CN102680141B - Novel device for manufacturing cigarette smoking temperature detection part - Google Patents
Novel device for manufacturing cigarette smoking temperature detection part Download PDFInfo
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- CN102680141B CN102680141B CN201210172271.6A CN201210172271A CN102680141B CN 102680141 B CN102680141 B CN 102680141B CN 201210172271 A CN201210172271 A CN 201210172271A CN 102680141 B CN102680141 B CN 102680141B
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- cigarette
- temperature sensor
- clamper
- punching
- temperature sensors
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Abstract
The invention discloses a novel device for manufacturing a cigarette smoking temperature detection part. The device is formed by combining a cigarette prepunching and temperature sensor insertion unit (1), a cigarette clamper, cigarette clamper fixing unit (2) and a cigarette adsorption and fixing unit (3), wherein the units are electrically connected or in signal connection with an automatic control system. The device has the advantages that 1, the axial position, number and interval can be accurately controlled during cigarette prepunching, various experimental demands can be met by using different types of temperature sensor modules in a matched mode; 2, the cigarette is prepunched at high speed, so that the cigarette cannot be deformed during prepunching, the temperature sensors can be easily inserted in the subsequent working process, and the repeatability of experimental results is improved; and 3, the temperature sensors are inserted into the cigarette by rotating a micrometer caliper, the radial insertion precision is 0.01mm, and the axial positions can be finely adjusted through a control panel before the temperature sensors are inserted into the cigarette, so that the temperature sensors are in one-to-one correspondence to guiding holes, damage to the temperature sensors is reduced, and the service lives of the temperature sensors are prolonged.
Description
Technical field
The invention belongs to cigarette and burn and suck index detection technique field, be specifically related to a kind of new cigarette and burn and suck temperature detection part producing device.
Background technology
Cigarette itself is regarded a complicated reactor as, burn therein, the series of chemical such as cracking, cigarette combustion cone interior temperature distribution is to affect the key factor that smoke components generates, and measuring cigarette, to burn and suck the composition of formation, transmission and the final flue gas to research cigarette flue gas aerosol of Temperature Distribution in process all significant.Detect for Temperature Distribution, forefathers have done a large amount of work, and some pick-up units and the method that form just progressively move to maturity.
Mention a kind of cigarette and burn and suck the producing device of Temperature Distribution detection part by Zhengzhou tobacco research institute application and the patent of invention (201010564676.5) of having authorized, comprise that temperature sensor automatic carry device, temperature sensor carry are goed deep into stop means, cigarette clamping device combines, between each device, interconnect by automatic control system.Advantage is: 1, realized cigarette and burnt and sucked the robotization that Temperature Distribution detection detection part is made; 2, can accurately control the position of temperature sensor in tested cigarette; 3, the remote insertion of sets of temperature sensors does not affect cigarette and burns and sucks the natural convection of air around cigarette in process, coordinates insert design not affect the smoking result of ventilation filter tip with smoking machine simultaneously; 4, the modularization of sets of temperature sensors, in advance punching and automatically quick insertion design have reduced in manufacturing process temperature sensor have been damaged; 5, can better mate with various types of smoking machines; 6, integrated sets of temperature sensors has really realized plug and play when testing process is installed.Weak point is: 1, the axial location of temperature sensor and interval thereof cannot freely be controlled; 2, fast the pre-punching of impacting type cigarette water percentage slightly Gao Shiyi cause cigarette distortion; 3, in the time that cigarette deforms or use thinner temperature sensor, automatic quick insertion easily causes whole group of temperature sensor to damage.
Mention a kind of cigarette ignition temperature distribution detector and autocontrol method thereof by Zhengzhou tobacco research institute application and the patent of invention (201010564689.2) of having authorized, develop the automatic control system of temperature distributing detecting device and this pick-up unit, automatic control system is by guidance panel, PLC, PLC performance element, the solenoid-driven cylinder system composition of sensing element and the domination of controlled program, described temperature distributing detecting device comprises temperature sensor automatic carry device, temperature sensor carry depth limiting device and the cigarette clamping device mating with smoking machine.Advantage is: PLC, computing machine and realized cigarette with being used in conjunction with of smoking machine (coupling) and burn and suck the robotization that Temperature Distribution detects, can accurately control the position of temperature sensor in tested cigarette, cigarette ignition temperature distribution detector and autocontrol method thereof that a kind of automaticity is higher are provided, can have met researcher and quality testing personnel and detect cigarette and burn and suck the needs of Temperature Distribution in process.
