CN102675604B - Preparation method for ferrocenyl-containing condensed polynuclear aromatic resin - Google Patents

Preparation method for ferrocenyl-containing condensed polynuclear aromatic resin Download PDF

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CN102675604B
CN102675604B CN201110064959.8A CN201110064959A CN102675604B CN 102675604 B CN102675604 B CN 102675604B CN 201110064959 A CN201110064959 A CN 201110064959A CN 102675604 B CN102675604 B CN 102675604B
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condensation
multinuclear
ferrocenyl
residual oil
hydrocarbon resin
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CN102675604A (en
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王涛
赵阳
马丽景
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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Abstract

The invention discloses a novel method for preparing a ferrocenyl-containing condensed polynuclear aromatic resin from a raw material aromatics-rich residual oil produced by a petroleum cracking atmospheric and vacuum distillation unit. The method comprises the following steps of: performing synthetic reaction by taking the aromatics-rich residual oil as the raw material and taking 1,1'-ferrocenedimethanol as an acidic catalyst to generate a prepolymer of the condensed polynuclear aromatic resin; and performing thermosetting reaction on the prepolymer to obtain the condensed polynuclear aromatic resin. The condensed polynuclear aromatic resin prepared by the method has high heat resistance and a high carbon yield ratio, and can be used for a precursor of a carbon material and the like. Due to the use of a byproduct residual oil of petroleum cracking, utilization channels of the residual oil are added, problems about the residual oil treatment after the petroleum cracking are reduced, and the aims of saving energy and reducing emissions are fulfilled. A crosslinking agent has high reactivity, and ferrocene radicals are introduced into the resin, so that the resin is endowed with special magnetism and oxidation-reduction quality.

