Summary of the invention
The objective of the invention is to propose based on NOx sensor independently SCR system control method and control gear; And need not judge the NOx discharge capacity through carrying out communication with Motronic control maps controller (ECU); Can directly obtain required various parameter through signal gathering unit; Calculate the amount of adding blue solution of required injection again through the MCU control unit, make NOx reach laws and regulations requirement.
Technological scheme of the present invention: of the present invention based on NOx sensor SCR system control method independently, the steps include:
The first step: measure the pressure difference in the exhaust duct by differential pressure pickup respectively; Absolute pressure sensor is measured the absolute pressure of exhaust duct, the NOx volume concentration of the exhaust temperature of temperature sensor measurement exhaust duct and tail gas import NOx sensor measurement exhaust duct.
Second step: the signal of above measurement is transferred to the MCU control unit; Calculate the exhaust gas volumes flow that respectively pressure difference is converted to exhaust duct through the MCU control unit; Absolute pressure and temperature are used for calculating the density of tail gas and the NOx volume concentration of import, thereby calculate the molal quantity of NOx.
The 3rd step: molal quantity and the chemical reaction relation of adding between the blue solution through the NOx that calculated by the MCU control unit draw the blue solution fundamental quantity that adds that needs injection, revise its value according to catalyzer transformation efficiency under the known relevant temperature again.
The 4th step: whether the NOx sensor in real time monitoring NOx concentration by outlet satisfies the concentration requirement that sets, and gives MCU control unit and an amount of emitted dose of adding blue solution of regulating with signal feed back, forms closed loop control.
The 5th step: the blue solution amount signal that adds of the required injection that will be calculated by the MCU control unit is transferred to the urea pump batching unit; Batching unit adds the NOx concentration that blue solution reduces tail gas through the nozzle ejection in the desired amount, makes it to reach state's IV standard even state's V standard.
Above-mentioned for realizing based on NOx sensor SCR system control method independently, also need specific control gear.A kind of control gear of said method of realizing mainly comprises signal gathering unit, single-chip microcomputer and peripheral circuit thereof.Signal gathering unit mainly comprises differential pressure pickup, import NOx sensor, absolute pressure sensor, inlet temperature sensor, outlet temperature sensor, outlet NOx sensor.Control gear is provided with the CAN EBI, and single-chip microcomputer carries out communication through CAN EBI and urea pump and controls the injection of adding blue solution amount.Signal gathering unit is gathered the residing state of motor exhaust in real time; And the state transfer of gathering calculated the required blue solution emitted dose of adding to single-chip microcomputer; This just need not judge the required blue solution emitted dose of adding through the data that the CAN bus of Motronic control maps controller (ECU) is accepted engine behavior, has so just formed based on NOx sensor SCR system controller independently.
Superiority of the present invention is:
(1) propose a kind of based on NOx sensor SCR controlling method independently.This method is to gather the pressure reduction of tail gas, spend the parameter of pressure, temperature, NOx concentration extremely through signal gathering unit, and will add the function that blue solution emitted dose is expressed as these parameters.Therefore, independently the SCR control system only needs simply to control the emitted dose of adding blue solution through the parameter of signal gathering unit collection, with being controlled in the laws and regulations requirement scope of NOx discharging.
(2) a kind of independently SCR control mode has been proposed.This mode is the control gear that is totally independent of Motronic control maps controller (ECU) that design is the main body with single-chip microcomputer and signal gathering unit; This device need not carry out communication through the electronic controller (ECU) with motor and obtain the emitted dose of adding blue solution that the data of engine behavior come forecasting institute to need; But directly obtain the required emitted dose of urea, and control injection through single-chip microcomputer CAN interface and the communication of urea pump batching unit and add blue solution aequum through signal gathering unit.This mode makes that not only the tail gas parameter acquiring of motor is simple; And solved the problem that can't realize arbitrarily disposing the SCR system because of the CAN interface parameters of not knowing Motronic control maps controller (ECU); Can not change the design of original engine control system; Only six sensors need be installed on exhaust duct just can directly dispose this independently SCR control gear, complete and Motronic control maps controller (ECU) independence.
(3) a kind of required method of adding blue solution amount of calculating is proposed.This method is to be the basis with the various sensors on the exhaust pipe; Calculate the density of tail gas through absolute pressure sensor and temperature transducer; Calculate the volume flowrate of tail gas with the differential pressure pickup measurement, calculate NOx actual molal quantity and the catalyzer transformation efficiency under the relevant temperature according to the volume concentration of NOx sensor measurement again and calculate the required blue solution emitted dose of adding.This method can calculate the required amount of adding blue solution equally under the situation of the CAN interface parameters of not knowing Motronic control maps controller (ECU) fully; This just can let independently the SCR control gear has more applicability, can on various motors, be configured well.
Embodiment
Below in conjunction with accompanying drawing the present invention is done further detailed explanation.
Fig. 1 is the general structure block diagram of SCR system.
This general structure block diagram is made up of SCR system itself intrinsic device and independent SCR system controller of the present invention, and the intrinsic device of SCR system itself comprises urea nozzle 5, urea tank liquid level and temperature transducer 8, add blue solution liquid inlet pipe 9, add blue solution reflow pipe 10, urea tank 11, urea pump 12, motor 15, SCR catalyzer 16.Independent SCR system controller of the present invention comprises differential pressure pickup 1, import NOx sensor 2, absolute pressure sensor 3, inlet temperature sensor 4, outlet temperature sensor 6, outlet NOx sensor 7, CAN bus 13, independent control unit MCU 14.
