CN102680492B - Yin-yang membrane detection device - Google Patents
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- 238000001514 detection method Methods 0.000 title claims abstract description 44
- 239000012528 membrane Substances 0.000 title description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 abstract description 4
- 239000005022 packaging material Substances 0.000 abstract description 2
- 238000004049 embossing Methods 0.000 description 12
- 230000002159 abnormal effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本发明涉及雷射防伪包装材料品质处理设备技术领域，特别是涉及一种阴阳膜检测装置，其结构包括控制器、电源、色标传感器、开关和报警器，控制器包括有电源接口、色标传感器接口、开关接口和报警器接口，电源与电源接口连接，色标传感器与色标传感器接口连接，开关与开关接口连接，报警器与报警器接口连接，色标传感器设置有两个；色标传感器用于检测阴阳膜的无雷射图案区域，并将检测信号传输给控制器；控制器用于接收检测信号，并根据检测信号，控制报警器报警，本发明能准确快速地检测出产品是否为阴阳膜，与现有技术中的人工目测检测阴阳膜相比，具有准确率高的特点，同时可减轻工人负担，降低客户投诉率。
The present invention relates to the technical field of laser anti-counterfeiting packaging material quality processing equipment, and in particular to a positive and negative film detection device, the structure of which includes a controller, a power supply, a color mark sensor, a switch and an alarm. The controller includes a power supply interface, a color mark sensor interface, a switch interface and an alarm interface. The power supply is connected to the power supply interface, the color mark sensor is connected to the color mark sensor interface, the switch is connected to the switch interface, and the alarm is connected to the alarm interface. Two color mark sensors are provided; the color mark sensor is used to detect a laser pattern-free area of the positive and negative film and transmit the detection signal to the controller; the controller is used to receive the detection signal and control the alarm to sound an alarm according to the detection signal. The present invention can accurately and quickly detect whether a product is a positive and negative film. Compared with the manual visual detection of the positive and negative film in the prior art, the present invention has the characteristics of high accuracy, and can also reduce the burden on workers and reduce the customer complaint rate.
Description
技术领域 technical field
本发明涉及雷射防伪包装材料品质处理设备技术领域，特别是涉及一种阴阳膜检测装置。 The invention relates to the technical field of quality processing equipment for laser anti-counterfeiting packaging materials, in particular to a detection device for a negative-positive film.
背景技术 Background technique
现有卷状雷射防伪薄膜的表面雷射图案主要分为180o压印和360o压印，180o压印为无版缝产品，为连续性图案，当图案出现断续为异常产品，此时俗称阴阳膜；360o压印的膜表面的雷射图案间有等距的间断性版缝，版缝宽度2至5毫米，无雷射图案，当版缝大于5毫米时为异常产品，此时俗称阴阳膜。 The surface laser pattern of the existing roll-shaped laser anti-counterfeiting film is mainly divided into 180° embossing and 360° embossing. 180° embossing is a seamless product and a continuous pattern. When the pattern appears intermittent, it is an abnormal product. Yin-yang film; 360° embossed film surface has intermittent slits at equal intervals between the laser patterns on the surface of the film, the slit width is 2 to 5 mm, and there is no laser pattern. When the stencil gap is greater than 5 mm, it is an abnormal product. At this time, it is commonly known as Yin and Yang film.
现有技术对这两种压印产生的阴阳膜的检测，是在分条机上复卷时靠人工目视检测异常产品，人工压力大，速度快，时有漏检的现象产生，提高了客户的投诉几率，客户端购买到阴阳膜产品，也增加了客户的成本。 In the existing technology, the detection of the negative and positive films produced by these two kinds of embossing is to rely on manual visual detection of abnormal products when rewinding on the slitter. The probability of complaints is low, and the purchase of yin and yang film products by the client also increases the cost of the client.