Mention a kind of cigarette by Zhengzhou tobacco research institute application and the patent of invention (201010564712.8) of having authorized and burn and suck data acquisition, control method and the system thereof that Temperature Distribution detects, organize sets of temperature sensors, compensating wire, signal condition module, high-speed collection card, computing machine and test by n and control software, smoking machine, sensing element combination realization.Advantage of the present invention has been to provide a kind of and the cigarette coupling of smoking machine working procedure and has burnt and sucked data acquisition, the control method that Temperature Distribution detects, can meet the needs that researcher and quality testing personnel detect cigarette and burn and suck Temperature Distribution in process, the design of Data Acquisition and Conversion System (DACS) has realized accurately, quick, stable, undamped data acquisition, can need to set according to user the technological parameter of collection simultaneously, realize effective coupling of the condition of work of this detector and smoking machine, overcome the impact on testing result in manual operation.
In sum, the control method of forefathers' exploitation and system thereof have been tending towards ripe, result of use performance is good, but it is undesirable that the especially pre-perforation of pick-up unit hardware shows in the time processing some cigarette, mainly has following key issue: 1, the axial location of temperature sensor and interval thereof cannot freely be controlled; 2, the pre-punching of impacting type cigarette water percentage slightly Gao Shiyi cause cigarette distortion; 3, in the time that cigarette deforms or use thinner temperature sensor, automatic quick insertion easily causes whole group of temperature sensor to damage.
Summary of the invention
Object of the present invention provides a kind of new cigarette to burn and suck temperature detection part producing device based on the existing problem of above-mentioned prior art just.Be mainly the improvement of carrying out for the pre-perforation of cigarette, and then realize the accurate control of pre-punch position, quantity and spacing, ensure that in pre-punching process, cigarette is indeformable, improve the repeatability of experimental result and extend the serviceable life of temperature sensor.
The object of the invention is to be achieved through the following technical solutions:
New cigarette of the present invention burns and sucks temperature detection part producing device, comprise that the pre-punching of cigarette and temperature sensor carry unit, cigarette clamper and fixed cell thereof, cigarette absorption fixed cell combine, each unit is all connected with automatic control system electrical connection or signal;
The pre-punching of described cigarette and temperature sensor carry unit comprise pedestal, are arranged on pre-punching unit, cigarette axial distance infrared eye and temperature sensor carry assembly on pedestal; Pre-punching unit is by pre-punching unit underframe, pre-grooved bit and form for the cylinder that drives drill bit; Temperature sensor carry assembly is made up of temperature sensor, temperature sensor connecting rod, temperature sensor module, module draw-in groove, module pressing plate and sensor insertion depth control micrometer caliper; Pedestal entirety can be along the horizontal shift of clamper axial direction under magneto generator parts drive, and pre-grooved bit horizontal level is identical with temperature sensor horizontal level;
Described cigarette clamper and fixed cell thereof comprise firm banking, are arranged on the cigarette clamper on firm banking, tested cigarette, cigarette clamper and temperature sensor module connecting rod, cigarette clamper and smoking machine link, cigarette clamper compression device and cigarette clamper inductive means composition;
Described cigarette absorption fixed cell comprises that cigarette absorption fixator and the negative pressure joint of support, rack-mount portion form, and negative pressure joint can be connected with outside negative suction system.
In the present invention, described automatic control system is connected by guidance panel, PLC, PLC performance element and with the electrical connection of PLC performance element or signal cylinder, air motor, magneto generator, infrared eye and cigarette clamper inductive means form jointly.
Job step of the present invention is: first cigarette to be measured is inserted in cigarette clamper, cigarette clamper is placed in clamper fixed cell together with cigarette to be measured, inductive means in clamper fixed cell detects after cigarette clamper, cigarette clamper compression device starts, auto lock cigarette clamper.Start cigarette absorption fixed cell simultaneously, cigarette absorption is locked; Pre-punching axial location and interval are set in guidance panel, button starts pre-punching automatically, pre-perforation unit is started working, and squeezes into the pilot hole of the tested cigarette radius degree of depth at cigarette desired location, and the rear pre-perforation unit that punched is got back to ad-hoc location under the driving of magneto generator; Temperature sensor is positioned on temperature sensor module draw-in groove, utilizes temperature sensor module fixture to be fixed; Severity control micrometer caliper is inserted in rotation, by the experiment demand degree of depth, temperature sensor is inserted to Cigarette; Utilize connecting rod securing member that temperature sensor module and cigarette clamper are connected into an entirety; After completing, the cigarette absorption fixed cell of producing device and folder cigarette device fixed cell automatic unlocking shift the folder cigarette device, the temperature sensor module that connect to be mounted to smoking machine together with cigarette to be measured.
