steel to send needed clamping force minimum of a value P to
11, guarantee enter reel and help in the roll gap of winding up roller and do not clash into the needed clamping force P of upper guide plate along the tangent direction of guide plate with steel
12, guarantee with the non-slip minimum grip power P of steel
23;
(g) the clamping force P of calculating bite stage pinch roll
y, adopt the step (fundamental block diagram is as shown in Figure 4) that can be carried out by computer as follows:
G1) the initial value P of given clamping force
0=max{P
11, P
12and object function initial value F
0=10
10;
G2) definition cyclic process variable i, step-size in search Δ P, the process setting value P of bite stage clamping force
y0;
G3) make i=0, Δ P=0.05P
0;
G4) make P
y0=P
0+ i Δ P;
G5) calculating total clamping force is P
y0time clamping force cross direction profiles value q
j, j=1,2 ..., 2m+1, comprises the following steps (computing block diagram is shown in accompanying drawing 5);
G5-1) solving of pinch roll and band steel dividing elements (as shown in Figure 6) and amount of deflection influence coefficient, comprises the following steps (computing block diagram is shown in accompanying drawing 7):
G5-1-1) upper bottom pinch roll is divided into N equal portions along barrel length, calculates the width of every equal portions
G5-1-3) introduce upper and lower pinch roll support roller unit partition process parameter n, band dividing elements procedure parameter m, and order
G5-1-5) calculate top working roll amount of deflection influence coefficient
bottom working roll amount of deflection influence coefficient
the influence coefficient of the suffered support force of top pinch roll to pinch roll amount of deflection
and
the influence coefficient of the suffered support force of bottom pinch roll to pinch roll amount of deflection
and
elastic flattening COEFFICIENT K between pinch roll and band ';
G5-2) definition calculating process parameter P
1, P
2, P
3, P
4, wherein P
1for the holding power that top pinch roll fore side is subject to, P
2the holding power, the P that are subject to for top pinch roll transmission side
3the holding power, the P that are subject to for bottom pinch roll fore side
4the holding power being subject to for bottom pinch roll transmission side;
G5-3) according to upper and lower pinch roll and with the compatibility of deformation relation between steel, provide the thickness distribution h of strip width direction
i, the holding power P that upper bottom pinch roll is subject to
1, P
2, P
3, P
4, clamping force is along band cross direction profiles value q
jand the shared unit number n of band running deviation value
p, the roller amount of the inclining Δ η (i) of upper bottom pinch roll each several part, top working roll roll shape
bottom working roll roll shape
deng the relation between equipment and technological parameter, fundamental equation is:
G5-4), according to the power of upper bottom pinch roll and equalising torque, provide corresponding equilibrium equation:
G5-5) comprehensive g5-3), g5-4) described equation calculates clamping force along the Distribution Value q in strip width direction
j;
G6) utilize the model in document [7] to calculate corresponding compression stress ot
j;
G7) judge inequality
set up? if inequality is set up, otherwise proceeds to step g 8), otherwise proceed to step g 10);
G8) calculate bite stage clamping force optimization aim function F
y, its expression formula is
G9) judge F
y<F
0whether set up, make F if set up
0=F
y, P
y=P
y0, i=i+1 proceeds to step g 4), otherwise make i=i+1, directly proceed to step g 4);
G10) complete the calculating that the best clamping force of bite stage sets value;
(h) calculate and build a clamping force P for stage pinch roll
z, adopt the step (fundamental block diagram is as shown in Figure 8) that can be carried out by computer as follows:
H1) the initial value P of given clamping force
0=P
23and object function initial value F
0=10
10;
H2) definition cyclic process variable k, step-size in search Δ P, builds the process setting value P of a stage gripping power
z0;
H3) make k=0, Δ P=0.05P
0;
H4) make P
z0=P
0+ k Δ P;
H5) utilize similar g5) method to calculate total clamping force be P
z0time clamping force cross direction profiles value q
j, j=1,2 ..., 2m+1;
H6) utilize the model in document [7] to calculate corresponding compression stress ot
j;
H7) judge inequality
whether set up, if inequality is set up, proceed to step h8), otherwise proceed to step h10);
H8) calculate and build a stage gripping power optimization aim function F
z, its expression formula is
H9) judge F
z<F
0whether set up, make F if set up
0=F
z, P
z=P
z0, k=k+1 proceeds to step h4), otherwise make k=k+1, directly proceed to step h4);
H10) complete the calculating that best clamping force of a stage of building sets value.
