CN102673081A - Multilayer combined type device and manufacturing method thereof - Google Patents

Multilayer combined type device and manufacturing method thereof Download PDF

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Publication number
CN102673081A
CN102673081A CN2011100593408A CN201110059340A CN102673081A CN 102673081 A CN102673081 A CN 102673081A CN 2011100593408 A CN2011100593408 A CN 2011100593408A CN 201110059340 A CN201110059340 A CN 201110059340A CN 102673081 A CN102673081 A CN 102673081A
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Prior art keywords
lining
cloth
base material
time
combined type
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CN2011100593408A
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CN102673081B (en
Inventor
李其树
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Jah Yih Enterprise Co Ltd
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Jah Yih Enterprise Co Ltd
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Priority to CN201110059340.8A priority Critical patent/CN102673081B/en
Publication of CN102673081A publication Critical patent/CN102673081A/en
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Publication of CN102673081B publication Critical patent/CN102673081B/en
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Abstract

The invention relates to the technical field of a decorative sheet product and a manufacturing method thereof and provides a multilayer combined type device and the manufacturing method thereof. The manufacturing method comprises the following steps: preparing raw materials; rolling for the first time: rolling and combining a substrate with a first surface fabric by a first roller press; cutting for the first time: causing the substrate and the first surface fabric after being rolled for the first time to pass through a first cutting machine, thereby cutting the first surface fabric passing through the first cutting machine; coiling the offcut for the first time: forming a first offcut and a plurality of first fabrics by the first surface fabric after being cut, separating the first offcut from the first fabrics under the coiling effect of a first coiling machine, and arranging the first fabrics on the substrate; rolling for the second time; cutting for the second time; coiling the offcut for the second time; hot-pressing: causing the substrate, the first fabrics and the second fabrics to pass through a hot-pressing machine, thereby firmly combining the substrate and the first fabrics with the second fabrics; and coiling an end product. According to the manufacturing method provided by the invention, the traditional stitching method is unnecessary, so that the processing cost is effectively reduced and the product is not influenced by the stitching technology and reserved seams.

