CN102679737A - Ceramic anchoring nail for castable lining - Google Patents
Ceramic anchoring nail for castable lining Download PDFInfo
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- CN102679737A CN102679737A CN2012101840479A CN201210184047A CN102679737A CN 102679737 A CN102679737 A CN 102679737A CN 2012101840479 A CN2012101840479 A CN 2012101840479A CN 201210184047 A CN201210184047 A CN 201210184047A CN 102679737 A CN102679737 A CN 102679737A
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- nail
- lining
- base
- nail body
- pours
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Abstract
The invention discloses a ceramic anchoring nail for a castable liner. The nail body of the anchoring nail adopts Al2O3The content of ZrO is 90 to 96.3 percent2The toughened composite ceramic material with the content of 3.7-10 percent is sintered, and the base nail is made of metal. Base nailWelded on the wall plate of the equipment, and the base nail and the ceramic nail body are connected by a thread. The invention makes full use of the characteristics of ceramics that the ceramics can not be corroded, is high temperature resistant, has almost no strength change along with the temperature change, has a heat conductivity coefficient greatly lower than that of metal, and obviously reduces the temperature of the outer wall of the equipment on the premise of not reducing the strength of the anchoring part and the adhesive force of the lining, thereby effectively reducing the heat dissipation loss of the equipment and achieving the purpose of energy conservation. Meanwhile, the consumption of metal is greatly saved, and the investment of equipment is reduced.
Description
Technical field
The present invention relates to a kind of ceramic anchor studs that the pours lining is used that is used for.
Background technology
Traditional anchor studs that is used for the pours lining is all to adopt made.Because the intrinsic property of metal makes the metal anchor studs that following weak point arranged:
1. be prone to be corroded;
2. intensity is bigger with variations in temperature, therefore receives the restriction ratio of serviceability temperature bigger, and serviceability temperature is high more, and material is just high more, and cost is also just high more;
3. thermal conductivity factor is bigger, and anchor studs arranging originally with regard to comparatively dense on appts wall, thereby it is higher to cause the equipment outside wall temperature to compare;
4. thermal coefficient of expansion is big more many than pours, when the condition of high temperature is used, as not adding processing in advance, has the pours lining is squeezed the possibility of splitting.
Summary of the invention
The anchor studs that the object of the present invention is to provide a kind of ceramic material to process is to overcome traditional existing deficiency of metal anchor studs.The present invention realizes through following technical scheme:
A kind of pours lining is used ceramic anchor studs; Comprise base nail 1 and a pair of nail body, it is characterized in that: said base nail 1 is " V " font, and said a pair of nail body is fixedly connected with the two ends of base nail 1 respectively and is " V " font; Said nail body is that ceramic material is processed, wherein Al
2O
3Content is 90%~96.3%, ZrO
2Content is 3.7%~10%.
In the technique scheme, further, said nail body cross section is circular; Said nail body circumferentially evenly is provided with rib (4) at interval; Said nail end of body adopts the major part design; Inside and outside turning on the said nail body is fillet or inclined-plane.
In the technique scheme, further, the rib (4) that said nail body circumferentially is provided with is 4, and the interval is 90 ° between the adjacent rib (4)
In the technique scheme, further, said nail body comprises short nail 2 or spike 3; The middle part of said spike 3 increases slightly.
In the technique scheme, further, said base nail 1 subtended angle A is 60 °, and said a pair of nail body is 2 and spikes 3 of a short nail.
In the technique scheme, further, said base nail 1 subtended angle A is 90 °, and said a pair of nail body is two short nails 2.
In the technique scheme, further, said base nail 1 be a metal material, said nail body with basic follow closely 1 between through being threaded.
Through technique scheme, adopt the anchor studs of wanting made with ceramic main, exactly can overcome the weak point of metal anchor studs in the background technology.It can not be corroded, high temperature resistant and intensity changes with variation of temperature hardly; Thermal conductivity factor is significantly less than metal, effectively reduces the equipment outside wall temperature; Thermal coefficient of expansion and pours are suitable, can handle during installation.
The present invention simultaneously utilizes above characteristics under the prerequisite of intensity that does not reduce anchoring piece and lining adhesive force, the equipment outside wall temperature of making obviously reduces, thereby can reduce the radiation loss of equipment outer wall effectively, thereby reaches purpose of energy saving.Also save simultaneously the consumption of metal widely, reduced investment of devices.
Description of drawings
Fig. 1 is one of assembly drawing of the present invention.This figure is applicable to the operating mode of liner thickness greater than 100mm, is the combination of a spike 3 and a short nail 2, and subtended angle A is 60 °.