Advantage of the present invention is: the equipment and technology feature that fully combines hot-rolled coiler pinch roll, consider the impact of the on-the-spot actual condition factors such as the variation of pinch roll wearing and tearing, supplied materials section configuration, by the clamping force of rational setting pinch roll, farthest reduced send deficiency to, skid, probability of happening that band and guide plate surface tear, strip surface are pressed against the defects such as wound, guarantee the normal work of pinch roll, created larger economic benefit to scene.
Accompanying drawing explanation
Fig. 1 pinch roll fundamental diagram;
Fig. 2 pinch roll clamping force is optimized general flow chart;
Fig. 3 coiling machine relevant device parameter schematic diagram;
Fig. 4 bite stage clamping force is optimized calculation flow chart;
Fig. 5 calculates clamping force cross direction profiles flow chart;
Fig. 6 pinch roll and band dividing elements schematic diagram;
Fig. 7 pinch roll and band dividing elements and influence coefficient solve flow chart;
Fig. 8 calculates and builds a stage gripping flow chart.
In figure: 1, band, 2, hot fine rolling unit, 3, laminar cooling system, 4, runout table, 5, pinch roll set, 6, coiling machine, 7, top pinch roll, 8, bottom pinch roll, 9, upper guide plate, 10, bottom guide, 11, help winding up roller, 12, reel.
The specific embodiment
The first embodiment:
The present embodiment is take the common straightcarbon steel of 8mm × 1800mm as example, in the time that coiling temperature is 650 °, pinch roll solved respectively nipping with steel and build the clamping force in two stages, carrys out to introduce in detail specific embodiment of the invention process below;
First, in step 1, collect equipment and the technological parameter of hot rolling coiler, mainly comprise: the radius R of top pinch roll
uthe radius R of=450mm, bottom pinch roll
dthe diameter D of=250mm, top pinch roll
uthe diameter D of=900mm, bottom pinch roll
d=500mm, the long L of the top pinch roll body of roll
w=2050mm, the distance l of bearing to pinch roll fore side and transmission side application point
0the actual roll shape of=3060mm, top pinch roll
the actual roll shape of bottom pinch roll
the radius R of reel
volumeangle of inclination beta=37 of=375mm, upper guide plate and horizontal direction °, bottom pinch roll are to the distance δ of upper guide plate extended line
1the horizontal range B=2500mm in vertical distance A=1950mm, the bottom pinch roll center of circle and the reel center of circle in=200mm, the bottom pinch roll center of circle and the reel center of circle, the side-play amount e=210mm of top pinch roll, last rolling mill batch milimeter number L=10km to the coefficient of rolling friction f=0.2 of the distance l=100m between pinch roll, hot strip steel and pinch roll, pinch roll;
Subsequently, in step 2, collect band steel description and the technological parameter for the treatment of pinch roll, mainly comprise strip width b=1800mm, belt steel material Poisson's ratio v=0.3, band steel elastic modelling quantity E=95GPa, band steel yield limit σ
s=110MPa, the thickness h=8mm with steel, the proportion γ=76440N/cm with steel
3, enter the acceleration a=1.5m/s of pinch roll with steel
2, coiling tension setting value T=6MPa;
Subsequently, in step 3, collect pinch roll clamping force calculating process parameter, mainly comprise precision ε=0.001, gravity acceleration g=9.8m/s
2;
Subsequently, in step 4, given main processes parameter, comprises safety coefficient ψ=2, initial friction coefficient μ
0=0.3, the running deviation value δ of coefficient of friction attenuation coefficient ζ=0.0035, band
p=0;
Subsequently, in step 5, calculate coefficientoffrictionμ=0.2896 between roll surface and band in the pinch roll course of work; Subsequently, in step 6, the method for utilizing document [1], [2], [3] to introduce calculates under current working and guarantees that it is P that band steel is sent the needed clamping force minimum of a value of power to
11=62781N, guarantee enter reel and help in the roll gap of winding up roller and the clamping force of not clashing into upper guide plate is P along the tangent direction of guide plate with steel
12=46148N, assurance are with the non-slip minimum grip power P of steel
23=149129N;
Subsequently, in step 7, the initial value P of given clamping force
0=62781N and object function initial value F
