The specific embodiment
The invention provides and a kind ofly will bleach that bamboo pulp and true qualities wood pulp are composite modified to be the digesting technoloy of dissolving pulp; Said bleaching bamboo pulp: true qualities wood pulp=40%~60%:40%~60%; Compound according to the above ratio using compound pulp is sent into continuous steamer carry out boiling, the company of said continuous steamer steams pipe and is provided with 3 sections, and one section that joins with the pre-reaction feed bin is provided with steam pipe and manages with T shape; Other two sections are provided with steam pipe, cooking schedule: liquor ratio: 1:2.0~4.0; One section temperature that feeds steam of joining with the pre-reaction feed bin of compression ratio: 1:2.0~3.0: Lian Zhengguan is: 105 ± 5 ℃; Middle one section temperature that feeds steam is: 140 ± 5 ℃, one section temperature that feeds steam of joining with cold spraying device is: 145 ℃~170 ℃; Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, and the 17%-23% that presses oven dry weight adds.
The present invention adopts the using compound pulp of bleaching bamboo pulp and true qualities wood pulp to be modified as dissolving pulp; Overcome with single bleaching bamboo pulp modification bamboo pulp pentose, ash content is higher and whiteness is relatively poor defective; Single bleaching needlebush pulp modifying is high as the cost of wood pulps, first is fine low with using; The defective of not having antibiotic effect; The advantage that the dissolving pulp that adopts digesting technoloy provided by the invention to prepare has a bamboo pulp has the advantage of wood pulps again, and low cost of manufacture, the fine content height of first, pentose, ash content is low and the whiteness advantages of higher.It is to carry out boiling with continuous steamer that the mixed pulp that the present invention will bleach bamboo pulp and true qualities wood pulp is modified as the method that the boiling method of dissolving pulp adopts; Thereby make that digester cycle is short, floor space is little, artificial use amount is few, safety, environmental protection; Liquor ratio is limited to 1:2.0~4.0; Make that the digestion process power consumption is low, and boiling is even.Compression ratio is limited to 1:2.0~3.0, is guaranteeing under the uniform prerequisite of boiling, makes and the maximization of boiling amount has improved production capacity.Connecting first section temperature that feeds steam of steaming pipe is 105 ± 5 ℃, and middle one section is 140 ± 5 ℃, and the 3rd section is 145 ℃~170 ℃; Using compound pulp is the boiling that progressively heats up in continuous steamer, and the feeding amount of steam comes surely according to liquor ratio, and liquor ratio is big more; The valve of steam regulation pipe; Increase the feeding amount of steam, the adjusting boiling temperature that the temperature through steam and the feeding amount of steam can be in good time, thus avoid the mistake boiling and owed the generation of boiling.Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, and the 17%-23% that presses oven dry weight adds; The addition of alkali lye is limited to the 17%-23% of oven dry weight, can obtain good cooking effect, makes that the using compound pulp boiling is even, cooking speed is fast; And cooking liquor makes full use of, and after the boiling, the waste liquid of generation is few; Help the reduction and the environmental protection of cost, further reduced the generation at night.
For the quality index that guarantees the finished product dissolving pulp reaches requirement, the particularly requirement of the content of first fibre, the fine content of said bleaching bamboo pulp first>=89%; The degree of polymerization>800DP, ash≤0.45%, whiteness>80%; The fine content of said true qualities wood pulp first>=80%; The degree of polymerization>1000DP, ash≤2%, whiteness>30%.
The processing step that the using compound pulp that the present invention will bleach bamboo pulp and true qualities wood pulp is modified as dissolving pulp is:
Get the raw materials ready, boiling, washing, removal of impurities, bleaching, secondary washing, copy the dregs of rice; Owing to the present invention is to provide and a kind ofly will bleach that bamboo pulp and true qualities wood pulp are composite modified to be the digesting technoloy of dissolving pulp; Its main improvement is cooking process; Other process adopts existing method to get final product, and also can adopt the method for embodiment provided by the invention.
Embodiment 1
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 40%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete process conditions of the dry raw material preparation that present embodiment adopts are following:
Rate of feeding: 30-70 open pulpboard/minute;
Add alkali number (with fiber oven-dry weight percentage) 13 ~ 19%;
Liquor ratio 1:1.0 ~ 1.5.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:2.0;
Compression ratio: 1:2.0:
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 100 ℃;
Middle one section temperature that feeds steam is: 135 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 150 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 17% of oven dry weight and adds.