Description

Multi-layer combined type device and manufacturing approach thereof
Technical field
The present invention relates to spike product and manufacturing approach technical field thereof, relate in particular to a kind of multi-layer combined type device and manufacturing approach thereof.
Background technology
On the surface of the vamp of shoes, bag bag or the clothing for design attractive in appearance and for show its trade mark regular meeting from the teeth outwards sewing spike is arranged; The effect of design is provided by spike; And spike can also be made as the material with fluorescence, and the security of walking at night is provided.
The spike of this employing sewing technology is only applicable to large-area spike, because must reserve seam part during sewing; Let suture be sutured on the spike, when spike becomes long and narrow and into a bent shape the time, will let the sewing technology comparison difficulty that becomes; And when sewing is on vamp; Need meticulousr worker's method, possibly take place can't sewing the facts, so the too little spike of size and complex-shaped spike will increase the sewing cost.Moreover, the cost that the means of employing sewing need be born sewing worker method, it must be accomplished through manpower, and can increase labour costs.
Summary of the invention
The technical problem that institute of the present invention desire solves is to the disappearance of prior art existence a kind of multi-layer combined type device and manufacturing approach thereof to be provided.
For solving the problems of the technologies described above, the technical scheme that the present invention adopted is: a kind of manufacturing approach of multi-layer combined type device includes following steps:
Get the raw materials ready: have a base material, first cloth and second cloth;
Roll extrusion for the first time: one first roller press is with this base material and this first cloth roll bonded;
Cut for the first time: base material and first cloth through roll extrusion for the first time pass through one first guillotine, further cut first cloth through this first guillotine;
For the first time rim charge batches: first cloth that cuts completion forms one first rim charge and several first linings, and this first rim charge receives one first plait mill and batches and break away from this first lining, makes having this first lining on this base material;
Roll extrusion for the second time: one second roller press is with this base material, this first lining and this second cloth roll bonded;
Cut for the second time: base material, first lining and second cloth through roll extrusion for the second time pass through one second guillotine, further cut second cloth through this second guillotine;
For the second time rim charge batches: this second cloth that cuts completion forms one second rim charge and several second linings, and this second rim charge receives one second plait mill and batches and break away from this second lining, makes having this first lining and this second lining on this base material;
Hot pressing: this base material, this first lining and this second lining be through a hot press, make this base material, this first lining and this second lining combine more firm;
Finished product batches: the base material that combines, first lining and second lining are rolled into a bundle shape.
As optimized technical scheme, the one side of this first cloth is provided with a Hot melt glue film, and the one side of this second cloth also is provided with a Hot melt glue film.
As optimized technical scheme, be provided with the mould of reservation shape in this first guillotine, be provided with the mould of reservation shape in this second guillotine.
As optimized technical scheme, this first guillotine can be set depth of cut, and this second guillotine also can be set depth of cut.
As optimized technical scheme, this first rim charge is a waste material, and this first lining is predetermined ground floor pattern; This second rim charge is a waste material, and this second lining is predetermined second layer pattern.
As optimized technical scheme, this hot press can design temperature, the hot pressing condition of time and pressure.
As optimized technical scheme, this first cloth is made as thermoplastic poly amido formate or polyurethane, and this second cloth is made as thermoplastic poly amido formate or polyurethane.
As optimized technical scheme, this hot press is an open-close type.
As optimized technical scheme, this hot press is a roller press type.
For solving the problems of the technologies described above, another technical scheme that the present invention adopted is: a kind of multi-layer combined type device, and it includes:
A base material;
One first lining, the one side of this first lining are provided with a hot melt adhesive film, and the hot melt adhesive film of this first lining is located on this base material;
One second lining, the one side of this second lining are provided with a hot melt adhesive film, and the hot melt adhesive film of this second lining is located on this first lining, and this base material, this first lining and this second lining lump together by sinter.
As optimized technical scheme, the outer peripheral edges of this first lining fall within the outer peripheral edges of this base material fully, and the outer peripheral edges of this second lining fall within the outer peripheral edges of this first lining fully.
As optimized technical scheme, the thickness of this first lining and this second lining is unequal.
The invention has the beneficial effects as follows:
1. among the present invention, base material and face cloth utilize the mode of hot pressing and combine, and need not to adopt worker's method of traditional sewing, and can effectively cut down finished cost.