0=10
10;
Subsequently, in step 8, definition cyclic process variable i, step-size in search Δ P, the process setting value P of bite stage clamping force
y0;
Subsequently, in step 9, make i=0, Δ P=0.05P
0=3139N;
Subsequently, in step 10, make P
y0=P
0+ i Δ P;
Subsequently, in step 11, calculating total clamping force is P
y0time clamping force cross direction profiles value q
j, j=1,2 ..., 2m+1;
Subsequently, in step 12, upper bottom pinch roll is divided into 81 equal portions along barrel length, calculates the width of every equal portions
Subsequently, in step 14, introduce upper and lower pinch roll support roller unit partition process parameter n, band dividing elements procedure parameter m, and order
Subsequently, in step 15, calculate the shared unit number of band sideslip
Subsequently, in step 16, calculate top working roll amount of deflection influence coefficient
bottom working roll amount of deflection influence coefficient
the influence coefficient of the suffered support force of top pinch roll to pinch roll amount of deflection
and
the influence coefficient of the suffered support force of bottom pinch roll to pinch roll amount of deflection
and
elastic flattening COEFFICIENT K between pinch roll and band '; Subsequently, in step 17, definition calculating process parameter P
1, P
2, P
3, P
4, P in formula
1for the holding power that top pinch roll active side is subject to, P
2the holding power, the P that are subject to for top pinch roll transmission side
3holding power, P that bottom pinch roll active side is subject to
4the holding power that bottom pinch roll transmission side is subject to;
Subsequently, in step 18, according to upper and lower pinch roll and with the compatibility of deformation relation between steel, provide the thickness distribution h of strip width direction
i, the support force P that upper bottom pinch roll is subject to
1, P
2, P
3, P
4, clamping force is along band cross direction profiles value q
jand the shared unit number n of band running deviation value
p, the roller amount of the inclining Δ η (i) of upper bottom pinch roll each several part, top working roll roll shape
bottom working roll roll shape
deng the relation between equipment and technological parameter, fundamental equation is:
Subsequently, in step 19, according to the power of upper bottom pinch roll and equalising torque, provide corresponding equilibrium equation:
Subsequently, in step 20, the equation group in solution procedure 18,19 can calculate clamping force along the Distribution Value q in strip width direction
j;
Subsequently, in step 21, utilize document [7] to calculate corresponding compression stress ot
j;
Subsequently, in step 22, obviously inequality 31.7MPa≤65MPa sets up, and proceeds to step 23;
Subsequently, in step 23, calculate bite stage clamping force optimization aim function F
y, its expression formula is
Subsequently, in step 24, judge F
y<F
0set up, make F
0=F
y=0.502, P
y=P
y0=62781N, i=i+1 proceeds in step 10 and continues to calculate, until meet the condition of jumping out circulation;
Subsequently, in step 25, complete the calculating of the best clamping force setting value of bite stage, result of calculation P
y=96394N;
Subsequently, in step 26, an initial value P of pinch roll clamping force when given calculating is built
0=149129N and object function initial value F
0=10
10;
Subsequently, in step 27, definition cyclic process variable k, step-size in search Δ P, builds the process setting value P of a stage gripping power
z0;
Subsequently, in step 28, make k=0, Δ P=0.05P
0=7456N;
Subsequently, in step 29, make P
z0=P
0+ k Δ P;
Subsequently, in step 30, utilize similar method to calculate total clamping force for P
z0time clamping force cross direction profiles value q
j, j=1,2 ..., 2m+1;
Subsequently, in step 31, utilize the model of document [7] to calculate corresponding compression stress ot
j;
Subsequently, in step 32, inequality 47MPa≤65MPa obviously sets up, and proceeds to step 34;
Subsequently, in step 33, calculate and build a stage gripping power optimization aim function F
z, its expression formula
Subsequently, in step 34,0.277<10
10obviously set up, make F
0=F
z=0.277, P
z=P
z0=149129N, k=k+1 proceeds to step 29 to be continued to calculate until satisfy condition;
Subsequently, in step 35, complete the calculating of best clamping force setting value of a stage of building, output end product P
z=179129N.