The automatic control system that new cigarette described in the present invention burns and sucks temperature detection part producing device realizes by guidance panel, PLC, solenoid valve, cylinder, air motor, magneto generator, infrared positioning probe and sensing element combination.Its course of work can be described as: first new cigarette is burnt and sucked to temperature detection part producing device and work out control program by PLC; Secondly guidance panel executive control program; Signal is transferred to control program by infrared positioning probe and sensing unit part; Control program realizes by controlling solenoid-driven cylinder, air motor, magneto generator etc. the action that needs execution.
tool of the present invention has the following advantages:
1, the axial location to the pre-punching of cigarette, in advance punch quantity, the spacing of punching can accurately be controlled in advance, can meet kinds of experiments demand by the temperature sensor module that is used in conjunction with different model.
2, the cigarette working method of punching is in advance high-speed drilling, can ensure that cigarette is indeformable in pre-punching process, is easier to the insertion of temperature sensor in follow-up work process and improves the repeatability of experimental result.
3, sets of temperature sensors is inserted cigarette by rotating screw mircrometer gauge, radially inserting precision is 0.01mm, and temperature sensor can be finely tuned axial location by control panel before inserting, make temperature sensor corresponding one by one with pilot hole, reduce to greatest extent temperature sensor infringement, extend its serviceable life.
Brief description of the drawings
Fig. 1 is the pre-punching of cigarette cigarette and temperature sensor carry unit structural drawing, and wherein D is axonometric drawing, and A, B, C are respectively A, B, the C of D to view.
In Fig. 1: 1-1, pedestal, 1-2, cylinder, 1-3, pre-grooved bit, 1-4, pre-punching unit underframe, 1-5, temperature sensor, 1-6, cigarette axial distance infrared eye, 1-7, temperature sensor connecting rod, 1-8, temperature sensor module, 1-9, sensor insertion depth control micrometer caliper, 1-10, temperature sensor module pressing plate, 1-11 temperature sensor module draw-in groove, 1-12, magneto generator.
Fig. 2 is cigarette clamper and fixed cell structural drawing thereof, and wherein D is axonometric drawing, and A, B, C are respectively A, B, the C of D to view.
In Fig. 2: 2-1, firm banking, 2-2, cigarette clamper, 2-3, cigarette clamper and temperature sensor module connecting rod, 2-4, cigarette clamper and smoking machine link, 2-5, tested cigarette, 2-6, cigarette clamper compression device, 2-7, cigarette clamper inductive means.
Fig. 3 is cigarette absorption fixed cell structural drawing, and wherein D is axonometric drawing, and A, B, C are respectively A, B, the C of D to view.
In Fig. 3: 3-1, negative pressure joint, 3-2 cigarette absorption fixator, 3-3, support.
Fig. 4 is cigarette ignition temperature distribution detector cigarette producing device structural representation of the present invention.
In Fig. 4: 1, the pre-punching of cigarette cigarette and temperature sensor carry unit; 2, the induction of cigarette clamper and fixed cell; 3, cigarette absorption fixed cell; 4, Programmable Logic Controller (PLC); 5, PLC performance element; 6, touch screen guidance panel.
Fig. 5 is Automatic Control Theory block diagram of the present invention
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further details.
New cigarette of the present invention burns and sucks temperature detection part producing device, comprise that the pre-punching of cigarette and temperature sensor carry unit (1), cigarette clamper and fixed cell (2) thereof, cigarette absorption fixed cell (3) combine, each unit is all connected with automatic control system electrical connection or signal.
The present invention realize the course of work be:
In conjunction with Fig. 1-Fig. 5, first will press from both sides cigarette device (referring to Fig. 2) takes off from smoking machine, take out the experiment last time stub that stays, insert next cigarette 2-5 to be measured, cigarette clamper 2-2 is placed in stationary installation base 2-1 together with cigarette 2-5 to be measured, the automatic inductive means 2-7 of stationary installation base senses after folder cigarette device, auto lock, and the cigarette absorption fixator 3-2 simultaneously starting in cigarette absorption fixed cell 3 is locked cigarette; Set pre-punching axial location and interval, button starts pre-punching automatically, cylinder 1-2, pre-grooved bit 1-3, cigarette axial distance infrared eye 1-6 in pre-perforation unit (Fig. 1) start working, squeeze into the pilot hole of the tested cigarette radius degree of depth at cigarette desired location, the rear pre-perforation unit that punched is got back to ad-hoc location under the driving of magneto generator 1-12; Temperature sensor module 1-8 is positioned over to temperature sensor module draw-in groove 1-11 upper, with pressing plate, 1-10 fixes; Rotating screw mircrometer gauge 1-9, inserts cigarette 2-5 to be measured by the experiment demand degree of depth by temperature sensor 1-5; Utilize trip bolt connecting rod that temperature sensor module 1-8 is connected into an entirety with folder cigarette device; Click work completes, and the cigarette absorption fixed cell 3 of producing device and folder cigarette device stationary installation automatic unlocking shift the folder cigarette device, the temperature sensor module that connect to be mounted to smoking machine together with cigarette to be measured.