Description

A kind of preparation method containing ferrocenyl condensation polycyclic polynuclear aromatic resins
Technical field
The present invention relates to a kind ofly take rich aromatic hydrocarbons residual oil as raw material prepares the method for ferrocenyl condensation polycyclic polynuclear aromatic resins, belong to the deep processing of petroleum products, technical field prepared by high-performance polymer.
Background technology
Condensation multinuclear polyaromatic hydrocarbon resin is the thermosetting resin of a kind of tridimensional network of the invention eighties in 20th century, it synthetic method mainly adopt the linking agent of difunctionality by condensation reaction, aromatic proton to be coupled together, by Japanese large space between muscles China fir youth (Otani S the earliest, RaskovicV, Oya A, et al.Journal of Material Science, 1986, (21): 2027~2034) invention.These resinoid maximum characteristics be have excellent resistance to elevated temperatures, self lubricity and with fabulous affinity of carbon material etc.Synthetic this resinoid aroamtic hydrocarbon raw material used mostly is condensed-nuclei aromatics, linking agent includes terephthalyl alcohol (PXG) (S OTANI, et al.Some properties of a condensed polynuclear aromatic resin (COPNA) as a binder for carbon fibre composites[J] .Journal of Materials Science, 1986 (21): 2027~2032.), phenyl aldehyde (BA) (Kondo H.Ishimaru M.USP, 5605401 (1997)), trioxymethylene (Yin Jie, Xu Yin. the synthetic and performance study [J] of the copna resin that three oxygen six rings of take are linking agent. polymer material science and engineering, 1996, 23~28.) and their derivative etc. 112 (3):.
Heavy aromatics residual oil is the byproduct produced in Crude Oil Processing.Present stage heavy oil residue utilize method limited, on the primary level such as practical application also only rests on and builds the road, roof Material, water-proof material or final have burnt.Research is found, has a large amount of condensed-nuclei aromatics components in petroleum residual oil, and wherein the aromatic hydrocarbons of 2~4 rings occupies significant proportion.There is certain reactive behavior in these aromatic hydrocarbon molecules, therefore can prepare multiple organic intermediate and resin material by chemical reaction, heavy aromatics residual oil is developed to high value added product.
By metallic element and non-metallic element by chemical bonding in the organic polymer chain, formed polymkeric substance had often both retained organic macromolecule kindliness and workability, there is again some metal and nonmetallic performance, simultaneously also the feature that some are new may be occurred, thereby simple metal can be obtained, nonmetal or organic polymer is not available, containing metal new polymers with new characteristic.Ferrocene-based polymer is important a kind of in this class containing metal new polymers, and ferrocene is incorporated in polymer backbone and will gives the special electricity of material, magnetic, catalysis and redox property.
Heavy aromatics residual oil is prepared into to the existing patent of condensation multinuclear polyaromatic hydrocarbon resin and reported in literature, (the Yin Jie such as Yin Jie, Zhang Bin, open refined. the synthetic and performance study [J] of the Condensed Polynuclear Aromatic Hydrocarbon Resin that the pitch of take is monomer. polymer material science and engineering, 1999,115 (3): 27~29.) take pitch as monomer, trioxymethylene and phenyl aldehyde (BA) are linking agent, under the sulphuric acid catalysis effect, have synthesized Condensed Polynuclear Aromatic Hydrocarbon Resin, and after solidifying, the thermostability of resin is poor.The woods waviness, Li Tiehu etc. (woods waviness, Li Tiehu. the synthetic and performance [J] of terephthalaldehyde-coal-tar pitch copna resin. polymer material science and engineering, 2007,23 (2): 62~64.) take coal-tar pitch as monomer, terephthalaldehyde be linking agent, synthetic condensation agent polynuclear aromatic hydrocarbons resin under the katalysis of tosic acid, but there is long reaction time, the problem that temperature of reaction is high.
Summary of the invention
The purpose of this invention is to provide a kind of rich aromatic hydrocarbons residual oil of take low value-added petroleum cracking and be prepared into the method containing the condensation multinuclear polyaromatic hydrocarbon resin of ferrocenyl as raw material.The rich aromatic hydrocarbons residual oil of raw material of the present invention belongs to the waste residue part of petroleum cracking, cheap and easy to get and can effectively reduce the solid waste that petroleum cracking produces.The linking agent adopted is to have the methylol ferrocene of higher reactive behavior and the methylol ferrocene of replacement thereof.Building-up reactions following (convenient for meaning, as in reaction equation, with pyrene, to mean the polycyclic aromatic hydrocarbons in rich aromatic hydrocarbons residual oil):
Figure GDA0000382707010000021
Curing mechanism is as follows:
Figure GDA0000382707010000022
The invention provides a kind of preparation method of the condensation multinuclear polyaromatic hydrocarbon resin containing ferrocenyl, it is characterized in that take that rich aromatic hydrocarbons residual oil is raw material, the ferrocene of methylol ferrocene and replacement thereof of take is linking agent, by following operation, realizes in two steps:
Described each component proportion of raw material containing the ferrocenyl resin, press mass fraction, comprising:
Residual oil: 90-100 part
Methylol ferrocene: 10-90 part
An acidic catalyst: 1-5 part;
The first step takes raw material according to above-mentioned feed ratio, by rich aromatic hydrocarbons residual oil heat fused, at N 2add linking agent under the gas protection; mix; after adding an acidic catalyst in batches; be warming up to 80-120 ℃; react and occur to twining excellent phenomenon in about 1-3 hour; obtain the thick product of performed polymer of solid condensation multinuclear polyaromatic hydrocarbon resin after the stopped reaction cooling, through the alcohol reflux washing, remove unreacting material, detect in purified product residual without the methylol ferrocene by thin-layer chromatography.
Second step at 200 ℃-350 ℃ heating 2-5 hour, obtains the condensation multinuclear polyaromatic hydrocarbon resin containing ferrocenyl by the performed polymer of condensation multinuclear polyaromatic hydrocarbon resin.
The performed polymer rich aromatic hydrocarbons residual oil used of preparation condensation multinuclear polyaromatic hydrocarbon resin refers to normal pressure or the reliever bottom heavy constituent out of petroleum cracking, its aromaticity content 60-100%, optimum aromaticity content 80-95%.Aromatic component comprises mononuclear aromatics and comprises the polycyclic aromatic hydrocarbons of 2-15 ring, the List of Condensed Polycyclic Aromatic Hydrocarbons that optimum aromatic component is the 2-4 ring.