The second embodiment:
In order to further illustrate thought of the present invention, the existing common straightcarbon steel take 12mm × 1500mm is as example, when coiling temperature is 650 °, pinch roll solved nipping with steel and build the clamping force in two stages, and concrete computational process is as follows:
First, in step 1, collect equipment and the technological parameter of hot rolling coiler, mainly comprise: the radius R of top pinch roll
uthe radius R of=450mm, bottom pinch roll
dthe diameter D of=250mm, top pinch roll
uthe diameter D of=900mm, bottom pinch roll
d=500mm, the long L of the top pinch roll body of roll
w=2050mm, the distance l of bearing to pinch roll fore side and transmission side application point
0the actual roll shape of=3060mm, top pinch roll
the actual roll shape of bottom pinch roll
the radius R of reel
volumeangle of inclination beta=37 of=375mm, upper guide plate and horizontal direction °, bottom pinch roll are to the distance δ of upper guide plate extended line
1the horizontal range B=2500mm in vertical distance A=1950mm, the bottom pinch roll center of circle and the reel center of circle in=200mm, the bottom pinch roll center of circle and the reel center of circle, the side-play amount e=230mm of top pinch roll, last rolling mill batch milimeter number L=10km to the coefficient of rolling friction f=0.2 of the distance l=100m between pinch roll, hot strip steel and pinch roll, pinch roll;
Subsequently, in step 2, collect band steel description and the technological parameter for the treatment of pinch roll, mainly comprise strip width b=1500mm, belt steel material Poisson's ratio v=0.3, band steel elastic modelling quantity E=95GPa, band steel yield limit σ
s=110MPa, the thickness h=12.7mm with steel, the proportion γ=76440N/cm with steel
3, enter the acceleration a=1m/s of pinch roll with steel
2, coiling tension setting value T=4MPa;
Subsequently, in step 3, collect pinch roll clamping force calculating process parameter, mainly comprise precision ε=0.001, gravity acceleration g=9.8m/s
2;
Subsequently, in step 4, given main processes parameter, comprises safety coefficient ψ=2, initial friction coefficient μ
0=0.3, the running deviation value δ of coefficient of friction attenuation coefficient ζ=0.0035, band
p=0;
Subsequently, in step 5, calculate coefficientoffrictionμ=0.2896 between roll surface and band in the pinch roll course of work; Subsequently, in step 6, the method for utilizing document [1], [2], [3] to introduce calculates under current working and guarantees that it is P that band steel is sent the needed clamping force minimum of a value of power to
11=80318N, guarantee enter reel and help in the roll gap of winding up roller and the clamping force of not clashing into upper guide plate is P along the tangent direction of guide plate with steel
12=73964N, assurance are with the non-slip minimum grip power P of steel
23=124274N;
Subsequently, in step 7, the initial value P of given clamping force
0=80318N and object function initial value F
0=10
10;
Subsequently, in step 8, definition cyclic process variable i, step-size in search Δ P, the process setting value P of bite stage clamping force
y0;
Subsequently, in step 9, make i=0, Δ P=0.05P
0=4010N;
Subsequently, in step 10, make P
y0=P
0+ i Δ P;
Subsequently, in step 11, calculating total clamping force is P
y0time clamping force cross direction profiles value q
j, j=1,2 ..., 2m+1;
Subsequently, in step 12, upper bottom pinch roll is divided into 81 equal portions along barrel length, calculates the width of every equal portions
Subsequently, in step 14, introduce upper and lower pinch roll support roller unit partition process parameter n, band dividing elements procedure parameter m, and order