发明内容 Contents of the invention
本发明的目的在于避免现有技术中的不足之处而提供一种阴阳膜检测装置，该阴阳膜检测装置能准确快速地检测出产品是否为阴阳膜，可减轻工人负担，减少客户投诉。 The purpose of the present invention is to avoid the disadvantages of the prior art and provide a yin-yang film detection device, which can accurately and quickly detect whether a product is an yin-yang film, which can reduce the burden on workers and reduce customer complaints.
本发明的目的通过以下技术方案实现。 The purpose of the present invention is achieved through the following technical solutions.
提供一种阴阳膜检测装置，包括控制器、电源、色标传感器、开关和报警器，所述控制器包括有电源接口、色标传感器接口、开关接口和报警器接口，所述电源与所述电源接口连接，所述色标传感器与所述色标传感器接口连接，所述开关与所述开关接口连接，所述报警器与所述报警器接口连接，所述色标传感器设置有两个； Provide a kind of yin and yang membrane detection device, comprise controller, power supply, color mark sensor, switch and alarm, described controller includes power supply interface, color mark sensor interface, switch interface and alarm interface, described power supply and described The power interface is connected, the color mark sensor is connected to the color mark sensor interface, the switch is connected to the switch interface, the alarm is connected to the alarm interface, and there are two color mark sensors;
所述色标传感器用于检测阴阳膜的无雷射图案区域，并将检测信号传输给所述控制器； The color mark sensor is used to detect the non-laser pattern area of the Yin-Yang film, and transmit the detection signal to the controller;
所述控制器用于接收所述检测信号，并根据所述检测信号，控制所述报警器报警。 The controller is used for receiving the detection signal, and controlling the alarm device to alarm according to the detection signal. ``
优选的，所述控制器在检测到180o压印产品的图案出现断续或检测到360o压印产品的雷射图案间有等距的间断性版缝并且版缝大于5毫米时，控制所述报警器报警。 Preferably, when the controller detects that the pattern of the 180° embossed product is intermittent or detects that there is an equidistant intermittent gap between the laser patterns of the 360° embossed product and the gap is greater than 5 mm, it controls the Alarm alarm.
另一优选的，所述电源接口通过稳压器与220伏电网连接。 In another preferred embodiment, the power interface is connected to a 220-volt power grid through a voltage stabilizer.
更优选的，所述稳压器的输出电压为24伏。 More preferably, the output voltage of the regulator is 24 volts.
另一优选的，所述阴阳膜检测装置还包括电控箱，所述控制器和所述电源均设置于所述电控箱内部，所述色标传感器设置于分条机的导轮上方，所述开关和所述报警器均设置于所述电控箱的外表面。 In another preferred embodiment, the yin-yang film detection device further includes an electric control box, the controller and the power supply are arranged inside the electric control box, the color mark sensor is arranged above the guide wheel of the slitter, Both the switch and the alarm are arranged on the outer surface of the electric control box.
另一优选的，所述两个色标传感器均固定于支架上。 In another preferred embodiment, the two color mark sensors are both fixed on the bracket.
另一优选的，所述两个色标传感器的投放光点的距离设置为10毫米。 In another preferred embodiment, the distance between the projecting light points of the two color mark sensors is set to 10 millimeters.
另一优选的，所述开关包括产品类型选择开关和报警器控制开关。 In another preferred embodiment, the switch includes a product type selection switch and an alarm control switch.
另一优选的，所述控制器设置为可编程逻辑控制器。 In another preferred embodiment, the controller is configured as a programmable logic controller.
更优选的，所述可编程逻辑控制器的型号设置为DVP14SS11R2。 More preferably, the model of the programmable logic controller is set to DVP14SS11R2.