Fig. 2 also is one of assembly drawing of the present invention.Operating mode when this figure is applicable to liner thickness smaller or equal to 100mm is the combination of two short nails 2, and subtended angle A is 90 °.
Fig. 3 is the structural representation of spike 3.
Fig. 4 is the structural representation of short nail 2.
Fig. 5 is the structural representation of base nail 1.
The specific embodiment
Below in conjunction with Figure of description, the present invention is explained further details.
Like Fig. 3,4, shown in 5, a kind of pours lining of the present invention is used ceramic anchor studs, comprises base nail 1 and a pair of nail body, and said base nail 1 is " V " font.Like Fig. 1, shown in 2, said a pair of nail body is fixedly connected with the two ends of base nail 1 respectively and is " V " font.
Nail body according to the invention comprises spike 3 or short nail 2, adopts Al
2O
3Content is greater than 90%, ZrO
2Content forms greater than 3.7% toughening type composite ceramic material sintering.The cross section of nail body is circular, and the basic geometry of employing is cylindrical.Be rigidity that strengthens the nail body and the adhesive force that improves lining, take following design:
1, circumferentially 90 ° 4 ribs is set altogether in the interval at it;
2, the part increases slightly in the middle of the spike 3;
3, the major part design is adopted in the end.
Because of this material is a fragile material, so fillet or chamfered transition are all adopted in the inside and outside turning of nail on the body, produce stress and concentrate and destroy to avoid following closely body, also make lining avoid sharp corner at the nail body to crack and along exhibition and destroy simultaneously.
Thickness according to lining is different, and the length of nail body also adopts different specifications, or adopts the form of length collocation.Liner thickness generally is the boundary with 100mm, is thick lining greater than 100mm, is thin lining smaller or equal to 100mm.Ceramic anchor studs according to the invention is under the operating mode of thick, thin two kinds of different linings, and the subtended angle A of base nail 1 is divided into 60 ° and 90 ° two kinds.In theory, this angle is as required can be arbitrarily, but can cause kind too many like this.Through practical experience for many years, these two angles use more flexible, and adaptability is stronger, so just be fixed on it on these two angles.
As shown in Figure 1, when being used for liner thickness, adopt a spike 3 and short nail 2 combinations greater than the operating mode of 100mm, angle A is 60 °.The two support pin bodies that adopt that one is long and the other is short, the one, when being used for the double-deck pouring material, be earlier fixing one deck; The 2nd, when being used for thicker lining,, make lining layering at this level easily if all nails are all equally long, form tangent plane, finally come off easily.During use, base nail 1 is welded on the equipment inwall, 2 pottery nail bodies are linked together by screw thread and base nail 1.Fixing weak point is followed closely 2 length, selects the length of spike 1 again according to the thickness of lining.
As shown in Figure 2, when being used for liner thickness, adopt the combinations of two short nails 2 smaller or equal to the operating mode of 100mm, angle A is 90 °.When liner thickness was thin, therefore the nail point spacing of two nail bodies was used than 90 ° of large angles by angle and so not big with the extension of thickness.Thin lining is difficult for layering and comes off, therefore with two isometric short nails 2.Same base nail 1 is welded on the equipment inwall and based on the thickness of lining, adjust two short length of 2 of following closely.
Relatively easy fixation is on the furnace wall in order to make anchor studs, and base nail 1 adopts metal material, and a side is welded with the equipment wallboard mutually, and opposite side is connected with ceramic anchoring ailing body with the form of screw thread.Making the concrete material of base nail and also decided by the temperature of service condition, is carbon steel generally speaking.
The above-described specific embodiment; The object of the invention, technical scheme and beneficial effect have been carried out further detailed description, and institute it should be understood that the above is merely specific embodiment of the present invention; Be not limited to the present invention; All within spirit of the present invention and principle, any modification of being made, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. a pours lining is used ceramic anchor studs; Comprise base nail (1) and a pair of nail body, it is characterized in that: said base nail (1) is " V " font, and said a pair of nail body is fixedly connected with two ends that base is followed closely (1) respectively and is " V " font; Said nail body is that ceramic material is processed, wherein Al
2O
3Content is 90%~96.3%, ZrO
2Content is 3.7%~10%.
2. a kind of according to claim 1 pours lining is used ceramic anchor studs, it is characterized in that: said nail body cross section is for circular; Said nail body circumferentially evenly is provided with rib (4) at interval; Said nail end of body adopts the major part design; Inside and outside turning on the said nail body is fillet or inclined-plane.