Subsequently, in step 15, calculate the shared unit number of band sideslip
Subsequently, in step 16, calculate top working roll amount of deflection influence coefficient
bottom working roll amount of deflection influence coefficient
the influence coefficient of the suffered support force of top pinch roll to pinch roll amount of deflection
and
the influence coefficient of the suffered support force of bottom pinch roll to pinch roll amount of deflection
and
elastic flattening COEFFICIENT K between pinch roll and band '; Subsequently, in step 17, definition calculating process parameter P
1, P
2, P
3, P
4, P in formula
1for the holding power that top pinch roll active side is subject to, P
2the holding power, the P that are subject to for top pinch roll transmission side
3holding power, P that bottom pinch roll active side is subject to
4the holding power that bottom pinch roll transmission side is subject to;
Subsequently, in step 18, according to upper and lower pinch roll and with the compatibility of deformation relation between steel, provide the thickness distribution h of strip width direction
i, the support force P that upper bottom pinch roll is subject to
1, P
2, P
3, P
4, clamping force is along the cross direction profiles value q of band
jand the shared unit number n of band running deviation value
p, the roller amount of the inclining Δ η (i) of upper bottom pinch roll each several part, top working roll roll shape
bottom working roll roll shape
deng the relation between equipment and technological parameter, fundamental equation is:
Subsequently, in step 19, according to the power of upper bottom pinch roll and equalising torque, provide corresponding equilibrium equation:
Subsequently, in step 20, can calculate clamping force along the Distribution Value q in strip width direction by the equation group in solution procedure 18,19
j;
Subsequently, in step 21, utilize document [7] to calculate corresponding compression stress ot
j;
Subsequently, in step 22, obviously inequality 39.7MPa≤65MPa sets up, and proceeds to step 23;
Subsequently, in step 23, calculate bite stage clamping force optimization aim function F
y, its expression formula is
Subsequently, in step 24, obviously 0.39<10
10set up, make F
0=F
y=0.39, P
y=P
y0=80318N, i=i+1 proceeds in step 10 and continues to calculate, until meet the condition of jumping out circulation;
Subsequently, in step 25, complete the calculating of the best clamping force setting value of bite stage, output result of calculation P
y=102683N;
Subsequently, in step 26, an initial value P of pinch roll clamping force when given calculating is built
0=124374N and object function initial value F
0=10
10;
Subsequently, in step 27, definition cyclic process variable k, step-size in search Δ P, builds the process setting value P of a stage gripping power
z0;
Subsequently, in step 28, make k=0, Δ P=0.05P
0=6213N;
Subsequently, in step 29, make P
z0=P
0+ k Δ P;
Subsequently, in step 30, utilize similar method to calculate total clamping force for P
z0time clamping force cross direction profiles value q
j, j=1,2 ..., 2m+1;
Subsequently, in step 31, utilize model of literature to calculate corresponding compression stress ot
j;
Subsequently, in step 32, inequality 43MPa≤65MPa obviously sets up, and proceeds to step 34;
Subsequently, in step 33, calculate and build a stage gripping power optimization aim function F
z, its expression formula
Subsequently, in step 34, judge 0.338<10
10obviously set up, make F
0=F
z=0.338, P
z=P
z0=124274N, k=k+1 proceeds to step 29 to be continued to calculate until satisfy condition;
Subsequently, in step 35, complete the calculating of best clamping force setting value of a stage of building, output end product P
z=142633N.