2. among the present invention, can be made as undersized lamellar body by first cloth and second cloth, even and if first cloth and second cloth have trickle with complicated profile also hot pressing easily combines, and do not receive sewing technology and the influence of reserving seam part.
3. among the present invention, combine base material, first lining and second lining can be rolled into a bundle shape, and conveniently transport also convenient simultaneously collection.
Description of drawings
Fig. 1 is the flow chart of manufacturing approach of the multi-layer combined type device of the first embodiment of the present invention.
Fig. 2 is the manufacture process sketch map of manufacturing approach of the multi-layer combined type device of the first embodiment of the present invention.
The sketch map that Fig. 3 cuts for the present invention for the first time.
Fig. 4 is the present invention's sketch map that the first time, rim charge batched.
Fig. 5 is the sketch map of rim charge disengaging first time base material of the present invention.
Fig. 6 is the sketch map of the present invention's roll extrusion for the second time.
The sketch map that Fig. 7 cuts for the present invention for the second time.
Fig. 8 is the present invention's sketch map that the second time, rim charge batched.
Fig. 9 is the stereo appearance figure that base material of the present invention, first lining and second lining combine.
Figure 10 is the manufacture process sketch map of manufacturing approach of the multi-layer combined type device of the second embodiment of the present invention.
Figure 11 is located at the stereo appearance figure of vamp for device of the present invention.
Figure 12 is the cutaway view of device of the present invention.
Figure 13 is the stereo appearance figure of the device of the third embodiment of the present invention.
Figure 14 is the cutaway view of the device of the third embodiment of the present invention.
The primary clustering symbol description:
12 first cloth of 11 base materials
121 first rim charges, 122 first linings
13 second cloth 131 second rim charges
132 second linings, 14 Hot melt glue films
20 first roller presses, 30 first guillotines
40 first plait mills, 50 second roller presses
60 second guillotines, 70 second plait mills
80 hot presses, 90 hot presses.
The specific embodiment
The technology that relevant the present invention adopted, means and effect thereof, lift now that three preferred embodiments and conjunction with figs. detail as after, this only supplies the usefulness of explanation, in patent application, does not receive the restriction of this kind structure.
With reference to Fig. 1, be the flow chart of the manufacturing approach of the multi-layer combined type device of the first embodiment of the present invention.The manufacturing approach of device of the present invention for get the raw materials ready → cut roll extrusion → first time for the first time → for the first time rim charge batch → cut roll extrusion → second time for the second time → second time rim charge batch → hot pressing → finished product batches.
With reference to Fig. 2, be the manufacture process sketch map of the manufacturing approach of the multi-layer combined type device of the first embodiment of the present invention.Get the raw materials ready: have a base material 11, first cloth 12, second cloth 13.The one side of this first cloth 12 is provided with a Hot melt glue film 14 (asking for an interview Figure 12), and the one side of this second cloth 13 also is provided with a Hot melt glue film 14.This base material 11 can be cloth or skin.This first cloth 12 is made as thermoplastic poly amido formate (Thermoplastic Polyurethane; TPU) or polyurethane (Polyurethane; PU).This second cloth 13 is made as thermoplastic poly amido formate (Thermoplastic Polyurethane; TPU) or polyurethane (Polyurethane; PU).
Roll extrusion for the first time: one first roller press 20 is with this base material 11 and these first cloth 12 roll bonded, and the Hot melt glue film 14 of this first cloth 12 is attached at this base material 11.
Simultaneously with reference to Fig. 3; Cut for the first time: base material 11 and first cloth 12 through roll extrusion for the first time pass through one first guillotine 30; Be provided with the mould of reservation shape in this first guillotine 30; This first guillotine 30 can be set depth of cut, further cuts first cloth 12 through this first guillotine 30.
With reference to Fig. 4 and Fig. 5, rim charge batches for the first time simultaneously: first cloth 12 that cuts completion forms one first rim charge 121 and several first linings 122.This first rim charge 121 is a waste material, and this first lining 122 is predetermined ground floor pattern.
This first rim charge 121 receives one first plait mill 40 and batches and break away from this first lining 122, makes having this first lining 122 on this base material 11.
Simultaneously with reference to Fig. 6: roll extrusion for the second time: this second cloth 13 coating this first lining 122; One second roller press 50 is with this base material 11, this first lining 122 and these second cloth 13 roll bonded, and the Hot melt glue film 14 of this second cloth 13 is attached at this first lining 122.
Simultaneously with reference to Fig. 7: cut for the second time: base material 11, first lining 122 and second cloth 13 through roll extrusion for the second time pass through one second guillotine 60; Be provided with the mould of reservation shape in this second guillotine 60; This second guillotine 60 can be set depth of cut, further cuts second cloth 13 through this second guillotine 60.
With reference to Fig. 8 and Fig. 9, rim charge batches for the second time simultaneously: this second cloth 13 that cuts completion forms one second rim charge 131 and several second linings 132.This second rim charge 131 is a waste material, and this second lining 132 is predetermined second layer pattern.
This second rim charge 131 receives one second plait mill 70 and batches and break away from this second lining 132, makes having this first lining 122 and this second lining 132 on this base material 11.