3. use ceramic anchor studs like a kind of pours lining under the claim 1, it is characterized in that: the rib (4) that said nail body circumferentially is provided with is 4, and the interval is 90 ° between the adjacent rib (4).
4. a kind of according to claim 1 pours lining is used ceramic anchor studs, it is characterized in that: said nail body comprises short nail (2) or spike (3); The middle part of said spike (3) increases slightly.
5. use ceramic anchor studs like the said a kind of pours lining of claim 4, it is characterized in that: said base nail (1) subtended angle A is 60 °, and said a pair of nail body is short nail (2) and a spike (3).
6. use ceramic anchor studs like the said a kind of pours lining of claim 4, it is characterized in that: said base nail (1) subtended angle A is 90 °, and said a pair of nail body is two short nails (2).
7. a kind of according to claim 1 pours lining is used ceramic anchor studs, it is characterized in that: said base nail (1) is a metal material, and said nail body is followed closely between (1) through being threaded with base.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210184047.9A CN102679737B (en) | 2012-06-05 | 2012-06-05 | Ceramic anchoring nail for castable lining |
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CN201210184047.9A CN102679737B (en) | 2012-06-05 | 2012-06-05 | Ceramic anchoring nail for castable lining |
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CN102679737A true CN102679737A (en) | 2012-09-19 |
CN102679737B CN102679737B (en) | 2015-01-07 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110790565A (en) * | 2019-10-30 | 2020-02-14 | 中冶建筑研究总院有限公司 | Nonmetal shear connector, preparation method and wall structure using connector |
Citations (7)
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---|---|---|---|---|
KR19990031501A (en) * | 1997-10-13 | 1999-05-06 | 이구택 | Infinite refractory support anchor and manufacturing method thereof |
JP3133811U (en) * | 2007-05-11 | 2007-07-26 | 東和耐火工業株式会社 | Unfixed refractory anchor device |
CN201037733Y (en) * | 2007-03-20 | 2008-03-19 | 曹国强 | Anchoring nail |
CN201463573U (en) * | 2009-07-15 | 2010-05-12 | 河南省宏达炉业有限公司 | Anchoring nail for a fireproof liner |
CN201706884U (en) * | 2010-07-09 | 2011-01-12 | 中冶北方工程技术有限公司 | Anchoring nail for rotary kilns |
CN101957138A (en) * | 2010-10-20 | 2011-01-26 | 陈海渊 | High-temperature-resisting anti-corrosive thermal-insulation composite lining structural member and manufacturing method thereof |
CN102351532A (en) * | 2011-07-20 | 2012-02-15 | 江苏淮河化工有限公司 | Preparation method of ZrO2-Al2O3 composite ceramics |
-
2012
- 2012-06-05 CN CN201210184047.9A patent/CN102679737B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR19990031501A (en) * | 1997-10-13 | 1999-05-06 | 이구택 | Infinite refractory support anchor and manufacturing method thereof |
CN201037733Y (en) * | 2007-03-20 | 2008-03-19 | 曹国强 | Anchoring nail |
JP3133811U (en) * | 2007-05-11 | 2007-07-26 | 東和耐火工業株式会社 | Unfixed refractory anchor device |
CN201463573U (en) * | 2009-07-15 | 2010-05-12 | 河南省宏达炉业有限公司 | Anchoring nail for a fireproof liner |
CN201706884U (en) * | 2010-07-09 | 2011-01-12 | 中冶北方工程技术有限公司 | Anchoring nail for rotary kilns |
CN101957138A (en) * | 2010-10-20 | 2011-01-26 | 陈海渊 | High-temperature-resisting anti-corrosive thermal-insulation composite lining structural member and manufacturing method thereof |
CN102351532A (en) * | 2011-07-20 | 2012-02-15 | 江苏淮河化工有限公司 | Preparation method of ZrO2-Al2O3 composite ceramics |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110790565A (en) * | 2019-10-30 | 2020-02-14 | 中冶建筑研究总院有限公司 | Nonmetal shear connector, preparation method and wall structure using connector |
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CN102679737B (en) | 2015-01-07 |
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Effective date of registration: 20220512 Address after: Room 303, building 9, No. 4, anningzhuang Road, Qinghe, Haidian District, Beijing 100085 Patentee after: Beijing Tongchuang Kenai Technology Co.,Ltd. Patentee after: Sinopec Engineering Construction Co., Ltd Address before: Room 303, building 9, No. 4, anningzhuang Road, Qinghe, Haidian District, Beijing 100085 Patentee before: Beijing Tongchuang Kenai Technology Co.,Ltd. |