Claims (3)
1. hot-rolled coiler pinch roll clamping force synthetic setting method, is characterized in that: described method comprises the following step of being carried out by computer:
(a) equipment and the technological parameter of collection hot-rolled coiler pinch roll, comprising: the radius R of top pinch roll
u, bottom pinch roll radius R
d, top pinch roll diameter D
u, bottom pinch roll diameter D
d, the long L of the top pinch roll body of roll
w, the distance l of bearing to pinch roll fore side and transmission side application point
0, top pinch roll actual roll shape
the actual roll shape of bottom pinch roll
the radius R of reel
volume, upper guide plate and horizontal direction angle of inclination beta, bottom pinch roll to the distance δ of upper guide plate extended line
1, the bottom pinch roll center of circle and the reel center of circle horizontal range c, bottom guide afterbody and the reel center of circle vertical in side-play amount e, bottom guide afterbody and the bottom pinch roll center of circle of horizontal range B, top pinch roll in vertical distance A, the bottom pinch roll center of circle and the reel center of circle batch milimeter number L apart from d, last rolling mill to the coefficient of rolling friction f of the distance l between pinch roll, hot strip steel and pinch roll, pinch roll;
(b) collect band steel description and the technological parameter for the treatment of pinch roll, comprise strip width b, belt steel material Poisson's ratio ν, band steel elastic modulus E, band steel yield limit σ
s, upper bottom pinch roll bearing place coefficientoffrictionμ
2, the thickness h with steel, the proportion γ with steel, enter the acceleration a of pinch roll, the setting value T of coiling tension with steel;
(c) collect pinch roll clamping force calculating process parameter, comprise precision ε, gravity acceleration g;
(d) given parameters of technique process, comprises safety coefficient ψ, initial friction coefficient μ
0, coefficient of friction attenuation coefficient ξ, band running deviation value δ
p, wherein to pinch roll fore side skew for just;
(e) calculate the coefficientoffrictionμ between roll surface and band in the pinch roll course of work, computing formula is μ=μ
0e-
ξ L;
(f) calculate under current working and guarantee that it is P that band steel is sent the needed clamping force minimum of a value of power to
11, guarantee enter reel and help in the roll gap of winding up roller and the clamping force of not clashing into upper guide plate is P along the tangent direction of guide plate with steel
12, guarantee with the non-slip minimum grip power P of steel
23;
(g) the clamping force P of calculating bite stage pinch roll
y;
(h) calculate and build a clamping force P for stage pinch roll
z;
(i) calculate and finish, the value of output clamping force.
2. hot-rolled coiler pinch roll clamping force synthetic setting method according to claim 1, is characterized in that: the clamping force P that calculates bite stage pinch roll in step (g)
y, comprise the step of being carried out by computer as follows:
g1) the initial value P of given clamping force
0=max{P
11, P
12and object function initial value F
0=10
10;
G2) definition cyclic process variable i, step-size in search Δ P, the process setting value P of bite stage clamping force
y0;
G3) make i=0, Δ P=0.05P
0;
G4) make P
y0=P
0+ i Δ P;
G5) calculating total clamping force is P
y0time clamping force cross direction profiles value q
j, j=1,2 ..., 2m+1; Comprise the following steps;
G5-1) pinch roll and with the solving of steel dividing elements and amount of deflection influence coefficient, comprises the following steps:
G5-1-1) upper bottom pinch roll is divided into N equal portions along barrel length, calculates the width of every equal portions
G5-1-3) introduce upper and lower pinch roll support roller unit partition process parameter n, band dividing elements procedure parameter m, and order
G5-1-4) calculate the shared unit number of band sideslip
G5-1-5) calculate top working roll amount of deflection influence coefficient
bottom working roll amount of deflection influence coefficient
the influence coefficient of the suffered support force of top pinch roll to pinch roll amount of deflection
and
the influence coefficient of the suffered support force of bottom pinch roll to pinch roll amount of deflection
and
elastic flattening COEFFICIENT K between pinch roll and band ';
G5-2) definition calculating process parameter P
1, P
2, P
3, P
4, P in formula
1for the holding power that top pinch roll fore side is subject to, P
2the holding power, the P that are subject to for top pinch roll transmission side
3holding power, P that bottom pinch roll fore side is subject to
4the holding power that bottom pinch roll transmission side is subject to;
G5-3) according to upper and lower pinch roll and with the compatibility of deformation relation between steel, provide the thickness distribution h of strip width direction
i, the holding power P that upper bottom pinch roll is subject to
1, P
2, P
3, P
4, clamping force is along band cross direction profiles value q
jand the shared unit number n of band running deviation value
p, the roller amount of the inclining Δ η (i) of upper bottom pinch roll each several part, top working roll roll shape
bottom working roll roll shape
deng the relation between equipment and technological parameter, fundamental equation is:
G5-4), according to the power of upper bottom pinch roll and equalising torque, provide corresponding equilibrium equation:
G5-5) calculate clamping force along the Distribution Value q in strip width direction by above formula
j;
G6) calculate corresponding compression stress ot
j;
G7) judge inequality
whether set up, if inequality is set up, proceed to step g 8), otherwise proceed to step g 10);
G8) calculate bite stage clamping force optimization aim function F
y, its expression formula is
G9) judge F
y<F
0whether set up, if set up order
f0=F
y, P
y=P
y0, i=i+1 proceeds to step g 4), otherwise make i=i+1, directly proceed to step g 4);
G10) complete the calculating that the best clamping force of bite stage sets value.