C, washing:
Adopt the multistage counter current washing process, and in washing process, add a kind of washing assisant Busperse 2838, its technical process is:
A adds black liquor from the thick slurry of boiling in spraying pot, make the concentration of high underflow be reduced to 2.5%, adds washing assisant Busperse 2838 then, and consumption is 1 kilogram of/ton slurry, mixes 30 minutes, gets by carrying stock pump, gets into I section wash engine;
B carries out spray washing by the black liquor that II section black liquor groove provides, and the black liquor after the washing gets into I section black liquor groove, and I section black liquor channel black liquid temp is 72 ℃;
C starches subsequently and gets into II section wash engine, carries out spray washing by the washing reuse plain boiled water of III section black liquor groove, and the cleaning solution after washing gets into II section filtrate tank and for the preceding paragraph pulp grinder washings is provided;
D starches at last and gets into III section wash engine, carries out spray washing by the cleaning solution that adds, and the cleaning solution after washing gets into III section filtrate tank, and the slurry after the washing gets into the slurry tower.
D, removal of impurities:
E, bleaching
Compound pulp is sent into the Bellmer of transferring behind the alkali carry out sodium hypochlorite bleaching, after dechlorination, acid treatment, promptly accomplish bleaching, technological parameter is following:
Transfer alkali number: 20-200g/m
3
Clorox consumption: 0.1-0.6g/l;
The hypo consumption: the 1.8-2 of residual chlorine doubly;
Acid treatment: hydrochloric acid consumption 1-4%, calgon consumption 0.5-2%, consumption of oxalic acid 0.5-2%.
F, secondary washing:
G, copy the dregs of rice:
The technological parameter of copying dregs of rice operation comprises: copy dregs of rice desanding concentration: 0.6-1.5%;
Copy dregs of rice desanding pressure: 0.15-0.32Mpa;
The water of sizing mixing: clear water, plain boiled water;
Online concentration: 0.6-1.5%;
One squeeze pressure: 0.1-0.3Mpa;
Second press pressure: 0.2-0.5Mpa;
Three road squeeze pressure: 0.3-0.7Mpa;
Drying cylinder steam pressure: 0.15-0.35Mpa;
Cut paper specification: 600*800;
Metering specification: 100-250Kg/ bag.
Quality index is after the present embodiment boiling: the fine content of first>87%, whiteness>50%, viscosity>12, mpa.s, yield>78%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>90 %, whiteness>80%, viscosity>10 mpa.s, yield>75%.
Embodiment 2
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 40%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, send into digesting apparatus before, cotton-shaped using compound pulp is fully immersed in the NaOH solution.This method of getting the raw materials ready becomes wet feed preparation in this area.Present embodiment adopts this method of getting the raw materials ready to get the raw materials ready.
Its concrete steps are: adopt dispersal device (bale opener, feed dregs of rice machine, pulper, fluffer) → join alkali device → mixing arrangement (stain is soaked bucket) → dewatering device (squeezer, press master) → reducing mechanism (pulverizer) → transport (conveying worm, belt conveyor) → will expect in the input cooking liquor.
It is dense 2%~10% that 4 tons/crowdes of its process conditions: a, paper pulp input amount, b, cold alkali pulping starch, and c, takes off liquid disposed slurry mass dryness fraction>=20%, d goal alkali number (with fiber oven-dry weight percentage) 13%; E, liquor ratio 1:2.0 ~ 5.0, f, quality index require: the fine content of bleaching bamboo pulp first>=89%, the degree of polymerization>800DP; Ash≤0.45%, whiteness>80%, the fine content of true qualities wood pulp first>=80%; The degree of polymerization>1000DP, ash≤2%, whiteness>30%.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:2.5;
Compression ratio: 1:2.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 105 ℃;
Middle one section temperature that feeds steam is: 140 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 160 ℃;
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation all identical with embodiment 1.
Compound paddle board quality index is after the present embodiment boiling: the fine content of first>91%, whiteness>54%, viscosity>11.5 mpa.s, yield>80%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>94 %, whiteness>82 %, viscosity>9.8mpa.s, yield>78%.