本发明的有益效果如下： The beneficial effects of the present invention are as follows:
本发明的结构包括控制器、电源、色标传感器、开关和报警器，所述控制器包括有电源接口、色标传感器接口、开关接口和报警器接口，电源与电源接口连接，色标传感器与色标传感器接口连接，开关与开关接口连接，报警器与报警器接口连接，色标传感器设置有两个；色标传感器用于检测阴阳膜的无雷射图案区域，并将检测信号传输给控制器；控制器用于接收检测信号，并根据检测信号，控制报警器报警，能准确快速地检测出产品是否为阴阳膜，与现有技术中的人工目测检测阴阳膜相比，具有准确率高的特点，同时可减轻工人负担，降低客户投诉率。 The structure of the present invention includes a controller, a power supply, a color mark sensor, a switch and an alarm, the controller includes a power supply interface, a color mark sensor interface, a switch interface and an alarm interface, the power supply is connected to the power supply interface, and the color mark sensor is connected to the The color mark sensor is connected to the interface, the switch is connected to the switch interface, the alarm is connected to the alarm interface, and there are two color mark sensors; the color mark sensor is used to detect the non-laser pattern area of the yin and yang film, and transmit the detection signal to the control The controller is used to receive the detection signal, and according to the detection signal, control the alarm to alarm, and can accurately and quickly detect whether the product is a yin-yang film. Compared with the manual visual inspection of the yin-yang film in the prior art, it has a high accuracy rate Features, at the same time can reduce the burden on workers and reduce the rate of customer complaints.
附图说明 Description of drawings
利用附图对本发明做进一步说明，但附图中的内容不构成对本发明的任何限制。 The present invention will be further described by using the accompanying drawings, but the content in the accompanying drawings does not constitute any limitation to the present invention.
图1是本发明一种阴阳膜检测装置的结构示意图。 Fig. 1 is a structural schematic diagram of a yin-yang film detection device of the present invention.
图2是本发明一种阴阳膜检测装置的电路线路图。 Fig. 2 is a circuit circuit diagram of a yin-yang film detection device of the present invention.
在图1和图2中包括有： In Figure 1 and Figure 2 include:
控制器1、 Controller 1,
电源接口11、 Power interface 11,
色标传感器接口12、 Color mark sensor interface 12,
产品类型选择接口13、 Product type selection interface 13,
报警器接口14、 Alarm interface 14,
扩展接口15、 Expansion interface 15,
电源2、 power supply 2,
色标传感器3、 Color mark sensor 3,
产品类型选择开关41、 Product type selection switch 41,
报警器控制开关42、 Alarm control switch 42,
报警器5、 Alarm 5,
稳压器6、 Regulator 6,
电控箱7、 Electric control box 7,
分条机8、 Slitter 8,
导轮81、 guide wheel 81,
支架9、 bracket 9,
产品10。 Product 10.
具体实施方式 Detailed ways
结合以下实施例对本发明作进一步说明。 The present invention will be further described in conjunction with the following examples.
实施例1。Example 1.
本实施例的一种阴阳膜检测装置如图1和图2所示，包括控制器、电源、色标传感器3、开关和报警器5，控制器1包括有电源接口11、色标传感器3接口12、开关接口和报警器接口14，电源2与电源接口11连接，色标传感器3与色标传感器接口12连接，开关与开关接口连接，报警器5与报警器接口14连接，色标传感器3设置有两个。 A kind of negative and positive membrane detection device of the present embodiment is shown in Figure 1 and Figure 2, comprises controller, power supply, color mark sensor 3, switch and alarm 5, and controller 1 includes power interface 11, color mark sensor 3 interfaces 12. The switch interface and the alarm interface 14, the power supply 2 is connected to the power interface 11, the color mark sensor 3 is connected to the color mark sensor interface 12, the switch is connected to the switch interface, the alarm 5 is connected to the alarm interface 14, and the color mark sensor 3 There are two settings.
色标传感器3用于检测阴阳膜的无雷射图案区域，并将检测信号传输给控制器1。 The color mark sensor 3 is used to detect the non-laser pattern area of the negative and positive films, and transmits the detection signal to the controller 1 .
控制器1用于接收检测信号，并根据检测信号，控制报警器5报警。 The controller 1 is used to receive the detection signal, and control the alarm 5 to give an alarm according to the detection signal.