The pre-perforation unit of described cigarette cigarette and temperature sensor carry unit (Fig. 1) comprise pedestal 1-1, are arranged on pre-punching unit, cigarette axial distance infrared eye 1-6 and temperature sensor carry assembly on pedestal; Pre-punching unit is by pre-punching unit underframe 1-4, pre-grooved bit 1-3, form for the cylinder 1-2 that drives drill bit; Temperature sensor carry assembly is made up of temperature sensor 1-5, temperature sensor connecting rod 1-7, temperature sensor module 1-8, module draw-in groove 1-11, module pressing plate 1-10 and sensor insertion depth control micrometer caliper 1-9; Pedestal 1-1 entirety can be at magneto generator 1-12 along the horizontal shift of cigarette clamper axial direction, and pre-grooved bit 1-3 horizontal level is identical with temperature sensor 1-5 horizontal level.The course of work that the present invention realizes is: start touch screen guidance panel 6, click is started working, and first the pre-grooved bit 1-3 of cigarette drives Regression zero point at magneto generator 1-12; Then pack folder cigarette device into, the object inductive means 2-7 of firm banking is by sensing the existence of this folder cigarette device, by its locking; Axial location, pin hole spacing and the punching number of pre-punching are set, click pre-punching automatically, infrared eye 1-6 is from detecting that cigarette end face starts to measure magneto generator range ability, while arriving desired location, pre-grooved bit 1-3 starts High Rotation Speed, pre-punching cylinder 1-2 promotes grooved bit and on cigarette, gets out the pilot hole of setting quantity and spacing, and the rear magneto generator of having worked is returned to ad-hoc location; Temperature sensor module 1-8 is placed in module draw-in groove 1-11 fixing, rotating screw mircrometer gauge 1-9, make temperature sensor 1-5 radially insert cigarette certain depth, utilize trip bolt and connecting rod 2-3 will press from both sides cigarette device 2-2 and temperature sensor module 1-8 fixes, click work completes, the absorption of producing device and tight lock are removed, and the course of work of this device finishes.
Described cigarette clamper and fixed cell 2 thereof comprise firm banking 2-1, are arranged on the cigarette clamper 2-2 on firm banking, tested cigarette 2-5, cigarette clamper and temperature sensor module connecting rod 2-3, cigarette clamper and smoking machine link 2-4, cigarette clamper compression device 2-6 and cigarette clamper inductive means 2-7 composition.The course of work of this device can be described as, folder cigarette device is taken off from smoking machine, take out stub and insert next tested cigarette 2-5, together be positioned in firm banking 2-1, the object inductive means 2-7 of this device senses after folder cigarette device 2-2, auto lock, under the guidance of control program, complete pre-punching, location, after the steps such as the quantitative insertion of temperature sensor module, clamper is connected with connecting rod 2-3 with temperature sensor module, removes locking, to press from both sides the smoking machine that cigarette device and temperature sensor are together installed, the course of work of this device finishes.
The automatic control system of the detection part of Temperature Distribution described in the present invention producing device is by guidance panel (6), PLC(4), PLC performance element (5), the combinations such as cylinder 2-2, pre-grooved bit 2-3, cigarette axial distance infrared eye 2-6, magneto generator 1-12 and inductive means 2-7 of punching realize in advance.Its course of work can be described as (referring to Fig. 4 and Fig. 5): first Temperature Distribution detection part part producing device is worked out to control program by PLC; Secondly by touch screen guidance panel executive control program; Signal is transferred to control program by cigarette axial distance infrared eye 1-6 and inductive means 2-7; Control program is by PLC performance element, punch cylinder 2-2, pre-grooved bit 2-3 etc. realizes and need the action carried out in advance.