The present invention is the methylol ferrocene of methylol ferrocene and replacement thereof for the preparation of the linking agent of the condensation multinuclear polyaromatic hydrocarbon resin containing ferrocenyl, and wherein methylol can be in the number with ring or different ring and methylol >=2.
The present invention is for the preparation of the linking agent methylol ferrocene containing the condensation multinuclear polyaromatic hydrocarbon resin of ferrocenyl and the methylol ferrocene of replacement, and formula I is a kind of structure wherein:
Figure GDA0000382707010000031
The general formula II is a kind of structure wherein:
Figure GDA0000382707010000032
R in formula 1-R 8be selected from-H-,-R '-, phenyl, halogen ,-OH ,-OR ', by the R ' of N, O, R ' that the S heteroatoms replaces, halo ,-RCOO-or-RCONHR-, R is C 1-12alkyl or alkylidene group, R 1, R 2, R 3, R 4, R 5, R 6, R 7, R 8.
An acidic catalyst used is Lewis acid or protonic acid, and wherein optimum an acidic catalyst is organic sulfonic acid.The ratio (weight ratio) of rich aromatic hydrocarbons residual oil and linking agent is 1:0.1-0.9, than the ratio of greater inequality example, is 1:0.5-0.7.
Heat curing temperature is 200-400 ℃, and wherein more excellent heat curing temperature is 250-350 ℃.
Testing method of the present invention is as follows:
Softening temperature test (bigness scale method): in this experiment, adopt manual needling method.Determination step: the sample of getting 1 about gram is put in hot platform central authorities, puts into a thermocouple measuring temperature, slowly heating, and per minute raises 5 ℃.Constantly try to insert resin with steel wire simultaneously, feel the fusing situation of resin with steel wire.Along with the rising of temperature, resin is softening gradually, when resin is all softening, observes the temperature indication window and writes down this temperature, is the softening temperature of institute's assize fat.
Thermogravimetric analysis: adopt PERKIN-ELMER type thermal analyzer, at N 2speed with 10 ℃/min in atmosphere heats up, N 2flow is 140mL/min.
Beneficial effect of the present invention is as follows:
(1) the present invention be take heavy aromatics residual oil and is prepared thermotolerance condensation polycyclic polynuclear aromatic resins as raw material.Raw materials used being easy to get, selected cross linker active is higher, and preparation time is short, and condition is comparatively gentle.
(2) in the prepared condensation multinuclear of the present invention polyaromatic hydrocarbon resin structure with ferrocene group, will give the special magnetic of this resin and oxidation-reducibility.
(3) the resulting condensation polycyclic polynuclear aromatic resins of the present invention has advantages of high carbon residue, and the presoma that can be used as carbon materials is used, for the high value added utilization of petroleum residual oil has been opened up new approach.
The accompanying drawing explanation:
Fig. 1 is the prepared thermogravimetric curve that solidifies rear resin of embodiment 1.
Fig. 2 is the prepared thermogravimetric curve that solidifies rear resin of embodiment 2.
Fig. 3 is the prepared thermogravimetric curve that solidifies rear resin of Comparative Examples 1.
Further narrate the preparation method of condensation polycyclic polynuclear aromatic resins provided by the present invention below in conjunction with embodiment.
Embodiment 1:
Rich aromatic hydrocarbons residual oil (the Wuhan Jin Huan petrochemical corporation (complex) that reaction is used, aromaticity content=80%), with 1, (the laboratory self-control of 1 '-ferrocene dimethanol, fusing point=106-108 ℃) as linking agent, for catalyzer carries out building-up reactions, reaction conditions is respectively tosic acid (chemical pure, China Medicine (Group) Shanghai Chemical Reagent Co., produces): rich aromatic hydrocarbons residual oil: linking agent (weight ratio)=1:0.3; Temperature of reaction 1.5 hours; In above-mentioned reaction, use tosic acid as catalyzer, the 5%(weight ratio that its content is gross weight).
Rich aromatic hydrocarbons residual oil 20g is heated to 80-90 ℃, makes its fusing, at N 2under the gas protection, add linking agent to 1; 1 '-ferrocene dimethanol 6g; mix; after adding an acidic catalyst toluenesulphonic acids 1g, be warming up to 120 ℃ in batches, be reacted to and twine excellent phenomenon generation; obtain the thick product of performed polymer of solid condensation multinuclear polyaromatic hydrocarbon resin after the stopped reaction cooling; take out thick product cooling after, remove unreacting material through alcohol reflux washing, obtain 23.5g condensation multinuclear polyaromatic hydrocarbon resin performed polymer.
Condensation multinuclear polyaromatic hydrocarbon resin is heated in curing oven, 200 ℃ of lower constant temperature 2 hours, 250 ℃ of lower constant temperature obtain condensation multinuclear polyaromatic hydrocarbon resin in 2 hours, obtain insoluble not molten condensation polycyclic polynuclear aromatic resins after thermofixation.Softening temperature is 117 ℃.The thermogravimetric curve of condensation multinuclear polyaromatic hydrocarbon resin is shown in accompanying drawing 1.Can find out that from accompanying drawing 1 it is 390 ℃ that the synthesized resin starts weightless temperature, stopping temperature all the time is 470 ℃, and total rate of weight loss is 37%.
Embodiment 2:
Raw materials used and preparation process is with embodiment 2, and institute's difference is rich aromatic hydrocarbons residual oil and 1, and the weight ratio of 1 '-ferrocene dimethanol is 1:0.7, and reaction result obtains the condensation multinuclear polyaromatic hydrocarbon resin performed polymer that softening temperature is 135 ℃.
The thermofixation condition is with embodiment 1, and the thermogravimetric curve of condensation multinuclear polyaromatic hydrocarbon resin is shown in accompanying drawing 2.Can find out that from accompanying drawing 2 it is 388 ℃ that the synthesized resin starts weightless temperature, stopping weightless temperature is 460 ℃, and total rate of weight loss is 42%.
Comparative Examples 1:
React the raw materials used middle terephthalyl alcohol of using as linking agent, other reaction raw materials and consumption, synthesis condition, thermofixation condition are all identical with embodiment 1.Reaction result obtains the condensation multinuclear polyaromatic hydrocarbon resin performed polymer that softening temperature is 113 ℃.The thermogravimetric curve of the condensation multinuclear polyaromatic hydrocarbon resin obtained after thermofixation is shown in accompanying drawing 3.Can find out that from accompanying drawing 3 it is 350 ℃ that the synthesized resin starts weightless temperature, stopping weightless temperature is 490 ℃, and total rate of weight loss is 80%.