Embodiment 3
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 40%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete technology of the dry raw material preparation that present embodiment adopts is identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:3.0;
Compression ratio: 1:2.5:
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 110 ℃;
Middle one section temperature that feeds steam is: 145 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 170 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 20% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>92%, whiteness>60%, viscosity>11.0 mpa.s yield>82%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>94%, whiteness>83 %, viscosity>9.5 mpa.s, yield>80%.
Embodiment 4
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 40%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete process conditions of the dry raw material preparation that present embodiment adopts are identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:4.0;
Compression ratio: 1:3.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 110 ℃;
Middle one section temperature that feeds steam is: 145 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 175 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 23% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>90.6% whiteness>66%, viscosity>10.8 mpa.s, yield>83%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>91.8 %, whiteness>84 %, viscosity>9.2mpa.s, yield>82 %.
Embodiment 5
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 45%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete process conditions of the dry raw material preparation that present embodiment adopts are identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:2.0;
Compression ratio: 1:2.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 100 ℃;
Middle one section temperature that feeds steam is: 135 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 150 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 17% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>90.8%, whiteness>69%, viscosity>10.5mpa.s, yield>82.6%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>92%, whiteness>84 %, viscosity>9.0 mpa.s, yield>81.7%.
Embodiment 6
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 45%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, send into digesting apparatus before, cotton-shaped using compound pulp is fully immersed in the NaOH solution.This method of getting the raw materials ready becomes wet feed preparation in this area.Present embodiment adopts this method of getting the raw materials ready to get the raw materials ready.
Its concrete steps are: adopt dispersal device (bale opener, feed dregs of rice machine, pulper, fluffer) → join alkali device → mixing arrangement (stain is soaked bucket) → dewatering device (squeezer, press master) → reducing mechanism (pulverizer) → transport (conveying worm, belt conveyor) → will expect in the input cooking liquor.
It is dense 2%~10% that 4 tons/crowdes of its process conditions: a, paper pulp input amount, b, cold alkali pulping starch, and c, takes off liquid disposed slurry mass dryness fraction>=20%, d goal alkali number (with fiber oven-dry weight percentage) 13%; E, liquor ratio 1:2.0 ~ 5.0, f, quality index require: the fine content of bleaching bamboo pulp first>=89%, the degree of polymerization>800DP; Ash≤0.45%, whiteness>80%, the fine content of true qualities wood pulp first>=80%; The degree of polymerization>1000DP, ash≤2%, whiteness>30%.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:2.5;
Compression ratio: 1:2.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 105 ℃;
Middle one section temperature that feeds steam is: 140 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 160 ℃;
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation all identical with embodiment 1.
Compound paddle board quality index is after the present embodiment boiling: the fine content of first>93%, whiteness>60%, viscosity>11 mpa.s, yield>80%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>95 %, whiteness>82 %, viscosity>9.8mpa.s, yield>78%.
Embodiment 7
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 45%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete technology of the dry raw material preparation that present embodiment adopts is identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:3.0;
Compression ratio: 1:2.5:
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 110 ℃;
Middle one section temperature that feeds steam is: 145 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 170 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 20% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>94%, whiteness>72%, viscosity>11.0 mpa.s yield>89%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>96%, whiteness>80 %, viscosity>9.5 mpa.s, yield>80%.
Embodiment 8
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 40%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete process conditions of the dry raw material preparation that present embodiment adopts are identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:4.0;
Compression ratio: 1:3.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 110 ℃;
Middle one section temperature that feeds steam is: 145 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 175 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 23% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>92% whiteness>72%, viscosity>10.8 mpa.s, yield>83%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>94%, whiteness>84 %, viscosity>9.2mpa.s, yield>82 %.
Embodiment 9
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 50%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete process conditions of the dry raw material preparation that present embodiment adopts are identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:2.0;
Compression ratio: 1:2.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 100 ℃;
Middle one section temperature that feeds steam is: 135 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 150 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 17% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>92%, whiteness>74%, viscosity>10.5mpa.s, yield>82.6%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>94%, whiteness>84 %, viscosity>9.0 mpa.s, yield>81.7%.