Claims (2)
1. a new cigarette burns and sucks temperature detection part producing device, comprise that the pre-punching of cigarette and temperature sensor carry unit (1), cigarette clamper and fixed cell (2) thereof, cigarette absorption fixed cell (3) combine, each unit is all connected with automatic control system electrical connection or signal; It is characterized in that:
The pre-punching of described cigarette and temperature sensor carry unit comprise pedestal (1-1), are arranged on pre-punching unit, cigarette axial distance infrared eye (1-6) and temperature sensor carry assembly on pedestal; Pre-punching unit is by pre-punching unit underframe (1-4), pre-grooved bit (1-3) and form for the cylinder (1-2) that drives drill bit; Temperature sensor carry assembly is made up of temperature sensor (1-5), temperature sensor connecting rod (1-7), temperature sensor module (1-8), module draw-in groove (1-11), module pressing plate (1-10) and sensor insertion depth control micrometer caliper (1-9); Pedestal (1-1) entirety is along the horizontal shift of cigarette clamper axial direction under magneto generator (1-12) parts drive, and pre-grooved bit (1-3) horizontal level is identical with temperature sensor (1-5) horizontal level;
Described cigarette clamper and fixed cell (2) thereof comprise firm banking (2-1), are arranged on the cigarette clamper (2-2) on firm banking, tested cigarette (2-5), cigarette clamper and temperature sensor module connecting rod (2-3), cigarette clamper and smoking machine link (2-4), cigarette clamper compression device (2-6) and cigarette clamper inductive means (2-7) composition;
Described cigarette absorption fixed cell (3) comprises that the cigarette absorption fixator (3-2) of support (3-3), rack-mount portion and negative pressure joint (3-1) form, and negative pressure joint is connected with outside negative suction system.
2. new cigarette according to claim 1 burns and sucks temperature detection part producing device, it is characterized in that: described automatic control system is by guidance panel (6), PLC(4), PLC performance element (5) and the cylinder (1-2), air motor, magneto generator, infrared eye (1-6) and the cigarette clamper inductive means (2-7) that are connected with PLC performance element (5) electrical connection or signal form jointly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210172271.6A CN102680141B (en) | 2012-05-30 | 2012-05-30 | Novel device for manufacturing cigarette smoking temperature detection part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210172271.6A CN102680141B (en) | 2012-05-30 | 2012-05-30 | Novel device for manufacturing cigarette smoking temperature detection part |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102680141A CN102680141A (en) | 2012-09-19 |
| CN102680141B true CN102680141B (en) | 2014-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210172271.6A Active CN102680141B (en) | 2012-05-30 | 2012-05-30 | Novel device for manufacturing cigarette smoking temperature detection part |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103116000B (en) * | 2013-01-16 | 2015-03-25 | 中国科学院安徽光学精密机械研究所 | Automatic cigarette ignition tendency test device |
| CN105651626B (en) * | 2015-12-23 | 2017-12-15 | 中国烟草总公司郑州烟草研究院 | A kind of cigarette combustion cone falls a performance and automatically controls detection means and detection method |
| CN107727264B (en) * | 2017-11-10 | 2023-10-24 | 中国烟草总公司郑州烟草研究院 | Electronic cigarette temperature detection device |
| CN108120357A (en) * | 2017-12-18 | 2018-06-05 | 中国航发贵州黎阳航空动力有限公司 | A kind of micrometer caliper |
| CN108033262B (en) * | 2017-12-29 | 2024-02-06 | 中国烟草总公司郑州烟草研究院 | Device and method for detecting and judging falling head of cigarette and removing cigarettes |
| CN109164135B (en) * | 2018-08-22 | 2021-11-16 | 青岛颐中科技有限公司 | Electric heating low-temperature cigarette comprehensive analysis experimental device |
| US10869496B2 (en) | 2018-08-28 | 2020-12-22 | R.J. Reynolds Tobacco Company | Systems and methods for testing heat-not-burn tobacco products |
| CN110411597B (en) * | 2019-07-01 | 2021-03-02 | 南通醋酸纤维有限公司 | Filter tip temperature measuring device |
| CN112964392B (en) * | 2021-02-05 | 2023-12-01 | 福建武夷烟叶有限公司 | Device and method for automatically detecting redrying sheet tobacco identifier and box core temperature based on visual identification |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05248635A (en) * | 1992-03-09 | 1993-09-24 | Takaaki Segawa | Lighter for smoking |
| US7082825B2 (en) * | 2002-12-27 | 2006-08-01 | Yamatake Corporation | Smoking device including a flowmeter |
| CN102062650B (en) * | 2010-11-30 | 2012-02-15 | 中国烟草总公司郑州烟草研究院 | Device for manufacturing cigarette burning and smoking temperature distribution detection component |
| CN102109393B (en) * | 2010-11-30 | 2012-05-23 | 中国烟草总公司郑州烟草研究院 | Cigarette ignition temperature distribution detector and automatic control method thereof |
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2012
- 2012-05-30 CN CN201210172271.6A patent/CN102680141B/en active Active
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