Hot pressing: this base material 11, this first lining 122 pass through a hot press 80 with this second lining 132; The hot pressing condition of this hot press 80 has been set completion; This hot press 80 can design temperature, the hot pressing condition of time and pressure; The temperature of this hot press 80, time and pressure dependence the adhesion between this base material 11, this first lining 122 and this second lining 132, make this base material 11, this first lining 122 and this second lining 132 combine more firm.This hot press 80 heating and apply pressure to this base material 11, this first lining 122 and this second lining 132 make this base material 11, this first lining 122 combine with this second lining 132 and do not separate.This hot press 80 is an open-close type hot press 80 in the present embodiment, and this open-close type hot press 80 can reach the pressing purpose by the mode that presses down.
Finished product batches: base material 11, first lining 122 and second lining 132 that combines is rolled into a bundle shape, and conveniently transports, also convenient simultaneously collection.
With reference to Figure 10, be the manufacture process sketch map of the manufacturing approach of the multi-layer combined type device of the second embodiment of the present invention.The manufacture process of the manufacturing approach of the multi-layer combined type device of second embodiment and the difference of first embodiment only are hot press 90, and remaining manufacture process all is same as first embodiment, seldom gives unnecessary details at this.The hot press 90 of second embodiment can design temperature, the hot pressing condition of time and pressure; The temperature of this hot press 90, time and pressure dependence the adhesion between this base material 11, this first lining 122 and this second lining 132, make this base material 11, this first lining 122 and this second lining 132 combine more firm.This hot press 90 heating and apply pressure to this base material 11, this first lining 122 and this second lining 132 make this base material 11, this first lining 122 combine with this second lining 132 and do not separate.This hot press 90 is a roller press type hot press 90 in the present embodiment, and this roller press type hot press 90 is by the mode of roll-in and can reach the pressing purpose.
With reference to Figure 11 and Figure 12, be the stereo appearance figure and the cutaway view of device of the present invention.This device can be incorporated on the vamp of shoes, the surface of wrapping or the clothing; This device comprises this base material 11, this first lining 122 and this second lining 132; The one side of this first lining 122 is provided with this hot melt adhesive film 14, and the hot melt adhesive film 14 of this first lining 122 is located on this base material 11.The one side of this second lining 132 is provided with this hot melt adhesive film 14, and the hot melt adhesive film 14 of this second lining 132 is located on this first lining 122, and this base material 11, this first lining 122 and this second lining 132 lump together by sinter.
The combination of device of the present invention can be the combination of thermoplastic poly amido formate and thermoplastic poly amido formate; Or the combination of polyurethane and polyurethane; Or the combination of thermoplastic poly amido formate and polyurethane, or again with the combination of other cloth or cladding.
Device of the present invention utilizes the mode of hot pressing and combines, and need not to adopt worker's method of traditional sewing, and can effectively cut down finished cost.This first lining 122 of the present invention can be made as undersized lamellar body with this second lining 132; Even and if this first lining 122 and this second lining 132 have trickle with complicated profile also hot pressing easily combines, and do not receive sewing technology and the influence of reserving seam part.
With reference to Figure 13 to Figure 14, be the multi-layer combined type schematic representation of apparatus of the third embodiment of the present invention.The manufacturing approach of the device of the 3rd embodiment is identical with first embodiment, and the difference of the 3rd embodiment and first embodiment is that this first lining 122 and the shape and the size of this second lining 132 are different from first embodiment.And the 3rd embodiment provides three-dimensional device.The outer peripheral edges of this first lining 122 fall within the outer peripheral edges of this base material 11 fully, and the outer peripheral edges of this second lining 132 fall within the outer peripheral edges of this first lining 122 fully.
This device can be incorporated on the vamp of shoes, the surface of wrapping or the clothing; This device comprises this base material 11, this first lining 122 and this second lining 132; The one side of this first lining 122 is provided with this hot melt adhesive film 14, and the hot melt adhesive film 14 of this first lining 122 is located on this base material 11.The one side of this second lining 132 is provided with this hot melt adhesive film 14, and the hot melt adhesive film 14 of this second lining 132 is located on this first lining 122, and this base material 11, this first lining 122 and this second lining 132 lump together by sinter.This first lining 122 is unequal with the thickness of this second lining 132.
The above person of thought; Be merely preferred embodiment of the present invention, when can not with the scope implemented of qualification the present invention, so the displacement of the change of numerical value or equivalent elements such as; Or, all should still belong to the category that patent of the present invention contains according to equalization variation and modification that claim of the present invention is done.