现有卷状雷射防伪薄膜的表面雷射图案主要分为180o压印和360o压印，180o压印为无版缝产品，为连续性图案，当图案出现断续为异常产品俗称阴阳膜；360o压印的膜表面的雷射图案间有等距的间断性版缝，版缝宽度2至5毫米，无雷射图案，当版缝大于5毫米时为异常产品，俗称阴阳膜。现有技术对这两种压印产生的阴阳膜的检测，是在分条机8上复卷时靠人工目视检测异常产品，人工压力大，速度快时有漏检的问题，提高了客户的投诉几率，客户端购买到阴阳膜产品，也增加了客户的成本。 The surface laser pattern of the existing roll-shaped laser anti-counterfeiting film is mainly divided into 180° embossing and 360° embossing. The 180° embossing is a seamless product and a continuous pattern. When the pattern appears intermittent, it is an abnormal product, commonly known as Yin-Yang film; There are equidistant intermittent slits between the laser patterns on the surface of the 360° embossed film, the slit width is 2 to 5 mm, and there is no laser pattern. When the stencil gap is greater than 5 mm, it is an abnormal product, commonly known as yin and yang film. In the prior art, the detection of the negative and positive films produced by these two types of embossing is to rely on manual visual detection of abnormal products when rewinding on the slitting machine 8. The manual pressure is high and the speed is fast. There is a problem of missed detection, which improves customer The probability of complaints is low, and the purchase of yin and yang film products by the client also increases the cost of the client.
本发明实在分条机8上安装此阴阳膜检测装置后，阴阳膜检测装置检测到阴阳膜后会及时报警提醒操作人员，并停机。本发明能准确快速地检测出产品是否为阴阳膜，与现有技术中的人工目测检测阴阳膜相比，具有准确率高的特点，同时可减轻工人负担，降低客户投诉率。 In the present invention, after the yin-yang film detection device is installed on the slitting machine 8, the yin-yang film detection device will promptly alarm and remind the operator after detecting the yin-yang film, and stop the machine. The present invention can accurately and quickly detect whether a product is a yin-yang film, and compared with the manual visual detection of yin-yang film in the prior art, it has the characteristics of high accuracy, and can reduce the burden on workers and reduce the rate of customer complaints. ``
具体的，控制器1在检测到180o压印产品的图案出现断续或检测到360o压印产品的雷射图案间有等距的间断性版缝并且版缝大于5毫米时，控制报警器5报警。 Specifically, the controller 1 controls the alarm 5 when it detects that the pattern of the 180o embossed product is intermittent or detects that there is an equidistant intermittent gap between the laser patterns of the 360° embossed product and the gap is greater than 5 mm. Call the police.
具体的，电源接口11通过稳压器6与220伏电网连接。 Specifically, the power interface 11 is connected to the 220-volt power grid through the voltage stabilizer 6 .
更具体的，稳压器6的输出电压为24伏。 More specifically, the output voltage of the regulator 6 is 24 volts.
具体的，阴阳膜检测装置还包括电控箱7，控制器1和电源2均设置于电控箱7内部，色标传感器3设置于分条机8的导轮81上方，开关和报警器5均设置于电控箱7的外表面。 Specifically, the negative and positive film detection device also includes an electric control box 7, the controller 1 and the power supply 2 are all arranged inside the electric control box 7, the color mark sensor 3 is arranged above the guide wheel 81 of the slitting machine 8, the switch and the alarm 5 All are arranged on the outer surface of electric control box 7.
更具体的，开关包括产品类型选择开关41和报警器控制开关42。对应地，开关接口包括产品类型选择接口13和报警器接口14。 More specifically, the switches include a product type selection switch 41 and an alarm control switch 42 . Correspondingly, the switch interface includes a product type selection interface 13 and an alarm interface 14 .
具体的，两个色标传感器3均固定于支架9上。利用支架9固定色标传感器3，方便安装和拆卸。 Specifically, the two color mark sensors 3 are fixed on the bracket 9 . The color mark sensor 3 is fixed by the bracket 9, which is convenient for installation and removal.