Embodiment 10
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 50%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, send into digesting apparatus before, cotton-shaped using compound pulp is fully immersed in the NaOH solution.This method of getting the raw materials ready becomes wet feed preparation in this area.Present embodiment adopts this method of getting the raw materials ready to get the raw materials ready.
Its concrete steps are: adopt dispersal device (bale opener, feed dregs of rice machine, pulper, fluffer) → join alkali device → mixing arrangement (stain is soaked bucket) → dewatering device (squeezer, press master) → reducing mechanism (pulverizer) → transport (conveying worm, belt conveyor) → will expect in the input cooking liquor.
It is dense 2%~10% that 4 tons/crowdes of its process conditions: a, paper pulp input amount, b, cold alkali pulping starch, and c, takes off liquid disposed slurry mass dryness fraction>=20%, d goal alkali number (with fiber oven-dry weight percentage) 13%; E, liquor ratio 1:2.0 ~ 5.0, f, quality index require: the fine content of bleaching bamboo pulp first>=89%, the degree of polymerization>800DP; Ash≤0.45%, whiteness>80%, the fine content of true qualities wood pulp first>=80%; The degree of polymerization>1000DP, ash≤2%, whiteness>30%.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:2.5;
Compression ratio: 1:2.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 105 ℃;
Middle one section temperature that feeds steam is: 140 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 160 ℃;
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation all identical with embodiment 1.
Compound paddle board quality index is after the present embodiment boiling: the fine content of first>94%, whiteness>74%, viscosity>11 mpa.s, yield>80%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>96%, whiteness>82%, viscosity>9.8mpa.s, yield>78%.
Embodiment 11
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 50%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete technology of the dry raw material preparation that present embodiment adopts is identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:3.0;
Compression ratio: 1:2.5:
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 110 ℃;
Middle one section temperature that feeds steam is: 145 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 170 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 20% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>95%, whiteness>68%, viscosity>10 mpa.s yield>89%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>96%, whiteness>78 %, viscosity>9.5 mpa.s, yield>80%.
Embodiment 12
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 40%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete process conditions of the dry raw material preparation that present embodiment adopts are identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:4.0;
Compression ratio: 1:3.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 110 ℃;
Middle one section temperature that feeds steam is: 145 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 175 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 23% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>95% whiteness>68%, viscosity>10.8 mpa.s, yield>83%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>96%, whiteness>84 %, viscosity>9.2mpa.s, yield>82 %.
Embodiment 13
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 60%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete process conditions of the dry raw material preparation that present embodiment adopts are identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:2.0;
Compression ratio: 1:2.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 100 ℃;
Middle one section temperature that feeds steam is: 135 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 150 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 17% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>91%, whiteness>78%, viscosity>10.5mpa.s, yield>82.6%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>94%, whiteness>82%, viscosity>9.0 mpa.s, yield>81.7%.
Embodiment 14
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 50%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, send into digesting apparatus before, cotton-shaped using compound pulp is fully immersed in the NaOH solution.This method of getting the raw materials ready becomes wet feed preparation in this area.Present embodiment adopts this method of getting the raw materials ready to get the raw materials ready.
Its concrete steps are: adopt dispersal device (bale opener, feed dregs of rice machine, pulper, fluffer) → join alkali device → mixing arrangement (stain is soaked bucket) → dewatering device (squeezer, press master) → reducing mechanism (pulverizer) → transport (conveying worm, belt conveyor) → will expect in the input cooking liquor.
It is dense 2%~10% that 4 tons/crowdes of its process conditions: a, paper pulp input amount, b, cold alkali pulping starch, and c, takes off liquid disposed slurry mass dryness fraction>=20%, d goal alkali number (with fiber oven-dry weight percentage) 13%; E, liquor ratio 1:2.0 ~ 5.0, f, quality index require: the fine content of bleaching bamboo pulp first>=89%, the degree of polymerization>800DP; Ash≤0.45%, whiteness>80%, the fine content of true qualities wood pulp first>=80%; The degree of polymerization>1000DP, ash≤2%, whiteness>30%.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:2.5;
Compression ratio: 1:2.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 105 ℃;
Middle one section temperature that feeds steam is: 140 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 160 ℃;
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation all identical with embodiment 1.