Claims (12)

1. the manufacturing approach of a multi-layer combined type device is characterized in that, includes:
Get the raw materials ready: have a base material, first cloth and second cloth;
Roll extrusion for the first time: one first roller press is with this base material and this first cloth roll bonded;
Cut for the first time: base material and first cloth through roll extrusion for the first time pass through one first guillotine, further cut first cloth through this first guillotine;
For the first time rim charge batches: first cloth that cuts completion forms one first rim charge and several first linings, and this first rim charge receives one first plait mill and batches and break away from this first lining, makes having this first lining on this base material;
Roll extrusion for the second time: one second roller press is with this base material, this first lining and this second cloth roll bonded;
Cut for the second time: base material, first lining and second cloth through roll extrusion for the second time pass through one second guillotine, further cut second cloth through this second guillotine;
For the second time rim charge batches: this second cloth that cuts completion forms one second rim charge and several second linings, and this second rim charge receives one second plait mill and batches and break away from this second lining, makes having this first lining and this second lining on this base material;
Hot pressing: this base material, this first lining and this second lining be through a hot press, make this base material, this first lining and this second lining combine more firm;
Finished product batches: the base material that combines, first lining and second lining are rolled into a bundle shape.
2. the manufacturing approach of multi-layer combined type device as claimed in claim 1 is characterized in that, the one side of this first cloth is provided with a Hot melt glue film, and the one side of this second cloth also is provided with a Hot melt glue film.
3. the manufacturing approach of multi-layer combined type device as claimed in claim 1 is characterized in that, is provided with the mould of reservation shape in this first guillotine, is provided with the mould of reservation shape in this second guillotine.
4. the manufacturing approach of multi-layer combined type device as claimed in claim 3 is characterized in that, this first guillotine can be set depth of cut, and this second guillotine also can be set depth of cut.
5. the manufacturing approach of multi-layer combined type device as claimed in claim 1 is characterized in that, this first rim charge is a waste material, and this first lining is predetermined ground floor pattern; This second rim charge is a waste material, and this second lining is predetermined second layer pattern.
6. the manufacturing approach of multi-layer combined type device as claimed in claim 1 is characterized in that, this hot press can design temperature, the hot pressing condition of time and pressure.
7. the manufacturing approach of multi-layer combined type device as claimed in claim 1 is characterized in that, this first cloth is made as thermoplastic poly amido formate or polyurethane, and this second cloth is made as thermoplastic poly amido formate or polyurethane.
8. the manufacturing approach of multi-layer combined type device as claimed in claim 1 is characterized in that, this hot press is an open-close type.
9. the manufacturing approach of multi-layer combined type device as claimed in claim 1 is characterized in that, this hot press is a roller press type.
10. a multi-layer combined type device is characterized in that, includes:
A base material;
One first lining, the one side of this first lining are provided with a hot melt adhesive film, and the hot melt adhesive film of this first lining is located on this base material;
One second lining, the one side of this second lining are provided with a hot melt adhesive film, and the hot melt adhesive film of this second lining is located on this first lining, and this base material, this first lining and this second lining lump together by sinter.
11. multi-layer combined type device as claimed in claim 10 is characterized in that, the outer peripheral edges of this first lining fall within the outer peripheral edges of this base material fully, and the outer peripheral edges of this second lining fall within the outer peripheral edges of this first lining fully.
12. multi-layer combined type device as claimed in claim 10 is characterized in that, the thickness of this first lining and this second lining is unequal.
CN201110059340.8A 2011-03-11 2011-03-11 Multilayer combined type device and manufacturing method thereof Expired - Fee Related CN102673081B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103818097A (en) * 2012-11-19 2014-05-28 刘相平 Manufacturing technique for crumpled gilded fabric
CN105082712A (en) * 2014-05-12 2015-11-25 佳益科技材料股份有限公司 Multi-layered combined apparatus

Citations (5)

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Publication number Priority date Publication date Assignee Title
US20020012784A1 (en) * 1999-03-02 2002-01-31 Norton Edward J. Composite footwear upper and method of manufacturing a composite footwear upper
TW539615B (en) * 2002-10-25 2003-07-01 Perfection Mighty Ind Co Ltd Method for producing solvent-free substrate
US20050282454A1 (en) * 2003-06-30 2005-12-22 Nike, Inc. Article of apparel incorporating a stratified material
CN101585239A (en) * 2008-05-22 2009-11-25 拜耳材料科技贸易(上海)有限公司 Shoe uppers as well as preparation method and application thereof
CN102599687A (en) * 2011-01-20 2012-07-25 佳益科技材料股份有限公司 Multi-layer combined vamp part and manufacturing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020012784A1 (en) * 1999-03-02 2002-01-31 Norton Edward J. Composite footwear upper and method of manufacturing a composite footwear upper
TW539615B (en) * 2002-10-25 2003-07-01 Perfection Mighty Ind Co Ltd Method for producing solvent-free substrate
US20050282454A1 (en) * 2003-06-30 2005-12-22 Nike, Inc. Article of apparel incorporating a stratified material
CN101585239A (en) * 2008-05-22 2009-11-25 拜耳材料科技贸易(上海)有限公司 Shoe uppers as well as preparation method and application thereof
CN102599687A (en) * 2011-01-20 2012-07-25 佳益科技材料股份有限公司 Multi-layer combined vamp part and manufacturing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103818097A (en) * 2012-11-19 2014-05-28 刘相平 Manufacturing technique for crumpled gilded fabric
CN105082712A (en) * 2014-05-12 2015-11-25 佳益科技材料股份有限公司 Multi-layered combined apparatus

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