具体的，两个色标传感器3的投放光点的距离设置为10毫米。 Specifically, the distance between the projected light spots of the two color mark sensors 3 is set to 10 mm.
具体的，控制器1设置为可编程逻辑控制器。 Specifically, the controller 1 is configured as a programmable logic controller.
本发明的使用方法如下： The using method of the present invention is as follows:
1）在分条机8上按膜运动方向依次安装色标传感器3两个，两个色标传感器3的投放光点调到10毫米宽的状态，再将色标传感器3的信号线接到可编程逻辑控制器。 1) Install two color mark sensors 3 in sequence on the slitting machine 8 according to the direction of film movement, adjust the light spots of the two color mark sensors 3 to a state of 10 mm wide, and then connect the signal line of the color mark sensor 3 to the PLC.
2）分条机8开机准备好后，然后调整色标传感器3： 2) After the slitting machine 8 is turned on and ready, adjust the color mark sensor 3:
a、 揭开护罩（图中未标示）。 a. Uncover the protective cover (not marked in the figure).
b、 接通方式开关（图中未标示）设置为亮接通或暗接通。 b. The connection mode switch (not marked in the figure) is set to light connection or dark connection.
c、 在两色标传感器3的光斑都在雷射膜上时，顺时针调指示旋钮（图中未标示）至其控制的指示灯灭，然后把需检测的无雷射膜放到色标传感器3的光斑处，指示灯亮为正常，如指示灯不亮，则逆时针调指示旋钮至指示灯亮。 c. When the light spots of the two color-mark sensors 3 are on the laser film, turn the indicator knob (not marked in the figure) clockwise until the indicator light it controls is off, and then place the non-laser film to be detected on the color mark At the light spot of sensor 3, it is normal for the indicator light to be on. If the indicator light is not on, turn the indicator knob counterclockwise until the indicator light is on.
d、 盖上护罩，将报警开关拔到“开”的位置。 d. Cover the shield and pull the alarm switch to the "on" position.
3）当选择检测180o压印产品时，旋转产品类型选择开关41至360o压印，两个色标传感器3中的任何一个色标传感器3有检测到阴阳膜的无雷射图案区域时（先要按色标传感器3的说明书设置好后），报警器5就会被启动，报警器控制开关42返复动作两次后，报警复位；当选择检测360o压印压印产品时，旋转产品类型选择开关41至180o压印，两个色标传感器3同时检测到阴阳膜的版缝大于5毫米时，报警器5就会被启动，报警器控制开关42返复动作两次后，报警复位。（详见图2的线路图） 3) When selecting to detect 180° embossed products, rotate the product type selection switch 41 to 360° embossing, when any one of the two color mark sensors 3 detects the non-laser pattern area of the yin and yang film (first After setting according to the instructions of the color mark sensor 3), the alarm 5 will be activated, and the alarm control switch 42 will return to the action twice, and the alarm will be reset; Select the switch 41 to 180° for embossing, and when the two color mark sensors 3 simultaneously detect that the slit of the Yin-Yang film is greater than 5 millimeters, the alarm 5 will be activated, and after the alarm control switch 42 returns twice, the alarm resets. (See the circuit diagram in Figure 2 for details)
电源接口11对应的是图2中的接口24V、0V和G，接口G为接地，产品类型选择接口13对应的是图2中的X0接口，色标传感器接口12对应的是X1接口和X2接口，X1接口接第一个色标传感器3的黑色端（即blk），X2接口接第二个色标传感器3的黑色端（即blk），第一个色标传感器3的棕色端（即brn）、第二个色标传感器3的棕色端（即brn）均与报警器5的一端连接，报警器5的另一端与报警器控制开关42的一端连接，报警器控制开关42的另一端与报警器接口14（即C0接口）连接，第一个色标传感器3的蓝色端（即blu）、第二个色标传感器3的蓝色端（即blu）均与0V接口连接，接口Y0与接口0V连接。 The power interface 11 corresponds to the interfaces 24V, 0V and G in Figure 2, the interface G is grounded, the product type selection interface 13 corresponds to the X0 interface in Figure 2, and the color mark sensor interface 12 corresponds to the X1 interface and the X2 interface , the X1 interface is connected to the black end of the first color mark sensor 3 (i.e. blk), the X2 interface is connected to the black end of the second color mark sensor 3 (i.e. blk), and the brown end of the first color mark sensor 3 (i.e. brn ), the brown end (ie brn) of the second color mark sensor 3 is connected to one end of the alarm 5, the other end of the alarm 5 is connected to one end of the alarm control switch 42, and the other end of the alarm control switch 42 is connected to the alarm control switch 42. The alarm interface 14 (that is, the C0 interface) is connected, and the blue end (that is, blu) of the first color mark sensor 3 and the blue end (that is, blu) of the second color mark sensor 3 are connected to the 0V interface, and the interface Y0 Connect with interface 0V.