Compound paddle board quality index is after the present embodiment boiling: the fine content of first>93%, whiteness>68%, viscosity>11 mpa.s, yield>80%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>96%, whiteness>82%, viscosity>9.8mpa.s, yield>78%.
Embodiment 15
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 50%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete technology of the dry raw material preparation that present embodiment adopts is identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:3.0;
Compression ratio: 1:2.5:
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 110 ℃;
Middle one section temperature that feeds steam is: 145 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 170 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 20% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>96%, whiteness>69%, viscosity>10 mpa.s yield>89%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>97%, whiteness>82 %, viscosity>9.5 mpa.s, yield>80%.
Embodiment 16
A, get the raw materials ready:
The bleaching bamboo pulp is accounted for the compound pulpboard that mixes pulpboard 40%; For example bale opener, hello dregs of rice machine, leaflet cutter etc. disperse the mixed paper pulpboard with dispersal device; Pulpboard is ground into cotton-shaped with cutting equipment and disintegrating apparatus such as pulper, pulverizer; With conveying equipment (blower fan, cyclone separator, conveying worm) cotton-shaped compound pulpboard is sent in the digesting apparatus, in sending into the process of digesting apparatus, added cooking liquor (NaOH) while drop into raw material; This kind method this area of getting the raw materials ready is called as dry raw material preparation, and the method for getting the raw materials ready of present embodiment adopts this kind method of getting the raw materials ready.
The concrete process conditions of the dry raw material preparation that present embodiment adopts are identical with embodiment 1.
B, boiling:
The cotton-shaped compound pulpboard of steps A being processed with conveying worm or belt conveyor is sent to continuous steamer and carries out boiling.During boiling, raw material is squeezed into the pre-reaction feed bin, let raw material in the pre-reaction feed bin, send into Lian Zhengguan again after abundant the mixing and carry out boiling; When boiling, steam pipe through T shape Guan Xianglian and feed alkali lye, steam pipe input steam through steam pipe to connecting; Utilize steam to the using compound pulp boiling of heating, when boiling, the rotation that spiral does not stop; Using compound pulp is fully contacted with steam, and boiling is even.The workman can be according to the liquor ratio feeding amount of condition steam at any time, thus the control boiling temperature.
Present embodiment adopts cooking schedule following:
Liquor ratio: 1:4.0;
Compression ratio: 1:3.0;
One section temperature that feeds steam of joining with the pre-reaction feed bin of connect steaming pipe is: 110 ℃;
Middle one section temperature that feeds steam is: 145 ℃;
One section temperature that feeds steam of joining with cold spraying device is: 175 ℃;
Steam pipe through T shape Guan Xianglian and add alkali lye, alkali lye is NaOH, presses 23% of oven dry weight and adds.
C, washing; D, removal of impurities; E, bleaching; F, secondary washing; G, to copy dregs of rice operation identical with embodiment 1.
Quality index is after the present embodiment boiling: the fine content of first>94% whiteness>70%, viscosity>10.8 mpa.s, yield>83%.
The quality index of the dissolving pulp that the process present embodiment is processed is: the fine content of first>98%, whiteness>84 %, viscosity>9.2mpa.s, yield>82 %.
Can draw through the foregoing description, adopt digesting technoloy of the present invention, can the mixed pulp of bleaching bamboo pulp and true qualities wood pulp be modified as dissolving pulp, and the requirement of the equal National standard of quality index of the dissolving pulp for preparing.
The using compound pulp that the applicant will bleach bamboo pulp and true qualities wood pulp adopted the existing digesting technoloy that the papermaking wood pulp is modified as wood pulps when being modified as dissolving pulp; Find through test, adopt existing wood pulps or cotton pulp dregs of rice digesting technoloy, boiling quality index later is the fine content of first<88%; Whiteness>85%; Viscosity>11.0 mpa.s yield>82% can not satisfy the quality requirement of national standard to dissolving pulp at all, and adopts the digesting technoloy that bamboo pulp is modified as bamboo pulp; Boiling quality index later is the fine content of first<89%; Whiteness>81%, viscosity>11.5 mpa.s yield>81% can not satisfy the quality requirement of national standard to dissolving pulp.