Fig. 2 is an independence control gear structure principle chart of the present invention.
Independence control gear of the present invention comprises single-chip microcomputer and peripheral circuit, and it comprises single-chip microcomputer fundamental system, outside extended menory, CAN bus interface circuit, switching value, analog amount input interface, controlled quentity controlled variable output interface.
Single-chip microcomputer is totally independent of Motronic control maps controller (ECU); Need not calculate required amount of adding blue solution through obtaining the engine behavior data with Motronic control maps controller (ECU) communication; But through adding signals such as pressure reduction that the separate signal collecting unit obtains tail gas in real time, absolute pressure, temperature, NOx volume concentration; And temporarily store into these signal datas in the extended menory; Single-chip microcomputer calculates the required blue solution emitted dose of adding according to the required computational methods of adding blue solution amount that set; Give the batching unit of urea pump then through CAN interface output control signal corresponding, batching unit is quantitatively controlled to spray and is added blue solution.
Because single-chip microcomputer is totally independent of Motronic control maps controller (ECU); Replace the engine operation data parameters of present SCR system so need signal gathering unit to gather pressure difference signal, absolute pressure signal, temperature signal, NOx concentration signal in the exhaust duct through obtaining with Motronic control maps controller (ECU) communication; Signal gathering unit also comprises liquid level and the temperature signal of gathering urea tank; These signals also need be handled through signal conditioning circuit, are transferred to single-chip microcomputer through the analog amount input interface again and carry out computational analysis.
The CAN bus interface circuit is the approach of signal transmission between single-chip microcomputer and urea pump, the NOx sensor.Urea pump and single-chip microcomputer can carry out mutual communication through the CAN interface, reach real-time signal transmission and the effect of feeding back.And the NOx sensor can only be transferred to signal single-chip microcomputer and handle calculating.
The controlled quentity controlled variable output interface mainly is that blue solution level, low liquid level warning tutorial light, urea tank temperature and cooling liquid electromagnetic valve switch control signal are added in output.Switch value input interface is a collection vehicle key operation signal, determines whether to start this independently control gear.
Fig. 3 is that the present invention calculates the required method schematic diagram that adds blue solution amount.
The present invention calculates the required computational methods of adding blue solution amount that required method of adding blue solution amount is based on differential pressure pickup, absolute pressure sensor, temperature transducer, import and export NOx sensor and single-chip microcomputer.The steps include:
The first step: gather pressure reduction, absolute pressure, temperature, import NOx volume concentration, the outlet NOx volume concentration parameter of tail gas respectively by each sensor in real time, and these parameters are transferred to single-chip microcomputer.
Second the step: by equation of state of gas
and
derivation of equation goes out
wherein ρ be tail gas density; P is a pressure; M is the tail gas molal weight; R is a gas constant, and T is an exhaust temperature.Single-chip microcomputer calculates tail gas density according to absolute pressure and temperature according to said density formula.
The 3rd step: derive volume flowrate
by Bernoulli's equation
and flow formula
; Wherein D is the exhaust duct diameter; Δ P is a pressure reduction, and Q is the exhaust gas volumes flow.Tail gas density and measured pressure difference that single-chip microcomputer calculated according to second step calculate the exhaust gas volumes flow.
The 4th step: single-chip microcomputer multiply by the 3rd according to measured NOx volume concentration and goes on foot the volume number that the volume flowrate that calculates calculates NOx, directly calculates the NOx molal quantity by equation of state of gas
again.
The 5th step: can draw calculating by the chemical equation relation and add blue solution amount formula
basically; Wherein
is the NOx molal quantity; M is the urea molal weight, and m is for adding blue solution amount.The molal quantity of the NOx that single-chip microcomputer calculates in going on foot according to formula and the 4th calculates the required blue solution fundamental quantity that adds; Add the correction of blue solution fundamental quantity again according to the known transformation efficiency of catalyzer under relevant temperature; And by outlet NOx concentration come feedback regulation actual required add blue solution amount, the blue solution amount signal that adds that reality is required sends to the urea pump batching unit by single-chip microcomputer and quantitatively controls the injection of adding blue solution.
According to the proposed method, control gear hardware configuration and system program can be totally independent of Motronic control maps controller (ECU).Like this can be under the situation of the CAN interface parameters of not knowing Motronic control maps controller (ECU) fully; Only need on exhaust duct, install just can the be direct supporting installation SCR of six sensors system additional, this has saved the coupling work of complicated Motronic control maps controller (ECU) CAN interface parameters fully.
This device is totally independent of Motronic control maps controller (ECU); Its function is: will convert required injection to from the tail gas parameter signal calculating of signal collecting unit and add blue solution amount; Add blue solution injected volume through control executing mechanism control; The NOx emission control in the laws and regulations requirement scope, is shown the liquid level in the urea tank and temperature, the temperature of controlling urea tank solution and low liquid level warning prompting etc. in the SCR system simultaneously, make the correct orderly work of SCR system.