本发明的具体参数如下： Concrete parameter of the present invention is as follows:
1、 检测阴阳膜无雷射区长度:≥20毫米（360o压印）；≥2毫米（180o压印）。 1. Detect the length of the laser-free area of the yin and yang film: ≥20 mm (360o embossing); ≥2 mm (180o embossing).
2、 适应机台速度：0～400米/分钟。 2. Adapt to machine speed: 0-400 m/min.
3、 扩展性：可接气动破坏装置。 3. Expansibility: It can be connected with pneumatic destruction device.
实施例2。Example 2.
一种阴阳膜检测装置，本实施例的其他结构与实施例1相同，不同之处在于：本发明的可编程逻辑控制器还设置有扩展接口15。设置的扩展接口15方便可编程逻辑控制器的扩展使用。 A yin-yang film detection device, the other structures of this embodiment are the same as those of Embodiment 1, the difference is that the programmable logic controller of the present invention is also provided with an expansion interface 15 . The provided expansion interface 15 facilitates the expansion and use of the programmable logic controller. the
具体的，可编程逻辑控制器的型号设置为DVP14SS11R2。 Specifically, the model of the programmable logic controller is set to DVP14SS11R2. the
最后应当说明的是，以上实施例仅用于说明本发明的技术方案而非对本发明保护范围的限制，尽管参照较佳实施例对本发明作了详细说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that Modifications or equivalent replacements are made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
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| CN102221560A (en) * | 2011-03-28 | 2011-10-19 | 上海科拓机电科技发展有限公司 | Automatic detection equipment of laser paper and laser membranes |
| CN102362169A (en) * | 2009-02-20 | 2012-02-22 | 菲利普莫里斯生产公司 | Optical inspection system employing short wave infrared sensing |
| CN202599863U (en) * | 2012-06-01 | 2012-12-12 | 东莞光群雷射科技有限公司 | A yin-yang film detection device |
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| CN102362169A (en) * | 2009-02-20 | 2012-02-22 | 菲利普莫里斯生产公司 | Optical inspection system employing short wave infrared sensing |
| CN102221560A (en) * | 2011-03-28 | 2011-10-19 | 上海科拓机电科技发展有限公司 | Automatic detection equipment of laser paper and laser membranes |
| CN202599863U (en) * | 2012-06-01 | 2012-12-12 | 东莞光群雷射科技有限公司 | A yin-yang film detection device |
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Effective date of registration: 20160222 Address after: 518000 Guangdong province Shenzhen city Longhua District Guanlan Street Da BU Xiang Community Tourism Road No. 1301-68 Silver Star Science and Technology Park and Feng Industrial Zone Patentee after: SHENZHEN GLAREWAY TECHNOLOGY CO., LTD. Address before: 523832 Dongguan Guang Guang group Laser Technology Co., Ltd. of Dongguan Daling mountain town, Guangdong, China Patentee before: Dongguan K Laser Technology Co., Ltd. |