3. hot-rolled coiler pinch roll clamping force synthetic setting method according to claim 1, is characterized in that: in step (h), calculate and build a clamping force P for stage pinch roll
z, comprise the step of being carried out by computer as follows:
H1) the initial value P of given clamping force
0=P
23and object function initial value F
0=10
10;
H2) definition cyclic process variable k, step-size in search Δ P, builds the process setting value P of a stage gripping power
z0;
H3) make k=0, Δ P=0.05P
0;
H4) make P
z0=P
0+ k Δ P;
H5) utilize g5) method to calculate total clamping force be P
z0time clamping force cross direction profiles value q
j, j=1,2 ..., 2m+1;
H6) calculate corresponding compression stress ot
j;
H7) judge inequality
whether set up, if inequality is set up, proceed to step h8), otherwise proceed to step h10);
H8) calculate and build a stage gripping power optimization aim function F
z, its expression formula is
H9) judge F
z<F
0whether set up, make F if set up
0=F
z, P
z=P
z0, k=k+1 proceeds to step h4), otherwise make k=k+1, directly proceed to step h4);
H10) complete the calculating that best clamping force of a stage of building sets value.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210150713.7A CN102688909B (en) | 2012-05-16 | 2012-05-16 | Method for comprehensively setting clamp force of pinch roll on hot rolling reeling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210150713.7A CN102688909B (en) | 2012-05-16 | 2012-05-16 | Method for comprehensively setting clamp force of pinch roll on hot rolling reeling machine |
Publications (2)
Publication Number | Publication Date |
---|---|
CN102688909A CN102688909A (en) | 2012-09-26 |
CN102688909B true CN102688909B (en) | 2014-06-11 |
Family
ID=46854739
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201210150713.7A Expired - Fee Related CN102688909B (en) | 2012-05-16 | 2012-05-16 | Method for comprehensively setting clamp force of pinch roll on hot rolling reeling machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN102688909B (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102962261B (en) * | 2012-11-23 | 2014-07-23 | 武钢集团昆明钢铁股份有限公司 | Mounting and adjusting method for cone boxes of finishing mill group |
CN103084428B (en) * | 2013-01-14 | 2015-01-07 | 燕山大学 | Heart-shaped roll defect treatment method for cold-rolled steel roll |
CN106484975B (en) * | 2016-09-28 | 2019-04-30 | 燕山大学 | Four-high mill considers to flatten coefficient calculation method between roller when working roll horizontal deflection |
CN108268066B (en) * | 2018-01-22 | 2021-04-20 | 中国重型机械研究院股份公司 | Method for presetting and controlling coiling tension of strip steel finishing machine set |
CN113441549B (en) * | 2020-03-24 | 2022-09-06 | 上海梅山钢铁股份有限公司 | Method for controlling coiled shape of medium-high carbon steel coiled material with omega (C) of not less than 0.45% |
CN112024611B (en) * | 2020-07-30 | 2021-09-14 | 东北大学 | Tension deviation rectifying control method and device for pinch roll in thin strip continuous casting |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1640572A (en) * | 2004-01-16 | 2005-07-20 | 宝山钢铁股份有限公司 | Comprehensive optimized control method of rolling stardard for cold band-steel continuous rolling mill |
CN101452297A (en) * | 2007-11-29 | 2009-06-10 | 宝山钢铁股份有限公司 | Withdrawal roll pressure control method for coiler |
CN102125936A (en) * | 2010-01-12 | 2011-07-20 | 宝山钢铁股份有限公司 | Method for controlling hot rolling coiling tension |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3275997B2 (en) * | 1996-09-27 | 2002-04-22 | 川崎製鉄株式会社 | Winding equipment for continuous hot rolling and winding method using the same |
WO2010016216A1 (en) * | 2008-08-04 | 2010-02-11 | 新日本製鐵株式会社 | Rolling method and rolling apparatus of metal plate material |
-