Claims (5)

1. the preparation method containing the condensation multinuclear polyaromatic hydrocarbon resin of ferrocenyl, is characterized in that take that rich aromatic hydrocarbons residual oil is raw material, and the methylol ferrocene of methylol ferrocene and replacement thereof of take is linking agent, by following operation, realizes in two steps:
Prepare each component proportion of raw material of the described condensation multinuclear polyaromatic hydrocarbon resin containing ferrocenyl, press mass fraction, comprising:
Residual oil: 90-100 part
Methylol ferrocene: 10-90 part
An acidic catalyst: 1-5 part;
The first step takes raw material according to above-mentioned feed ratio, by rich aromatic hydrocarbons residual oil heat fused, at N 2add linking agent under the gas protection, mix, after adding an acidic catalyst in batches, be warming up to 80-120 ℃, react and occur to twining excellent phenomenon in about 1-3 hour, obtain the performed polymer thick product of solid containing the condensation multinuclear polyaromatic hydrocarbon resin of ferrocenyl after the stopped reaction cooling, through the alcohol reflux washing, remove unreacting material, detect in purified product residual without the methylol ferrocene by thin-layer chromatography;
Second step will, containing the performed polymer of the condensation multinuclear polyaromatic hydrocarbon resin of ferrocenyl at 200 ℃-400 ℃ heating 2-5 hour, obtain the condensation multinuclear polyaromatic hydrocarbon resin containing ferrocenyl.
2. the preparation method of a kind of condensation multinuclear polyaromatic hydrocarbon resin containing ferrocenyl according to claim 1, it is characterized in that described rich aromatic hydrocarbons residual oil refers to normal pressure or the reliever bottom heavy constituent out of petroleum cracking, its aromaticity content 60-100%, aromatic component comprises mononuclear aromatics and comprises the polycyclic aromatic hydrocarbons of 2-15 ring.
3. the preparation method of a kind of condensation multinuclear polyaromatic hydrocarbon resin containing ferrocenyl according to claim 1, is characterized in that in the methylol ferrocene of methylol ferrocene and replacement thereof, methylol can be in the number with ring or different ring and methylol >=2.
4. the preparation method of a kind of condensation multinuclear polyaromatic hydrocarbon resin containing ferrocenyl according to claim 1 is characterized in that the constitutional features of the methylol ferrocene that replaces is a kind of structure in formula I:
Figure FDA00003496550500011
R in formula 1, R 2, R 3, R 4, R 5, R 6, R 7, R 8be selected from-H, phenyl, halogen, hydroxyl.
5. the preparation method of a kind of condensation multinuclear polyaromatic hydrocarbon resin containing ferrocenyl according to claim 1 is characterized in that the constitutional features of the methylol ferrocene that replaces is a kind of structure in the general formula II:
Figure FDA00003496550500021
R in formula 1, R 2, R 3, R 4, R 5, R 6, R 7, R 8be selected from-H, phenyl, halogen, hydroxyl.
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