2012
- 2012-05-16 CN CN201210150713.7A patent/CN102688909B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1640572A (en) * | 2004-01-16 | 2005-07-20 | 宝山钢铁股份有限公司 | Comprehensive optimized control method of rolling stardard for cold band-steel continuous rolling mill |
CN101452297A (en) * | 2007-11-29 | 2009-06-10 | 宝山钢铁股份有限公司 | Withdrawal roll pressure control method for coiler |
CN102125936A (en) * | 2010-01-12 | 2011-07-20 | 宝山钢铁股份有限公司 | Method for controlling hot rolling coiling tension |
Non-Patent Citations (5)
Title |
---|
2050热轧卷取机夹送辊咬入带钢状态分析及改进;廖永锋;《宝钢技术》;19981231(第6期);第11-14、17页 * |
JP特开平10-99916A 1998.04.21 |
廖永锋.2050热轧卷取机夹送辊咬入带钢状态分析及改进.《宝钢技术》.1998,(第6期),第11-14、17页. |
热轧卷板机张力辊压紧力的确定;钟建华 等;《一重技术》;19990331(第1期);第12-16页 * |
钟建华 等.热轧卷板机张力辊压紧力的确定.《一重技术》.1999,(第1期),第12-16页. |
Also Published As
Publication number | Publication date |
---|---|
CN102688909A (en) | 2012-09-26 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102688909B (en) | Method for comprehensively setting clamp force of pinch roll on hot rolling reeling machine | |
CN104525575B (en) | Side guide deviation rectification control method of hot rolled strip steel coiler | |
CN102626726B (en) | Straightening and leveling process for hot-rolled high-strength steel | |
CN102284509A (en) | Method for comprehensively and optimally setting tension of six-roller leveling machine unit | |
CN104785539B (en) | A kind of method compensated for the tension optimization of roll-force regulation | |
CN105436210A (en) | Thickness-changeable rolling method for heavy and medium plate mill | |
EP2524971A1 (en) | Method and device for preparing steel milled goods before hot rolling | |
RU2741942C1 (en) | Systems and methods for controlling flatness of metal substrate using low pressure rolling | |
CN106807761A (en) | A kind of new plate rolling side guide control method of hot-strip | |
CN105983581B (en) | The multiple side pressure method of constant width machine | |
CN103331304A (en) | Method for rolling steel plate by medium plate mill | |
CN111014307A (en) | Rolling mill speed control method for continuous rolling of furnace coil and finishing mill set | |
CN104707877A (en) | High-strength, low-temperature, and thick-gauge hot-rolled plate strip coil shape control method | |
CN102626717B (en) | Elongation rate distribution method for high-strength steel straightening and leveling unit | |
CN102430578A (en) | Cold-rolled strip steel flattening device and cold-rolled strip steel cross break eliminating method | |
CN104785540B (en) | A kind of rolling efficiency method for improving for being suitable for five Stands Cold Tandem Mill groups | |
CN107639116A (en) | A kind of continuous casting line | |
CN102626718B (en) | Control method for high-strength steel straightening and leveling unit | |
EP2762241B1 (en) | Hot slab shape control equipment and shape control method | |
KR101585800B1 (en) | Apparatus for controlling table speed of transfer table | |
RU2553733C2 (en) | Cold deformation of continuous metal strip | |
KR101480487B1 (en) | Work roll and rolling mill and rolling method | |
KR101438774B1 (en) | Rolling mill and rolling method | |
JP2019084564A (en) | Hot rolling method and hot rolling mill row | |
CN115740020B (en) | Method for avoiding rough rolling side bending collision guide rule accident |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20181015 Address after: 063604 1 Lin Gang Road, Xiangyun island forest farm, Leting, Tangshan City, Hebei Patentee after: TANGSHAN CITY DELONG IRON & STEEL Co.,Ltd. Address before: 066004 438 west section of Hebei Avenue, Qinhuangdao, Hebei. Patentee before: Yanshan University |
|
TR01 | Transfer of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140611 |
|
CF01 | Termination of patent right due to non-payment of annual fee |